CN216853776U

CN216853776U - Cigar raw material fermentation and moisture regaining device

Info

Publication number: CN216853776U
Application number: CN202220380366.6U
Authority: CN
Inventors: 葛玉超; 周应奎; 林丹; 祁林; 杨露; 唐习书; 余翔; 王仕宏; 李林; 柳正彪
Original assignee: Hongyun Honghe Tobacco Group Co Ltd
Current assignee: Hongyun Honghe Tobacco Group Co Ltd
Priority date: 2022-02-24
Filing date: 2022-02-24
Publication date: 2022-07-01
Anticipated expiration: 2032-02-24

Abstract

The utility model discloses a cigar raw material fermentation and moisture regaining device which comprises a box body, wherein a partition board is vertically arranged in the box body, the inner space of the box body is divided into a fermentation chamber and a moisture regaining chamber by the partition board, a feeding groove is formed in the side face of the box body, a feeding assembly and a moisture regaining assembly are arranged in the moisture regaining chamber, one side of the feeding assembly is connected with the feeding groove, a heating assembly is arranged on the box body and connected with the fermentation chamber, and a plurality of layers of placing plates are arranged in the fermentation chamber. The utility model can effectively ferment and remoisten the cigar raw material and improve the quality of the cigar raw material.

Description

Cigar raw material fermentation and moisture regaining device

Technical Field

The utility model relates to a cigar raw material fermentation and moisture regaining device, and belongs to the technical field of tobacco processing equipment.

Background

At present, the cigar tobacco leaf fermentation all over the world generally adopts an artificial stacking natural fermentation method, the method has long time period, the control means of the fermentation process is relatively extensive and is greatly influenced by the natural environment, so that the cigar tobacco leaf generally has the defects of uneven color, large irritation, heavy bitter and spicy taste, relatively prominent local miscellaneous gas and the like, the tobacco leaf treatment process which is suitable for the characteristics of different tobacco leaves is required to be adopted according to the characteristics of the different tobacco leaves, meanwhile, the cigar raw materials are mostly local sun-cured tobacco leaves, the cigar tobacco leaf is formed by natural fermentation, a moisture regain fermentation process is not adopted, and the product quality is relatively general and the fermentation time is long.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a cigar raw material fermentation and moisture regaining device, which can effectively ferment and regain cigar raw materials and improve the quality of the cigar raw materials to overcome the defects in the prior art.

The utility model provides a cigar raw material fermentation and moisture regaining device which comprises a box body, wherein a partition board is vertically arranged in the box body, the inner space of the box body is divided into a fermentation chamber and a moisture regaining chamber by the partition board, a feeding groove is formed in the side face of the box body, a feeding assembly and a moisture regaining assembly are arranged in the moisture regaining chamber, one side of the feeding assembly is connected with the feeding groove, a heating assembly is arranged on the box body and connected with the fermentation chamber, and a plurality of layers of placing boards are arranged in the fermentation chamber.

In the cigar material fermentation and moisture regaining device, preferably, a first box door matched with the fermentation chamber and a second box door matched with the moisture regaining chamber are arranged on a side surface of the box body, and the feeding chute is horizontally arranged.

In the cigar raw material fermentation dampening device, preferably, the feeding component includes a fixing plate, a motor, a first belt pulley, a second belt pulley, a driving roller, a driven roller and two fixing blocks, the two fixing plates are respectively and fixedly arranged at two sides of the bottom plate inside the dampening chamber, the two fixing plates are located at two ends of the feeding chute, the two fixing blocks are fixed on the inner wall of the dampening chamber, rotating shafts at two ends of the driving roller are respectively and rotatably mounted on the two fixing plates, the rotating shafts at the two ends of the driven roller are respectively and rotatably arranged on the two fixing blocks, a plurality of thread grooves are arranged on the surface of the driven roller, the second belt pulley is fixedly arranged on the rotating shaft of the driving roller, the motor is fixedly arranged at the bottom of the box body, the output shaft of the motor is fixedly provided with the first belt pulley, and the first belt pulley is connected with the second belt pulley through a transmission belt.

In the cigar material fermentation and moisture regain device, preferably, a casing is installed at the bottom of the box body, the casing is covered on the motor, the second belt pulley is located inside one of the fixing plates, and through grooves matched with the transmission belts are formed in both a bottom plate of the box body and a top plate of the casing.

