CN216834472U

CN216834472U - Fixing device for manufacturing shuttlecocks

Info

Publication number: CN216834472U
Application number: CN202122970912.XU
Authority: CN
Inventors: 胡伟杰
Original assignee: Anhui Province Wuwei County Aoyu Sports Goods Co ltd
Current assignee: Anhui Province Wuwei County Aoyu Sports Goods Co ltd
Priority date: 2021-11-30
Filing date: 2021-11-30
Publication date: 2022-06-28
Anticipated expiration: 2031-11-30

Abstract

The utility model provides a fixing device for manufacturing a badminton. The fixing device for manufacturing the shuttlecocks comprises an upstream belt conveyor; the mounting rack is fixedly mounted on the side frame on one side of the upstream belt conveyor; the operating platform is arranged on one side of the mounting frame; the material taking mechanism is arranged on the mounting frame; and the material transferring mechanism is arranged on the operating platform. The fixing device for manufacturing the shuttlecocks, provided by the utility model, has the advantages that the shuttlecocks manufactured and conveyed at the upstream of a production line can be automatically fixed and transferred and finally automatically loaded into the shuttlecock cylinder, the feather of the shuttlecocks is prevented from being pressed and deformed in the fixing process and cylinder loading operation of the shuttlecocks, and the factory yield of the shuttlecocks is improved.

Description

Fixing device for manufacturing shuttlecocks

Technical Field

The utility model relates to the technical field of badminton manufacturing, in particular to a fixing device for manufacturing a badminton.

Background

Badminton is an indoor sport item of a small ball which is made of feathers and cork and is hit by using a long-handle netted racket with a net interposed therebetween. The badminton seems simple, but its manufacturing needs to pass through many processes, need screen the feather, and the feather after the screening needs to be through cutting out into appointed length to insert many feathers in the cork of trompil, go on rubberizing and circle the line again, finally just can get into the packing link of packing through detecting qualified.

Traditionally, the shuttlecock is light in weight, not pressure-resistant and not easy to fix, and the cylinder for fixing the shuttlecock is mainly manual cylinder filling. However, in actual operation, due to the characteristics of the shuttlecock, the shuttlecock can only be loaded into the shuttlecock cylinder by the cork end during cylinder loading, and a worker needs to take one end of the feather of the shuttlecock during operation.

Therefore, it is necessary to provide a fixing device for manufacturing shuttlecocks to solve the above technical problems.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a fixing device for manufacturing shuttlecocks, which can automatically fix and transfer shuttlecocks manufactured and conveyed at the upstream of a production line, and finally automatically load the shuttlecocks into a shuttlecock cylinder, so that the shuttlecocks are prevented from being pressed and deformed in the fixing process and the cylinder loading operation of the shuttlecocks, and the factory yield of the shuttlecocks is improved.

In order to achieve the purpose, the technical scheme of the utility model is realized as follows:

The utility model provides a fixing device for manufacturing a badminton, which comprises: an upstream belt conveyor; the mounting rack is fixedly mounted on the side frame on one side of the upstream belt conveyor; the operating platform is arranged on one side of the mounting frame; the material taking mechanism is arranged on the mounting frame; the material transferring mechanism is arranged on the operating platform; the badminton cylinder positioning and placing mechanism is arranged on the operating platform.

As a further proposal of the utility model, the material taking mechanism comprises a material taking motor, a mounting plate, a first push rod motor, a first connecting plate, a first vacuum pump, a first mounting pipe, a first sucker and an infrared detector, the material taking motor is fixedly arranged on the mounting frame, the mounting plate is fixedly arranged at the bottom end of an output shaft of the material taking motor, the first push rod motor is fixedly arranged at the bottom of the mounting plate, the first connecting plate is fixedly arranged at the bottom end of an output rod of the first push rod motor, the first vacuum pump is fixedly arranged at the top of the mounting rack, the first mounting pipe is fixedly arranged on the first connecting plate, the first mounting pipe is fixedly connected with a suction end sleeve hose of the first vacuum pump, the first suction disc is fixedly mounted at the bottom end of the first mounting pipe, and the infrared detector is fixedly mounted on one side of the mounting frame.

As a further scheme of the utility model, guide plates are fixedly arranged on the two side frames of the belt conveyor.

