CN216858803U

CN216858803U - Automatic assembly device and assembly system

Info

Publication number: CN216858803U
Application number: CN202220203726.5U
Authority: CN
Inventors: 罗叶枫; 寿培均; 毛华军; 朱亮; 傅林坚
Original assignee: Zhejiang Jingsheng Mechanical and Electrical Co Ltd
Current assignee: Zhejiang Jingsheng Mechanical and Electrical Co Ltd
Priority date: 2022-01-25
Filing date: 2022-01-25
Publication date: 2022-07-01
Anticipated expiration: 2032-01-25

Abstract

The application relates to the assembly field of single crystal growing furnaces, in particular to an automatic assembly device, which comprises: a base body; a frame, the frame comprising: the stand body is rotatably connected to the seat body; the connecting assembly is connected to the rack main body, an accommodating space is formed between the connecting assembly and the rack main body, and the accommodating space is used for accommodating the assembly; the driving mechanism is connected to the seat body and acts on the rack main body, so that the rack is controlled by the driving mechanism to form a first state and a second state, and the rack main body is kept in a vertical state in the first state; in the second state, the rack main body is kept in a horizontal state. The technical problem of low assembly efficiency of components of the single crystal furnace in the prior art is solved; the technical effect of improving the assembly efficiency of the components of the single crystal furnace is achieved.

Description

Automatic assembly device and assembly system

Technical Field

The application relates to the field of assembly of single crystal furnaces, in particular to an automatic assembly device and an assembly system.

Background

The single crystal furnace is formed by assembling a plurality of functional components, and the components have large weight, so that auxiliary equipment for loading and unloading or carrying is required to be utilized in the assembling process.

In the prior art, for example, in a crucible assembly assembling process of a single crystal furnace, the crucible assembly needs to be assembled in a horizontal state and a vertical state, and the weight of the crucible is about 600kg generally, so the crucible assembly needs to be lifted by a lifting mechanism, the lifting mechanism generally adopts a travelling crane, the travelling crane is easy to generate potential safety hazards, and meanwhile, the assembling efficiency is also limited, so that the overall production efficiency of the single crystal furnace is influenced.

Therefore, the technical problems of the prior art are as follows: the assembly efficiency of the components of the single crystal furnace is low.

SUMMERY OF THE UTILITY MODEL

The application provides an automatic assembly device and an assembly system, which solve the technical problem that the assembly efficiency of components of a single crystal furnace is low in the prior art; the technical effect of improving the assembly efficiency of the components of the single crystal furnace is achieved.

On the one hand, the automatic assembly device that this application provided adopts following technical scheme:

an automated assembly apparatus comprising: a base body; a frame, the frame comprising: the stand body is rotatably connected to the seat body; the connecting assembly is connected to the rack main body, an accommodating space is formed between the connecting assembly and the rack main body, and the accommodating space is used for accommodating the assembly; the driving mechanism is connected to the seat body and acts on the rack main body, so that the rack is controlled by the driving mechanism to form a first state and a second state, and the rack main body is kept in a vertical state in the first state; in the second state, the rack main body is kept in a horizontal state.

Preferably, the connection assembly includes: a first member connected to a top of the rack body, the first member for retaining a mounting assembly; a second member attached to the bottom of the frame body, the second member configured to hold a mounting assembly; the first piece and the second piece are positioned on the same side of the rack main body, and the accommodating space is formed among the first piece, the second piece and the rack main body.

Preferably, the first piece comprises: the material pulling plate is provided with one or more material pulling plates, the material pulling plates are rotatably connected to the top of the rack main body, downward material pulling parts are arranged on the material pulling plates, and the material pulling parts are used for being in snap fit with the assembling components.

Preferably, the second piece comprises: a holder base having one or more, the holder base being connected to a bottom of the housing main body, and the holder base being maintained in a horizontal arrangement.

