CN216863504U - Disposable in-place operation frame for laying rows of pipelines - Google Patents

Abstract

The utility model discloses a disposable in-place operation frame for laying a row of pipelines. The utility model fully utilizes the original operating frame, does not need to change the main structure of the original operating frame, adds a plurality of small components and has the effect of one multi-purpose. The utilization rate of handling frame is improved, its potentiality has fully been excavated, install several pipelines simultaneously, and the speed of pipeline installation has been improved greatly, this kind of construction process's change, work arrangement to improving the construction management personnel, the management level has also played very big promotion effect indirectly, because the operation of ascending a height reduces by a wide margin, very big reduction the emergence of incident, use this handling frame, can not cause the destruction of pipeline surface galvanizing coat like original construction method, this handling frame dismouting and transport are convenient, repeatedly usable, no follow-up maintenance cost, have very good popularization nature and practicality, economic benefits and social are obvious.

Description

Disposable in-place operation frame for laying rows of pipelines

Technical Field

The utility model belongs to the technical field of air pipe installation, and particularly relates to a disposable in-place operating frame for laying rows of pipelines.

Background

1. The self weight of the original operating frame is about 100kg, so that a worker is more laboursome when moving and is more troublesome and labourer when moving under the condition of contacting with uneven ground;

2. the original operation frame is mainly used for installing the air pipe on site, so that the idle time is more, and the function of the operation frame is not fully exerted;

3. under normal conditions, the elevation difference of various pipeline installation in a floor is not much, the length of each water pipe is usually 6m, sometimes the number of water pipes on a comprehensive support is large, usually more than 4 water pipes, even more than ten water pipes are needed, the pipelines need to be lifted up to be installed along a path, the installation time is high, the labor intensity of workers is high, the danger of ascending operation is high, and safety accidents often occur;

4. referring to patent name ZL 202022958779.1 granted at 23/7/2021 and patent name ZL 202122382300.9 granted at 12/1/2022, the above two design defects are that water pipes are inconvenient to install, the water pipes are installed singly, and cannot be laid in rows, the labor intensity of workers in construction operation is high, the working efficiency is low, and the comprehensive construction cost is relatively high.

SUMMERY OF THE UTILITY MODEL

The utility model provides a disposable in-place operation frame for laying rows of pipelines, and aims to solve the problems in the background art.

The utility model is thus achieved, a disposable in-place handling frame for laying rows of pipes, comprising:

the device comprises an operation frame, a driving wheel is installed at the bottom of the left end of the operation frame, a movable frame is arranged at the upper end of the operation frame, the movable frame moves on the operation frame through a movable frame roller, the right side of the upper end of the movable frame is rotatably connected with a jacking frame through a connecting rotating shaft and is connected with a jacking frame baffle at the left end of the jacking frame, a clamping ring frame is arranged at the inner side of the jacking frame baffle, a chute is arranged at the inner side of the clamping ring frame at the upper end of the jacking frame, a clamping ring is arranged above the chute, a pipeline to be installed is arranged in the clamping ring, a water pipe jacking rod is installed at the middle position of the operation frame, a movable winch is installed at the bottom end of the left side of the operation frame and is connected with a fixed pulley at the right end of the operation frame through a movable winch steel wire rope, one end of the movable winch steel wire rope is connected to the movable frame, and an anti-falling roller device is installed at the upper side of the right end of the operation frame, the top of the right end of the operation frame is provided with an air pipe limit switch, the right side of the operation frame is provided with an inclined strut, the bottom end of the inclined strut is provided with a retaining roller, the middle position of the left side of the inclined strut is provided with a jacking winch, the right side of the inclined strut is connected with a steering wheel transmission connecting rod through a steering wheel fixing support, the top end of the steering wheel transmission connecting rod is provided with a steering wheel, the jacking winch is connected with an air pipe jacking rod at the upper end of the right side of the operation frame through a jacking winch steel wire rope, the bottom of the left side of the operation frame is provided with a driving device fixing frame, a driving device is arranged in the driving device fixing frame, and the bottom end of the inclined strut is connected with the operation frame through an inclined strut adjusting rod;

the handling frame the place ahead position is equipped with the pipeline support to the pipeline needs to be installed on the support, the support includes gyro wheel frame clamping device, clamping device width adjusting screw, support crosspiece, clamping bolt, gyro wheel and gyro wheel movable rod, be equipped with two clamping device on the support crosspiece, clamping device passes through clamping device width adjusting screw and clamping bolt cover and fixes on the support crosspiece, is located to be equipped with the gyro wheel movable rod between the clamping device, and gyro wheel movable rod length is greater than handling frame's width to install the gyro wheel on the gyro wheel movable rod.