As a further scheme of the utility model, the material transferring mechanism comprises a material transferring motor, an L-shaped plate, a second push rod motor, a second connecting plate, a second vacuum pump, a second mounting pipe and a second suction cup, the material transferring motor is fixedly mounted at the top of the operating platform, the L-shaped plate is fixedly mounted on an output shaft of the material transferring motor, the second push rod motor is fixedly mounted at one side of the L-shaped plate, the second connecting plate is fixedly mounted on an output rod of the second push rod motor, the second vacuum pump is fixedly mounted at the bottom of the operating platform, the second mounting pipe is fixedly mounted on the second connecting plate, the bottom end of the second mounting pipe is connected with a suction end of the second vacuum pump through a hose, and the second suction cup is fixedly mounted at the top end of the second mounting pipe.

As a further scheme of the utility model, the placing mechanism comprises a stop block and a placing seat, the stop block and the placing seat are both fixedly installed at the top of the operating platform, and the top of the placing seat is arc-shaped and is matched with the badminton barrel.

As a further scheme of the utility model, a downstream belt conveyor is arranged below the operating platform, and limiting plates are fixedly arranged on side frames on two sides of the downstream belt conveyor.

As a further scheme of the utility model, an automatic controller is fixedly arranged at the top of the operating platform.

The utility model provides a fixing device for manufacturing a badminton, which has the beneficial effects that: the upper-stream belt conveyor, the mounting frame, the operating platform, the automatic controller, the material taking mechanism, the discharging mechanism and the placing mechanism are matched, shuttlecocks manufactured and conveyed from the upper stream of the production line can be automatically fixed and transferred, and finally automatically loaded into the shuttlecock cylinder, so that the shuttlecocks are prevented from being pressed and deformed in the fixing process and cylinder loading operation of the shuttlecocks, and the ex-factory qualified rate of the shuttlecocks is improved.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings required to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the description below are only some embodiments of the present invention, and it is obvious for those skilled in the art that other drawings can be obtained according to the drawings without creative efforts.

FIG. 1 is a schematic structural view of a preferred embodiment of a fixing device for manufacturing shuttlecocks according to the present invention;

FIG. 2 is an enlarged view of the portion A shown in FIG. 1;

FIG. 3 is an enlarged view of the portion B shown in FIG. 1;

FIG. 4 is a schematic top view of the upstream belt conveyor and guide plate of the present invention;

fig. 5 is a side view of the placement base of the present invention.

The reference numbers in the figures: 1. an upstream belt conveyor; 2. a mounting frame; 3. an operation table; 4. a material taking motor; 5. mounting a plate; 6. a first push rod motor; 7. a first connecting plate; 8. a first vacuum pump; 9. a first mounting tube; 10. a first suction cup; 11. an infrared detector; 12. a guide plate; 13. a material transferring motor; 14. an L-shaped plate; 15. a second push rod motor; 16. a second connecting plate; 17. a second vacuum pump; 18. a second mounting tube; 19. a second suction cup; 20. a stopper; 21. a placing seat; 22. a downstream belt conveyor; 23. a limiting plate; 24. an automatic controller.

Detailed Description

Exemplary embodiments of the present disclosure will be described in more detail below with reference to the accompanying drawings. While exemplary embodiments of the present disclosure are shown in the drawings, it should be understood that the present disclosure may be embodied in various forms and should not be limited to the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the disclosure to those skilled in the art.

Referring to fig. 1 to 5, a fixing device for manufacturing a shuttlecock according to an embodiment of the present invention includes: an upstream belt conveyor 1; the mounting rack 2 is fixedly mounted on a side frame on one side of the upstream belt conveyor 1; the operating platform 3 is arranged on one side of the mounting frame 2; the material taking mechanism is arranged on the mounting frame 2; the material transferring mechanism is arranged on the operating platform 3; the badminton cylinder positioning and placing mechanism is arranged on the operating platform 3.

The material taking mechanism comprises a material taking motor 4, a mounting plate 5, a first push rod motor 6, a first connecting plate 7, a first vacuum pump 8, a first mounting pipe 9, a first sucking disc 10 and an infrared detector 11, the material taking motor 4 is fixedly mounted on the mounting frame 2, the mounting plate 5 is fixedly mounted at the bottom end of an output shaft of the material taking motor 4, the first push rod motor 6 is fixedly mounted at the bottom of the mounting plate 5, the first connecting plate 7 is fixedly mounted at the bottom end of an output rod of the first push rod motor 6, the first vacuum pump 8 is fixedly mounted at the top of the mounting frame 2, the first mounting pipe 9 is fixedly mounted on the first connecting plate 7, the first mounting pipe 9 is fixedly connected with a suction end sleeve of the first vacuum pump 8, and the first sucking disc 10 is fixedly mounted at the bottom end of the first mounting pipe 9, the infrared detector 11 is fixedly installed on one side of the mounting rack 2, and the shuttlecocks can be conveniently and stably fixed and taken down from the conveying belt through the material taking mechanism.