Preferably, the driving mechanism is specifically: the oil cylinder is rotationally connected to the base body, and the output end of the oil cylinder is rotationally connected to the rack main body, so that the rack main body has a rotational degree of freedom relative to the base body.

Preferably, the oil cylinder and the connecting assembly are located on two sides of the rack main body.

Preferably, the rack body is rotatably connected to the seat to form a rotation center, in the first state, a portion of the rack body located above the rotation center forms a first portion, and a portion of the rack body located below the rotation center forms a second portion; the oil cylinder is rotatably connected to the second part.

Preferably, the seat body is provided with a bearing surface which is horizontally arranged, and the bearing surface is parallel to the rack main body in the second state; the bearing surface is connected with a plurality of first cushion blocks.

On the other hand, the automatic assembly system provided by the application adopts the following technical scheme:

an automated assembly system comprising: a plurality of assembling devices, wherein the assembling devices are the assembling devices; the carrying device is used for carrying the assembly components to the assembly device according to a preset line.

Preferably, the carrier is an AGV cart.

In summary, the present application includes at least one of the following beneficial technical effects:

1. according to the automatic assembling device, the frame connected to the base body in a rotating mode drives the assembling component to turn over, so that two stations are formed, convenience is brought to an operator to assemble, a traditional mode that the assembling component is hoisted by a traveling crane to assemble is replaced, the assembling speed is improved, and the technical problem that the assembly efficiency of a single crystal furnace in the prior art is low is solved; the technical effect of improving the assembly efficiency of the components of the single crystal furnace is achieved.

2. The application also provides an automatic assembly system, and the system layout has a plurality of assembly devices, utilizes the AGV dolly to assemble assembly components to every assembly device on, and many assembly devices simultaneous workings further improve assembly efficiency.

Drawings

FIG. 1 is a schematic view of an automated assembly apparatus according to the present application;

FIG. 2 is a schematic view of a rack of the automated assembly apparatus of the present application;

FIG. 3 is a first schematic view of an automated assembly apparatus according to the present application;

FIG. 4 is a schematic view of a drive mechanism of the automated assembly apparatus of the present application;

FIG. 5 is a schematic view of an automated assembly system according to the present application.

Description of reference numerals: 100. an assembly device; 110. a base body; 120. a frame; 121. a rack main body; 1211. a first part; 1212. a second section; 122. a connecting assembly; 1221. a first piece; 1222. a material pulling plate; 1223. a material pulling part; 1224. a second piece; 123. an accommodating space; 130. a drive mechanism; 200. and (4) carrying devices.

Detailed Description

The numbering of the components as such, e.g., "first", "second", etc., is used herein only to distinguish the objects as described, and does not have any sequential or technical meaning. The term "connected" and "coupled" when used in this application, unless otherwise indicated, includes both direct and indirect connections (couplings). In the description of the present application, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", "clockwise", "counterclockwise", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present application and for simplicity in description, and do not indicate or imply that the devices or elements referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, are not to be considered as limiting the present application.

In this application, unless expressly stated or limited otherwise, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through intervening media. Also, a first feature "on," "over," and "above" a second feature may be directly or diagonally above the second feature, or may simply indicate that the first feature is at a higher level than the second feature. A first feature being "under," "below," and "beneath" a second feature may be directly under or obliquely under the first feature, or may simply mean that the first feature is at a lesser elevation than the second feature.

The embodiment of the application provides an automatic assembly device 100 and an assembly system, which solve the technical problem of low assembly efficiency of components of a single crystal furnace in the prior art; the technical effect of improving the assembly efficiency of the components of the single crystal furnace is achieved.

In order to better understand the technical solution, the technical solution will be described in detail with reference to the drawings and the specific embodiments. It should be understood that the specific embodiments described herein are merely illustrative of and not restrictive on the broad application.