In the cigar raw material fermentation dampening device, preferably, the dampening component includes water tank, magazine, water pump, clamp plate, inlet tube, spouts board, pneumatic cylinder and four dead levers, the water tank with the water pump is all fixed to be set up the top of box, the end of intaking of water pump pass through the connecting pipe with the bottom of water tank one side is connected, spout the board through four the dead lever is fixed in the dampening chamber, it is located directly over the driven voller to spout the board, a plurality of nozzle has been seted up to the bottom surface of spouting the board, the top of inlet tube with the play water end of water pump is connected, the bottom of inlet tube with the top of spouting the board is connected.

In the cigar raw material fermentation and moisture regain device, preferably, four support rods are fixedly arranged in the middle of the moisture regain chamber bottom plate, the material box is fixedly arranged at the top ends of the four support rods, a plurality of leakage holes are formed in the middle of the moisture regain chamber bottom plate and the bottom plate of the material box, the hydraulic cylinder is fixedly arranged in the middle of the top of the moisture regain chamber, the pressing plate is fixedly arranged at the telescopic end of the hydraulic cylinder, the bottom of the box body is fixedly connected with a water tank, the bottom of the water tank is fixedly connected with a water drain pipe, a switch valve is arranged on the water drain pipe, and the water tank is located under the material box.

In the cigar material fermentation and moisture regaining device, preferably, the heating assembly includes an air heater, an air inlet pipe and a heating box, the air heater is fixedly arranged at the top of the box body, the heating box is fixedly arranged on the side surface of the box body, an air outlet end of the air heater is communicated with the top end of the fermentation chamber, an air inlet end of the air heater is fixedly connected with one end of the air inlet pipe, the other end of the air inlet pipe is connected with the top of the heating box, and a sealing cover is in threaded connection with the top of the heating box.

In the above cigar raw material fermentation and moisture regaining device, preferably, the bottom inside the heating box is fixedly provided with a plurality of heating wires, the top of one side of the heating box is fixedly connected with a return air pipe, and the other end of the return air pipe is communicated with the bottom of the fermentation chamber.

In the cigar material fermenting and conditioning device, preferably, the placing plate is uniformly provided with a plurality of ventilation grooves.

Compared with the prior art, the box comprises a box body, wherein partition plates which are vertically arranged are arranged in the box body, the inner space of the box body is divided into a fermentation chamber and a moisture regain chamber by the partition plates, a feeding groove is formed in the side face of the box body, a feeding assembly and a moisture regain assembly are arranged in the moisture regain chamber, one side of the feeding assembly is connected with the feeding groove, a heating assembly is arranged on the box body and connected with the fermentation chamber, and a plurality of layers of placing plates are arranged in the fermentation chamber. Can replace the manual work to send the cigar raw materials to the dampening room through the setting of feeding subassembly, can send it to the fermentation room fermentation after fully dampening in the dampening room, owing to set up heating element, can be according to the temperature in the demand control fermentation room to improve fermentation efficiency and fermentation quality, thereby guarantee cigar finished product quality.

Drawings

FIG. 1 is an isometric view of the overall structure of the present invention;

FIG. 2 is a schematic view of the internal structure of the present invention;

FIG. 3 is a schematic structural view of a feed assembly and a conditioning assembly;

fig. 4 is a schematic structural view of a feed assembly.

Description of reference numerals: 1. a box body; 2. a first door; 3. a second door; 41. a fixing plate; 43. a housing; 44. a motor; 45. a first pulley; 46. a second pulley; 47. a drive roll; 48. a driven roller; 49. a fixed block; 5. a moisture regain component; 51. a water tank; 52. a magazine; 53. a water pump; 54. fixing the rod; 55. a water inlet pipe; 56. spraying a plate; 57. a hydraulic cylinder; 58. pressing a plate; 6. a feed chute; 7. a water tank; 8. a drain pipe; 9. a hot air blower; 10. an air inlet pipe; 11. a sealing cover; 12. a heating box; 13. a return air duct; 14. a ventilation groove; 15. placing the plate; 16. a separator.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The embodiment of the utility model comprises the following steps: as shown in fig. 1-4, a cigar raw material fermentation dampening device, including box 1, box 1 is the cuboid structure, be provided with along the baffle 16 of vertical arrangement in the box 1, the inner space of box 1 is separated for fermentation chamber and the dampening chamber of separating each other by baffle 16, the side of box 1 is provided with along horizontal reverse feeding chute 6 of arranging, be provided with feeding subassembly and dampening subassembly 5 in the dampening chamber, one side and the feeding chute 6 of feeding subassembly are connected, be provided with heating element on the box 1, heating element is connected with the fermentation chamber, be provided with multilayer in the fermentation chamber and place board 15.