Preferably, as one preferred of the present invention, the anti-drop roller device includes a plurality of bearing rollers, two roller fixing rods, two roller frame mounting plates and two roller frame mounting holes, the two roller frame mounting plates are symmetrical in front and back, the roller frame mounting holes are formed on both sides of the roller frame mounting plate, the roller fixing rods are arranged on the inner sides of the roller frame mounting plates, the bearing rollers are mounted on the roller fixing rods, and the plurality of bearing rollers are equidistantly arranged.

Preferably, as a preferred aspect of the present invention, a water pipe lifting rod is disposed at a middle position of the operating frame.

Preferably, as a preferred option of the present invention, a chute rubber protection strip for protecting a galvanized layer on the surface of the ventilation duct is arranged on the upper surface of the chute, and a snap ring rubber protection strip is arranged at the upper end of the snap ring.

Preferably, as a preferred aspect of the present invention, a water pipe limit switch is installed at an upper end of a middle position of the operating frame.

Preferably, as a preferred aspect of the present invention, a universal joint is installed at a middle position of the steering wheel transmission link

Compared with the prior art, the utility model has the beneficial effects that:

1. the utility model fully utilizes the original operating frame, does not need to change the main structure of the original operating frame, adds a plurality of small assemblies and plays a role in multiple purposes. The operation frame can be used for installing air pipes, bridge frames, water pipes, lamps, small fans and the like, and can also be used for conveying accessories, decorative materials of civil engineering and the like at high places. The utilization rate of the operation frame is improved, and the potential of the operation frame is fully excavated.

2. The pipeline is originally installed one way, and at present, a plurality of pipelines are installed simultaneously, the pipeline installation speed is greatly improved, the labor cost is expected to be reduced by more than 70%, the construction period is shortened by more than 40%, and the change of the construction process indirectly plays a great role in improving the work arrangement and the management level of construction managers.

3. The utility model greatly reduces the occurrence of safety accidents because the ascending operation is greatly reduced.

4. The operation frame is used in the utility model, and the damage of the zinc coating on the surface of the pipeline, which is caused by the original construction method, can be avoided.

5. The operation frame is convenient to disassemble, assemble and carry, can be repeatedly used and has no subsequent maintenance cost.

6. The utility model has good popularization and practicability, and obvious economic and social benefits.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic view of an anti-drop roller mounting structure according to the present invention;

FIG. 3 is a schematic view of the mounting of the cross rail roller of the bracket of the present invention;

FIG. 4 is a right side view of the carriage rail roller mounting of the present invention;

FIG. 5 is a schematic view of the snap ring frame installation of the present invention.

In the figure: 1. a drive wheel; 2. an operation frame; 3. jacking a frame baffle; 4. a snap ring frame; 5. jacking a frame; 6. connecting the rotating shaft; 7. moving the frame rollers; 8. moving the frame; 9. a drive device; 10. a driving device fixing frame; 11. moving the hoist; 12. a water pipe jacking rod; 13. a water pipe limit switch; 14. moving the hoist rope; 15. a wind pipe jacking rod; 16. an anti-drop roller device; 1601. a bearing roller; 1602. a roller fixing rod; 1603. a roller frame mounting plate; 1604. a roller frame mounting hole; 17. a fixed pulley; 18. a wind pipe limit switch; 19. jacking a steel wire rope of the winch; 20. a steering wheel; 21. a steering wheel fixing bracket; 22. a steering wheel drive link; 23. a universal joint; 24. stopping the roller; 25. a jacking winch; 26. bracing; 27. a diagonal bracing adjusting rod; 28. a chute; 29. a chute rubber protection strip; 30. a snap ring; 31. snap ring rubber protective strips; 32. a pipeline; 33. a roll frame clamping device; 34. a clamping device width adjustment screw; 35. a bracket crosspiece; 36. clamping the bolt; 37. a roller; 38. a roller movable rod.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.

In the description of the present invention, it is to be understood that the terms "length", "width", "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships illustrated in the drawings, and are used merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be construed as limiting the present invention. Furthermore, in the description of the present invention, furthermore, "first", "second", "third", and "fourth" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be further noted that, unless otherwise specifically stated or limited, the terms "disposed," "mounted," "connected," and "connected" are to be construed broadly and can be, for example, fixedly connected, detachably connected, integrally connected, mechanically connected, electrically connected, directly connected, connected through an intermediate medium, or connected through two elements. To those of ordinary skill in the art, the above terms in the present invention can be understood as meaning two or more in the specific meaning "plurality" depending on the specific situation, unless otherwise specifically limited.