The single crystal furnace has a complex structure and a large size, and is generally assembled by a plurality of assembly components, such as a crucible of the single crystal furnace, the crucible generally comprises a crucible body and assembly components such as a crucible rack below the crucible, and the crucible needs to be lifted up in the assembly process to be assembled, so that the overall assembly efficiency of the single crystal furnace is low, and therefore, a device for efficient assembly needs to be provided.

An automatic assembling device 100, as an auxiliary device for assembling a single crystal furnace, is used for carrying related assembling components and adjusting the positions of the assembling components during assembling, as shown in fig. 1, the assembling device 100 comprises a base body 110, a frame 120 and a driving mechanism 130, wherein the base body 110 is used as a mounting base for the frame 120 and the driving mechanism 130; the frame 120 is rotatably connected to the base 110 for connecting the assembly components; the driving mechanism 130 is used for driving the frame 120 to rotate, so that the frame 120 drives the assembly components to form stations in different states.

The base 110, as shown in fig. 1, the base 110 is used as a mounting base for the rack 120 and the driving mechanism 130. The base 110 includes a plurality of steel pipes, the rectangular base 110 is formed by connecting the plurality of steel pipes, the base 110 is hollow, and the driving mechanism 130 is disposed inside the base 110. The seat body 110 has a horizontally disposed bearing surface located at the top of the seat body 110, the bearing surface is connected with a plurality of first cushion blocks, and when the rack 120 rotates to approach the bearing surface, the first cushion blocks are abutted against the rack 120, so as to prevent rigid collision between the rack 120 and the seat body 110.

The frame 120, as shown in fig. 1 and 2, the frame 120 is rotatably connected to the base 110 for connecting the assembling components. The rack 120 includes a rack main body 121 and a connecting assembly 122, the rack main body 121 is rotatably connected to the holder body 110, so that the rack main body 121 has a rotational degree of freedom with respect to the holder body 110; the connecting assembly 122 is connected to the rack main body 121, the connecting assembly 122 is used for connecting and assembling the assembly, an accommodating space 123 is formed between the connecting assembly 122 and the rack main body 121, and the accommodating space 123 is used for accommodating and assembling the assembly.

The frame body 121, as shown in fig. 1 and 2, is used for connecting and supporting the assembly components of the frame body 121. The housing main body 121 is rotatably connected to the holder body 110 through a rotating shaft and a bearing, a rotating center is formed between the housing main body 121 and the holder body 110, a portion of the housing main body 121 located above the rotating center forms a first portion 1211, and a portion of the housing main body 121 located below the rotating center forms a second portion 1212 in a state where the housing main body 121 is in a vertical direction.

The connecting assembly 122, as shown in fig. 1 and 2, connects the connecting assembly 122 to the mounting assembly. Connecting assembly 122 is connected to rack body 121, connecting assembly 122 includes first member 1221 and second member 1224, and first member 1221 is connected to the top of rack body 121 for restraining the fitting assembly; a second member 1224 is attached to the bottom of the frame body 121 for holding the mounting assembly. A receiving space 123 for receiving the fitting assembly is formed between the first piece 1221, the second piece 1224, and the frame body 121.

The first piece 1221 includes a pulling plate 1222, the pulling plate 1222 is rotatably connected to the frame body 121, as shown in fig. 2 and 3, specifically, the pulling plate 1222 is rotatably connected to a top end of the first portion 1211 through a rotating shaft, the end of the rotating shaft is connected to a hand wheel for driving the rotating shaft to rotate, further, a limiting plate is further connected to a top of the first portion 1211, the limiting plate and the pulling plate 1222 are located at two sides of the frame body 121, so that the pulling plate 1222 can abut against the limiting plate in the rotating process to limit the pulling plate 1222; the pulling part 1223 is arranged on the pulling plate 1222 and used for being in snap fit with the assembling component, and when the assembling component is located in the accommodating space 123, the pulling part 1223 of the pulling plate 1222 is snapped on the assembling component to position the assembling component. In one embodiment, the pulling plate 1222 has two pulling plates 1222, and the two pulling plates 1222 are fixedly connected to each other by a synchronizing plate, so that the two pulling portions 1223 can rotate synchronously.