Go up and have all fixed mounting to have deflector 12 on the both sides limit frame of band conveyer 1, can remove the badminton through deflector 12 and carry to the intermediate line of conveyer belt on to make first sucking disc 10 can just hold the cork end of badminton.

The material transferring mechanism comprises a material transferring motor 13, an L-shaped plate 14, a second push rod motor 15, a second connecting plate 16, a second vacuum pump 17, a second mounting pipe 18 and a second suction cup 19, the material transferring motor 13 is fixedly mounted at the top of the operating platform 3, the L-shaped plate 14 is fixedly mounted on an output shaft of the material transferring motor 13, the second push rod motor 15 is fixedly mounted on one side of the L-shaped plate 14, the second connecting plate 16 is fixedly mounted on an output rod of the second push rod motor 15, the second vacuum pump 17 is fixedly mounted at the bottom of the operating platform 3, the second mounting pipe 18 is fixedly mounted on the second connecting plate 16, the bottom end of the second mounting pipe 18 passes through a hose and a suction end of the second vacuum pump 17, the second suction cup 19 is fixedly mounted at the top end of the second mounting pipe 18, and a badminton end taken down by a taking mechanism can be fixed on the second suction cup 19 by the material transferring mechanism, and the badminton can be conveniently put into the badminton cylinder.

The badminton placing mechanism comprises a stop block 20 and a placing seat 21, wherein the stop block 20 and the placing seat 21 are fixedly mounted at the top of the operating platform 3, the top of the placing seat 21 is arc-shaped and matched with the badminton cylinder, the badminton cylinder can be positioned through the placing mechanism, and the badminton can be accurately placed in the badminton cylinder.

The below of operation panel 3 is equipped with low reaches band conveyer 22, equal fixed mounting has limiting plate 23 on the both sides frame of low reaches band conveyer 22 for carry the badminton section of thick bamboo that fills up the badminton.

The top of the operating platform 3 is fixedly provided with an automatic controller 24, the rotating angle and the moving distance of each device are preset through the automatic controller 24, and each device is automatically controlled to operate.

The working principle of the fixing device for manufacturing the shuttlecock is as follows:

when the badminton racket is used, the badminton racket is placed on the placing seat 21, one end, close to the stop block 20, of the badminton racket is covered with the cover and contacts the stop block 20, and one end, far away from the stop block 20, of the badminton racket is not covered with the cover;

shuttlecocks manufactured by a production line are conveyed from a conveying belt of an upstream belt conveyor and pass through a space between two guide plates 12, the shuttlecocks are limited by the two guide plates 12, so that the shuttlecocks gradually move to the middle of the conveying belt along with the conveying process of the conveying belt and pass through an infrared detector 11, the infrared detector 11 detects the shuttlecocks, an automatic controller 24 automatically controls a first push rod motor 6 to enable a first suction disc 10 to descend and simultaneously start a first vacuum pump 8 to just descend until the first suction disc 10 contacts with a cork end of the shuttlecocks, the first suction disc 10 forms negative pressure to suck the cork end of the shuttlecocks under the action of the first vacuum pump 8, meanwhile, an output rod of the first push rod motor 6 is started to shorten to drive the first suction disc 10 and the shuttlecocks to ascend to the initial height of the output rod of the first push rod motor 6, and then the automatic controller 24 automatically controls a material taking motor 4 to rotate forwards for a half circle, the first suction disc 10 and the shuttlecock rotate half a circle to be right above the second suction disc 19, the second push rod motor 15 and the second vacuum pump 17 are automatically started at the moment, an output rod of the second push rod motor 15 extends to drive the second suction disc 19 to ascend, one end of the feather of the shuttlecock extends into the shuttlecock and contacts with the cork, negative pressure formed by the second vacuum pump 17 is that the second suction disc 19 sucks the shuttlecock, negative pressure formed by the first vacuum pump 8 is relieved at the same time, the first suction disc 10 loses suction force on the cork, the first push rod motor 6 is started at the same time, the output rod is shortened, the first suction disc 10 ascends for a section, and then the material taking motor 4 is started to rotate for half a circle and recover to an initial state;