As shown in fig. 1-5, the present invention provides a technical solution: the method comprises the following steps:

an operation frame 2, a driving wheel 1 is arranged at the bottom of the left end of the operation frame 2, a moving frame 8 is arranged at the upper end of the operation frame 2, the moving frame 8 moves on the operation frame 2 through a moving frame roller 7, the right side of the upper end of the moving frame 8 is rotatably connected with a jacking frame 5 through a connecting rotating shaft 6 and is connected with a jacking frame baffle 3 at the left end of the jacking frame 5, a snap ring frame 4 is arranged at the inner side of the jacking frame baffle 3, a sliding groove 28 is arranged at the inner side of the snap ring frame 4 at the upper end of the jacking frame 5, a snap ring 30 is arranged above the sliding groove 28, a pipeline 32 to be installed is arranged in the snap ring 30, a water pipe jacking rod 12 is arranged at the middle part of the operation frame 2, a moving winch 11 is arranged at the bottom of the left side of the operation frame 2, the moving winch 11 is connected with a fixed pulley 17 at the right end of the operation frame 2 through a moving winch steel wire rope 14, and one end of the moving winch steel wire rope 14 is connected to the moving frame 8, an anti-drop roller device 16 is installed on the upper side of the right end of the operation frame 2, an air pipe limit switch 18 is installed at the top of the right end of the operation frame 2, an inclined strut 26 is installed on the right side of the operation frame 2, a stopping roller 24 is installed at the bottom end of the inclined strut 26, a jacking winch 25 is installed in the middle of the left side of the inclined strut 26, the right side of the inclined strut 26 is connected with a steering wheel transmission connecting rod 22 through a steering wheel fixing support 21, a steering wheel 20 is installed at the top end of the steering wheel transmission connecting rod 22, a control switch of a driving device 9 is arranged on the left side of the steering wheel, an illuminating lamp is arranged on the steering wheel 20, and an illuminating lamp is also arranged at the top end of the operation frame and used for illuminating the inside of the air pipe installation process; the jacking winch 25 is connected with an air pipe jacking rod 15 at the upper end of the right side of the operation frame 2 through a jacking winch steel wire rope 19, a driving device fixing frame 10 is installed at the bottom of the left side of the operation frame 2, a driving device 9 is installed in the driving device fixing frame 10, the driving device 9 adopts a speed reducer, the driving device 9 can rotate forward and backward and drive the operation frame 2 to move forward and backward, and the bottom end of the inclined strut 26 is connected with the operation frame 2 through an inclined strut adjusting rod 27;

the position in front of the handling frame is equipped with the pipeline support, and the pipeline needs to be installed on the support, and the support includes roller frame clamping device 33, clamping device width adjusting screw 34, support crosspiece 35, clamping bolt 36, gyro wheel 37 and gyro wheel movable rod 38, be equipped with two clamping device 33 on the support crosspiece 35, clamping device 33 is fixed on support crosspiece 35 through clamping device width adjusting screw 34 and clamping bolt 36 cover, is located to be equipped with gyro wheel movable rod 38 between clamping device 33, and gyro wheel movable rod 38 length is greater than handling frame 2's width to install gyro wheel 37 on gyro wheel movable rod 38.

The anti-drop roller device 16 comprises a bearing roller 1601, a roller fixing rod 1602, a roller frame mounting plate 1603 and roller frame mounting holes 1604, wherein the roller frame mounting plate 1603 is provided with two symmetrical front and back parts, the roller frame mounting holes 1604 are respectively formed in two sides of the roller frame mounting plate 1603, the roller fixing rod 1602 is arranged on the inner side of the roller frame mounting plate 1603, the bearing roller 1601 is mounted on the roller fixing rod 1602, and the bearing roller 1601 is arranged in a plurality of equal intervals.

The middle part of the operating frame 2 is provided with a water pipe jacking rod 12.

The upper surface of the chute 28 is provided with a chute rubber protection strip 29 for protecting the galvanized layer on the surface of the blast pipe, and the upper end of the snap ring 30 is provided with a snap ring rubber protection strip 31.

The upper end of the middle position of the operating frame 2 is provided with a water pipe limit switch 13.

A universal joint 23 is arranged in the middle of the steering wheel transmission connecting rod 22.

The utility model has the following use process: when in use, the following components are used:

1. firstly, moving an operating frame to the side of a support to be installed, wherein the top of the operating frame is slightly lower than a pipeline support;

2. the row of pipelines to be installed is placed on the movable frame at one time, one end of the pipeline is placed on the concave roller, and the other end of the pipeline is placed in the snap ring. Considering the safety of the jacking frame, the number of the jacking frames does not exceed 4, when the moving frame rises to the position that the pipeline extends into the channel steel support, the jacking winch is started, and the other end of the pipeline is placed on the roller of the channel steel support as soon as possible. Thus, the whole pipeline is completely placed on the operating frame or the rollers at two positions of the channel steel bracket, and at the moment, 2 windlasses can be alternately operated to safely translate the pipeline to pass through the channel steel bracket;

3. a worker is arranged to place the double-ladder or combined scaffold between the two pipeline supports, when a pipeline enters a proper position, the worker can easily catch the pipeline and place the other end of the pipeline on the channel steel support at the other end, the pipeline can be completely separated from the roller wheel support and placed on the pipeline support, all the pipelines are placed on the two pipeline supports in sequence by the same method, and subsequent workers can easily enter the pipeline to be connected and assembled.