The second member 1224 includes a holder, as shown in fig. 2, fixedly connected to the frame body 121, specifically, fixedly connected to the bottom of the second portion 1212, and horizontally arranged; the supporting seat and the pulling plate 1222 are located on the same side of the rack body 121, in other words, the supporting seat and the pulling plate 1222 are located on a side of the rack body 121 away from the seat 110, and when the rack body 121 rotates to the seat 110, the supporting seat, the pulling plate 1222 and the accommodating space 123 are located right above the rack body 121. Wherein, all be connected with the second stopper on arm 1222, frame main part 121 and the bearing seat, reduce the rigid collision between assembly components and arm 1222, frame main part 121 and the bearing seat. Furthermore, the material turnover boxes are arranged on the two sides of the base body 110, so that the screws can be managed in a classified mode conveniently, and the assembly efficiency is improved.

The driving mechanism 130, as shown in fig. 4, is used for driving the frame 120 to rotate by the driving mechanism 130. The driving mechanism 130 is embodied as an oil cylinder or an air cylinder, and in one embodiment, the driving mechanism 130 is an oil cylinder, the oil cylinder is disposed in the base 110, and the oil cylinder and the connecting assembly 122 are disposed on two sides of the rack main body 121. Specifically, the output end of the oil cylinder is rotatably connected to the second portion 1212 of the rack body 121, while the oil cylinder itself is rotatably connected to the seat body 110, under the hydraulic action, the input end of the oil cylinder extends out and acts on the second portion 1212, the rack 120 is driven by a control to form a first state and a second state, and in the first state, the rack body 121 is kept in a vertical state; in the second state, the rack body 121 is kept horizontal, so that the rack body 121 is parallel to the bearing surface of the seat body 110; the first state is the initial state of the assembling device 100, the assembling components located in the accommodating space 123 are kept vertical at this time, the rack main body 121 gradually rotates to reach the second state under the driving of the oil cylinder, the assembling components located in the accommodating space 123 are kept lying at this time, and the rack main body 121 and the first cushion block are abutted at this time.

The present embodiment further discloses an automatic assembling system, as shown in fig. 5, including an assembling apparatus 100 and a carrying apparatus 200, where the assembling apparatus 100 refers to the assembling apparatus 100 described above, and the structure of the assembling apparatus 100 is not described again; the assembling devices 100 are provided with a plurality of assembling devices and are arranged according to a first direction, wherein the orientation of the accommodating space 123 of each assembling device 100 is a second direction, and an included angle of 45 degrees is formed between the first direction and the second direction; the carrier 200 is used for carrying the assembly components, the assembly components are automatically conveyed to each assembly device 100 accessory according to a preset line through the carrier 200, an operator transfers the assembly components to the assembly devices 100 for assembly operation, and in one embodiment, the carrier 200 is specifically an AGV trolley; the operation position of the operator is provided with an anti-fatigue foot pad.

Working principle/steps:

before assembly, the assembly device 100 is in a first state, the rack main body 121 is kept vertical, the AGV trolley conveys the assembly component to the assembly device 100, an operator transfers the assembly component to the assembly device 100, specifically, the assembly component is placed on the bearing seat, the pulling plate 1222 is rotated downwards, the pulling plate 1222 is buckled and positioned with the assembly component, and in the first state, the assembly component is kept vertical, and the assembly component can be subjected to first operation; under the hydraulic application, the output end of the oil cylinder extends out and acts on the second portion 1212 of the rack main body 121, so that the rack main body 121 gradually rotates, the distance between the first portion 1211 of the rack main body 121 and the seat body 110 decreases in the rotating process until the rack main body 121 abuts against the first cushion block on the seat body 110, the rack main body 121 reaches the second state, and in the second state, the assembly component is kept horizontal, and the assembly component can be subjected to the second operation.