After the second suction cup 19 sucks the badminton, the material transferring motor 13 is started to rotate ninety degrees, the second suction cup 19 and the badminton are rotated ninety degrees, the badminton is just aligned to the badminton cylinder, the second push rod motor 15 is started, the output rod is extended, the second suction cup 19 and the badminton are driven to move towards the badminton cylinder until the second mounting tube 18 and the second suction cup 19 push the badminton into the badminton cylinder, the negative pressure state of the second vacuum pump 17 is relieved, the second suction cup 19 loses the suction force on the badminton, then the second push rod motor 15 is started to shorten the output rod, the second suction cup 19 is driven to move out of the badminton cylinder, the material transferring motor 13 is started to rotate ninety degrees and recover to the initial state, and the badminton cylinder loading operation is completed;

then when infrared detector 11 detects next badminton, automatic control unit 24 can carry out the packing operation by the above step of automatic control, until the work of packing a badminton of a badminton section of thick bamboo regulation quantity is accomplished, then the workman will fill up the badminton section of thick bamboo of badminton and take down, put the overhead badminton section of thick bamboo, and will fill up one end of the badminton section of thick bamboo of badminton and cover, and place downstream band conveyer 22 and go up downstream packaging line and carry out the vanning operation, limiting plate 23 of both sides can avoid the badminton section of thick bamboo to drop on the downstream band conveyer 22.

Compared with the related art, the fixing device for manufacturing the badminton has the following beneficial effects:

the utility model provides a fixing device for manufacturing shuttlecocks, which can automatically fix and transfer the shuttlecocks manufactured and conveyed at the upstream of a production line and finally automatically load the shuttlecocks into a shuttlecock cylinder by matching an upstream belt conveyor 1, a mounting rack 2, an operating platform 3, an automatic controller 24, a material taking mechanism, a blanking mechanism and a placing mechanism, so that the shuttlecocks are prevented from being pressed and deformed in the fixing process and the cylinder loading operation of the shuttlecocks, and the factory yield of the shuttlecocks is improved.

The above are merely examples of the present application and are not intended to limit the present application. Various modifications and changes may occur to those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present application should be included in the scope of the claims of the present application.

Claims

1. A fixing device for manufacturing shuttlecocks, comprising:

an upstream belt conveyor;

the mounting rack is fixedly mounted on the side frame on one side of the upstream belt conveyor;

The operating platform is arranged on one side of the mounting frame;

the material taking mechanism is arranged on the mounting frame;

the material transferring mechanism is arranged on the operating platform;

the badminton cylinder positioning and placing mechanism is arranged on the operating platform.

2. The shuttlecock fixing device as claimed in claim 1, wherein the material taking mechanism comprises a material taking motor, a mounting plate, a first push rod motor, a first connecting plate, a first vacuum pump, a first mounting tube, a first suction cup and an infrared detector, the material taking motor is fixedly mounted on the mounting frame, the mounting plate is fixedly mounted at the bottom end of an output shaft of the material taking motor, the first push rod motor is fixedly mounted at the bottom of the mounting plate, the first connecting plate is fixedly mounted at the bottom end of the output shaft of the first push rod motor, the first vacuum pump is fixedly mounted at the top of the mounting frame, the first mounting tube is fixedly mounted on the first connecting plate, the first mounting tube is fixedly connected with a suction end sleeve tube of the first vacuum pump, the first suction cup is fixedly mounted at the bottom end of the first mounting tube, the infrared detector is fixedly installed on one side of the installation frame.

3. The shuttlecock fixing device as claimed in claim 1, wherein guide plates are fixedly mounted on both side frames of the upstream belt conveyor.

4. The shuttlecock fixing device as claimed in claim 1, wherein the transferring mechanism comprises a transferring motor, an L-shaped plate, a second push rod motor, a second connecting plate, a second vacuum pump, a second mounting tube and a second suction cup, the material transferring motor is fixedly arranged at the top of the operating platform, the L-shaped plate is fixedly arranged on an output shaft of the material transferring motor, the second push rod motor is fixedly arranged on one side of the L-shaped plate, the second connecting plate is fixedly arranged on an output rod of the second push rod motor, the second vacuum pump is fixedly arranged at the bottom of the operating platform, the second mounting pipe is fixedly arranged on the second connecting plate, the bottom end of the second mounting pipe passes through a hose and the suction end of the second vacuum pump, and the second sucker is fixedly mounted at the top end of the second mounting pipe.

5. The shuttlecock fixing device as claimed in claim 1, wherein the placing mechanism comprises a stopper and a placing seat, the stopper and the placing seat are both fixedly mounted on the top of the operating table, and the top of the placing seat is arc-shaped and is matched with the shuttlecock barrel.

6. The fixing device for manufacturing the shuttlecock as claimed in claim 1, wherein a downstream belt conveyor is arranged below the operation table, and limit plates are fixedly arranged on the frames on the two sides of the downstream belt conveyor.

7. The shuttlecock manufacturing fixture as claimed in claim 1 wherein an automatic controller is fixedly mounted on the top of the platform.