The present invention is not limited to the above preferred embodiments, and any modifications, equivalent substitutions and improvements made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. A disposable in-place rack for laying rows of pipes, comprising:

the device comprises an operation frame (2), wherein a driving wheel (1) is installed at the bottom of the left end of the operation frame (2), a moving frame (8) is arranged at the upper end of the operation frame (2), the moving frame (8) moves on the operation frame (2) through a moving frame roller (7), the right side of the upper end of the moving frame (8) is rotatably connected with a jacking frame (5) through a connecting rotating shaft (6) and is connected with a jacking frame baffle (3) at the left end of the jacking frame (5), a clamping ring frame (4) is arranged on the inner side of the jacking frame baffle (3), a sliding groove (28) is formed in the inner side of the clamping ring frame (4) at the upper end of the jacking frame (5), a clamping ring (30) is arranged above the sliding groove (28), a pipeline (32) to be installed in the clamping ring (30), a water pipe jacking rod (12) is installed at the middle position of the operation frame (2), a moving winch (11) is installed at the bottom of the left side of the operation frame (2), the movable winch (11) is connected with a fixed pulley (17) at the right end of the operation frame (2) through a movable winch steel wire rope (14), one end of the movable winch steel wire rope (14) is connected to the movable frame (8), an anti-falling roller device (16) is installed on the upper side of the right end of the operation frame (2), an air pipe limit switch (18) is installed at the top of the right end of the operation frame (2), an inclined strut (26) is installed on the right side of the operation frame (2), a stopping roller (24) is installed at the bottom end of the inclined strut (26), a jacking winch (25) is installed in the middle position of the left side of the inclined strut (26), the right side of the inclined strut (26) is connected with a steering wheel transmission connecting rod (22) through a steering wheel fixing support (21), a steering wheel (20) is installed at the top end of the steering wheel transmission connecting rod (22), and the air pipe jacking rod (25) at the upper end of the right side of the operation frame (2) is connected with the lifting winch steel wire rope (19) 15) The bottom of the left side of the operation frame (2) is provided with a driving device fixing frame (10), a driving device (9) is arranged in the driving device fixing frame (10), and the bottom end of the inclined strut (26) is connected with the operation frame (2) through an inclined strut adjusting rod (27);

the position in front of the handling frame is provided with a pipeline support, and pipelines need to be installed on the support, the support comprises a roller frame clamping device (33), a clamping device width adjusting screw (34), a support crosspiece (35), a clamping bolt (36), a roller (37) and a roller movable rod (38), two clamping devices (33) are arranged on the support crosspiece (35), the clamping device (33) is fixed on the support crosspiece (35) through the clamping device width adjusting screw (34) and the clamping bolt (36) in a sleeved mode, the roller movable rod (38) is arranged between the clamping device (33), the length of the roller movable rod (38) is larger than the width of the handling frame (2), and the roller (37) is installed on the roller movable rod (38).

2. A disposable in-place rack for laying rows of pipes according to claim 1, characterized in that: anticreep gyro wheel device (16) are including bearing roller (1601), gyro wheel dead lever (1602), gyro wheel frame mounting panel (1603) and gyro wheel frame mounting hole (1604), two of symmetry around gyro wheel frame mounting panel (1603) is equipped with to gyro wheel frame mounting panel (1603) both sides have all been seted up gyro wheel frame mounting hole (1604), gyro wheel frame mounting panel (1603) inboard is equipped with gyro wheel dead lever (1602) to install bearing roller (1601) on gyro wheel dead lever (1602), bearing roller (1601) equidistance is equipped with a plurality ofly.

3. A disposable in-place rack for laying rows of pipes according to claim 1, characterized in that: and a water pipe jacking rod (12) is arranged in the middle of the operating frame (2).

4. A disposable in-place rack for laying rows of pipes according to claim 1, characterized in that: and a sliding groove rubber protection strip (29) for protecting a galvanized layer on the surface of the air exhaust pipe is arranged on the upper surface of the sliding groove (28), and a snap ring rubber protection strip (31) is arranged at the upper end of the snap ring (30).

5. A disposable in-place rack for laying rows of pipes according to claim 1, characterized in that: and the upper end of the middle part of the operating frame (2) is provided with a water pipe limit switch (13).

6. A disposable in-place rack for laying rows of pipes according to claim 1, characterized in that: and a universal joint (23) is arranged in the middle of the steering wheel transmission connecting rod (22).

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