The technical effects are as follows:

1. the automatic assembling device 100 drives the assembling components to turn over by rotating the frame 120 connected to the seat body 110, so that two stations are formed, assembly by an operator is facilitated, a traditional mode that the assembling components are hoisted by a traveling crane for assembly is replaced, the assembling speed is improved, and the technical problem that the assembly efficiency of the components of the single crystal furnace is low in the prior art is solved; the technical effect of improving the assembly efficiency of the components of the single crystal furnace is achieved.

2. The application also provides an automatic assembly system, and the system has arranged a plurality of assembly devices 100, utilizes the AGV dolly to assemble every assembly device 100 with assembly subassembly conveying, and many assembly devices 100 simultaneous workings further improve assembly efficiency.

While the preferred embodiments of the present application have been described, additional variations and modifications in those embodiments may occur to those skilled in the art once they learn of the basic inventive concepts. Therefore, it is intended that the appended claims be interpreted as including preferred embodiments and all alterations and modifications as fall within the scope of the application.

It will be apparent to those skilled in the art that various changes and modifications may be made in the present application without departing from the spirit and scope of the application. Thus, if such modifications and variations of the present application fall within the scope of the claims of the present application and their equivalents, the present application is intended to include such modifications and variations as well.

Claims

1. An automatic assembly device, comprising:

a base body;

a frame, the frame comprising:

the stand body is rotatably connected to the seat body;

the connecting assembly is connected to the rack main body, an accommodating space is formed between the connecting assembly and the rack main body, and the accommodating space is used for accommodating the assembly; and

the driving mechanism is connected to the seat body and acts on the rack main body, so that the rack is controlled by the driving mechanism to form a first state and a second state, and the rack main body is kept in a vertical state in the first state; in the second state, the rack main body is kept in a horizontal state.

2. The automated assembly device of claim 1, wherein the coupling assembly comprises:

a first member connected to a top of the rack body, the first member for retaining a mounting assembly;

a second member attached to the bottom of the frame body, the second member configured to hold a mounting assembly;

the first piece and the second piece are located on the same side of the rack main body, and the accommodating space is formed among the first piece, the second piece and the rack main body.

3. An automatic assembly device according to claim 2, characterized in that said first member comprises:

the material pulling plate is provided with one or more material pulling plates, the material pulling plates are rotatably connected to the top of the rack main body, downward material pulling parts are arranged on the material pulling plates, and the material pulling parts are used for being in snap fit with the assembling components.

4. An automatic assembly device according to claim 2 or 3, characterized in that said second member comprises:

a holder base having one or more, the holder base being connected to a bottom of the housing main body, and the holder base being maintained in a horizontal arrangement.

5. The automatic assembly device according to claim 1, characterized in that said drive means are in particular:

the oil cylinder is rotationally connected to the base, and the output end of the oil cylinder is rotationally connected to the rack main body, so that the rack main body has a rotational degree of freedom relative to the base.

6. The automatic assembling device of claim 5, wherein said oil cylinder and said connecting assembly are located on both sides of said frame body.

7. The automatic assembling device of claim 5, wherein said frame body is rotatably connected to said base to form a rotation center, and in the first state, a portion of said frame body located above said rotation center forms a first portion, and a portion of said frame body located below said rotation center forms a second portion;

the oil cylinder is rotatably connected to the second portion.

8. The automatic assembling device of claim 1, wherein said base has a bearing surface disposed horizontally, and in the second state, said bearing surface is parallel to said main body of said machine frame;

the bearing surface is connected with a plurality of first cushion blocks.

9. An automated assembly system, comprising:

a plurality of assembling devices, wherein the assembling devices are the assembling devices in any one of claims 1 to 8;

the carrying device is used for carrying the assembly components to the assembly device according to a preset line.

10. An automated assembly system according to claim 9, characterised in that said vehicles are in particular AGV carts.