The side of the box body 1 is provided with a first box door 2 matched with the fermentation chamber and a second box door 3 matched with the moisture regain chamber, and the feeding chute 6 is horizontally arranged. When the device is used, the cigar tobacco leaves are placed in the feeding groove 6, the cigar tobacco leaves are conveyed into the moisture regaining chamber through the feeding assembly and fall onto the moisture regaining assembly 5, moisture regaining is carried out on the moisture regaining assembly 5, after moisture regaining is finished, the second box door 3 is opened, the moistened cigar tobacco leaves are taken out and conveyed into the fermentation chamber, the first box door 2 is closed, the working state of the heating assembly is set according to requirements, and the temperature and the humidity in the fermentation chamber are suitable for fermentation.

In a specific embodiment, the feeding assembly comprises a motor 44, a first belt pulley 45, a second belt pulley 46, a driving roller 47, a driven roller 48, two fixing plates 41 and two fixing blocks 49, wherein the two fixing plates 41 are respectively and fixedly arranged at two sides of a bottom plate inside the dampening chamber, the two fixing plates 41 are positioned at two ends of the feeding chute 6, the two fixing blocks 49 are fixed on the inner wall of the dampening chamber, rotating shafts at two ends of the driving roller 47 are respectively and rotatably arranged on the two fixing plates 41, rotating shafts at two ends of the driven roller 48 are respectively and rotatably arranged on the two fixing blocks 49, the driven roller 48 is positioned right above the driving roller 47, the distance between the two fixing blocks is a fixed distance, a plurality of thread grooves are arranged on the surface of the driven roller 48, the second belt pulley 46 is fixedly arranged on the rotating shaft at one end of the driving roller 47, the motor 44 is fixedly arranged at the bottom of the box body 1, the first belt pulley 45 is fixedly arranged on an output shaft of the motor 44, the first pulley 45 and the second pulley 46 are connected by a transmission belt.

Further, a machine shell 43 is installed at the bottom of the box body 1, the machine shell 43 covers the motor 44, the second belt pulley 46 is located inside one of the fixing plates 41, and through grooves matched with the transmission belts are formed in the bottom plate of the box body 1 and the top plate of the machine shell 43.

The motor 44 can be effectively protected by the arrangement of the casing 43, and water can be prevented from entering the motor 44, so that the motor 44 can work safely.

Further, the dampening assembly 5 comprises a water tank 51, a material box 52, a water pump 53, a pressing plate 58, a water inlet pipe 55, a spraying plate 56, a hydraulic cylinder 57 and four fixing rods 54, the water tank 51 and the water pump 53 are both fixedly arranged at the top of the box body 1, the water inlet end of the water pump 53 is connected with the bottom of one side of the water tank 51 through a connecting pipe, the spraying plate 56 is fixed in the dampening chamber through the four fixing rods 54, the spraying plate 56 is horizontally arranged, the spraying plate 56 is positioned right above the driven roller 48, a plurality of nozzles are arranged on the bottom surface of the spraying plate 56, the top end of the water inlet pipe 55 is connected with the water outlet end of the water pump 53, and the bottom end of the water inlet pipe 55 is connected with the top of the spraying plate 56.

During operation water pump 53 takes out the water in water tank 51 and send to in the shower plate 56, and water is spout from the nozzle of shower plate 56 bottom again, and water just in time sprays on driven voller 48, and the thread groove that driven voller 48 surface was seted up can cooperate with water, makes water more even on the tobacco leaf, improves the efficiency of conditioning. The tobacco leaves are fed into the magazine 52 by the action of the drive roller 47 and the driven roller 48.

Specifically, the fixed four spinal branch vaulting poles that are equipped with in middle part of dampening chamber bottom plate, the fixed top that sets up at four spinal branch vaulting poles of magazine 52, a plurality of small opening has all been seted up on the middle part of dampening chamber bottom plate and the bottom plate of magazine 52, the fixed middle part that sets up at the dampening chamber top of pneumatic cylinder 57, the fixed flexible end that sets up at pneumatic cylinder 57 of clamp plate 58, the bottom fixedly connected with basin 7 of box 1, the bottom fixedly connected with drain pipe 8 of basin 7, be equipped with the ooff valve on the drain pipe 8, basin 7 is located magazine 52 under. In order to prevent the tobacco leaves from falling to the outside of the magazine 52, a guide plate may be provided between the magazine 52 and the drive roller 47.

Further, the heating assembly comprises an air heater 9, an air inlet pipe 10 and a heating box 12, the air heater 9 is fixedly arranged at the top of the box body 1, the heating box 12 is fixedly arranged on the side face of the box body 1, the air outlet end of the air heater 9 is communicated with the top end of the fermentation chamber, the air inlet end of the air heater 9 is fixedly connected with one end of the air inlet pipe 10, the other end of the air inlet pipe 10 is connected with the top of the heating box 12, and the top of the heating box 12 is in threaded connection with a sealing cover 11.

A plurality of electric heating wires are fixedly arranged at the bottom inside the heating box 12, a return air pipe 13 is fixedly connected to the top of one side of the heating box 12, and the other end of the return air pipe 13 is communicated with the bottom of the fermentation chamber. A plurality of ventilation grooves 14 are uniformly arranged on the placing plate 15.

The working principle is as follows: when the tobacco leaf moisture regaining device is used, firstly, the water tank 51 is filled with water, the motor 44 is started, the motor 44 rotates to drive the first belt pulley 45 to rotate, the first belt pulley 45 drives the second belt pulley 46 to rotate under the action of the transmission belt, the second belt pulley 46 drives the driving roller 47 to rotate, meanwhile, the water pump 53 is started, the water pump 53 can pump the water in the water tank 51 into the spray plate 56 through the water inlet pipe 55, and spray the water on the driven roller 48 through a plurality of nozzles at the bottom end of the spray plate 56, then send the tobacco leaves into the moisture regaining chamber through the feed chute 6, the tobacco leaves are stressed and rolled between the driving roller 47 and the driven roller 48 when being positioned between the two rollers, so that the tobacco leaves are conveyed, and can be matched with a water body through a plurality of thread grooves formed in the surface of the driven roller 48, so that the water on the tobacco leaves is more uniform, the moisture regaining efficiency is improved, the tobacco leaves after being subjected to moisture regaining treatment enter the moisture regaining chamber and fall into the material box 52, start hydraulic cylinder 57, hydraulic cylinder 57 drives clamp plate 58 and moves down and applys pressure to the tobacco leaf, thereby make the tobacco leaf level and make the more even of conditioning, improve the product quality of tobacco leaf, open second chamber door 3 and put into the fermentation chamber with the tobacco leaf that flattens through the certain time conditioning after that, open air heater 9, air heater 9 produces hot-blast and insufflates in the fermentation chamber, thereby improve the temperature of fermentation chamber, add water to heating cabinet 12, heat the water under the effect of a plurality of heating wire, water produces steam and brings into the fermentation chamber through air heater 9, thereby improve the humidity in the fermentation chamber, thereby for the tobacco leaf improves the fermentation environment of high wet high temperature, shorten fermentation time and improve product quality, can make the tobacco leaf breathe uniformly through a plurality of ventilative groove 14.

The construction, features and functions of the present invention are described in detail in the embodiments illustrated in the drawings, which are only preferred embodiments of the present invention, but the present invention is not limited by the drawings, and all equivalent embodiments modified or changed according to the idea of the present invention should fall within the protection scope of the present invention without departing from the spirit of the present invention covered by the description and the drawings.

Claims

1. The utility model provides a cigar raw materials fermentation moisture regain device, includes box (1), its characterized in that: be provided with in box (1) along vertical baffle (16) of arranging, the inner space quilt of box (1) baffle (16) are separated for fermentation chamber and dampening chamber, the side of box (1) is provided with feed chute (6), be provided with feeding subassembly and dampening subassembly (5) in the dampening chamber, one side of feeding subassembly with feed chute (6) are connected, be provided with heating element on box (1), heating element with the fermentation chamber is connected, be provided with the multilayer in the fermentation chamber and place board (15).

2. The cigar stock fermentation conditioning unit of claim 1, wherein: the side face of the box body (1) is provided with a first box door (2) matched with the fermentation chamber and a second box door (3) matched with the moisture regain chamber, and the feeding groove (6) is horizontally arranged.

3. The cigar stock fermentation conditioning unit of claim 1, wherein: the feeding component comprises fixing plates (41), a motor (44), a first belt pulley (45), a second belt pulley (46), a driving roller (47), driven rollers (48) and two fixing blocks (49), wherein the two fixing plates (41) are respectively fixedly arranged on two sides of a bottom plate inside the dampening chamber, the two fixing plates (41) are positioned at two ends of the feeding groove (6), the two fixing blocks (49) are fixed on the inner wall of the dampening chamber, rotating shafts at two ends of the driving roller (47) are respectively rotatably arranged on the two fixing plates (41), rotating shafts at two ends of the driven rollers (48) are respectively rotatably arranged on the two fixing blocks (49), a plurality of thread grooves are formed in the surface of the driven rollers (48), the second belt pulley (46) is fixedly arranged on a rotating shaft of the driving roller (47), the motor (44) is fixedly arranged at the bottom of the box body (1), and the output shaft of the motor (44) is fixedly provided with the first belt pulley (45), and the first belt pulley (45) is connected with the second belt pulley (46) through a transmission belt.

4. The cigar stock fermentation conditioning unit of claim 3, wherein: casing (43) are installed to the bottom of box (1), establish casing (43) cover on motor (44), second belt pulley (46) are in one of them the inside of fixed plate (41), the bottom plate of box (1) with all seted up on the roof of casing (43) with driving belt matched with leads to the groove.

5. The cigar stock fermentation conditioning unit of claim 4, wherein: moisture regain subassembly (5) include water tank (51), magazine (52), water pump (53), clamp plate (58), inlet tube (55), spout board (56), pneumatic cylinder (57) and four dead lever (54), water tank (51) with water pump (53) all are fixed to be set up the top of box (1), the end of intaking of water pump (53) pass through the connecting pipe with the bottom of water tank (51) one side is connected, spout board (56) through four dead lever (54) are fixed in the moisture regain room, spout board (56) are located directly over driven voller (48), a plurality of nozzle has been seted up to the bottom surface of spouting board (56), the top of inlet tube (55) with the play water end of water pump (53) is connected, the bottom of inlet tube (55) with the top of spouting board (56) is connected.

6. The cigar stock fermentation conditioning unit of claim 5, wherein: the middle part of dampening chamber bottom plate is fixed and is equipped with four spinal branch vaulting poles, magazine (52) are fixed to be set up four the top of bracing piece, the middle part of dampening chamber bottom plate with a plurality of small opening has all been seted up on the bottom plate of magazine (52), pneumatic cylinder (57) are fixed to be set up the middle part at dampening chamber top, clamp plate (58) are fixed to be set up the flexible end of pneumatic cylinder (57), the bottom fixedly connected with basin (7) of box (1), the bottom fixedly connected with drain pipe (8) of basin (7), be equipped with the ooff valve on drain pipe (8), basin (7) are located under magazine (52).

7. The cigar stock fermentation conditioning unit of claim 1, wherein: heating element includes air heater (9), air-supply line (10) and heating cabinet (12), air heater (9) set firmly the top of box (1), heating cabinet (12) set firmly the side of box (1), the air-out end of air heater (9) with the top of fermentation chamber communicates with each other, the air inlet end of air heater (9) with the one end fixed connection of air-supply line (10), the other end of air-supply line (10) with the top of heating cabinet (12) is connected, heating cabinet (12) top threaded connection has sealed lid (11).

8. The cigar stock fermentation conditioning unit of claim 7, wherein: the bottom of the interior of the heating box (12) is fixedly provided with a plurality of electric heating wires, the top of one side of the heating box (12) is fixedly connected with an air return pipe (13), and the other end of the air return pipe (13) is communicated with the bottom of the fermentation chamber.

9. The cigar stock fermentation conditioning unit of claim 8, wherein: the placing plate (15) is evenly provided with a plurality of ventilation grooves (14).