CN216833906U - Installing support and electric motor car chassis for chassis - Google Patents
Installing support and electric motor car chassis for chassis Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及电动车底盘组装领域,尤其涉及一种底盘用安装支架及电动车底盘。The utility model relates to the field of electric vehicle chassis assembly, in particular to an installation bracket for a chassis and an electric vehicle chassis.
背景技术Background technique
电动车底盘上的各种部件大多通过刚性安装支架与车架连接,不仅布置不规律导致管线束布置杂乱,而且刚性安装支架随车架扭转变形较大,没有减振缓冲作用,当在颠簸路段行驶时,对底盘上各部件尤其是精密的电器元件的冲击较大,影响其使用寿命和工作精度;另外,现有电动车底盘虽然通用性好,但因为电池组布置在车架上方、质心高,导致上下坡工况,特别是超载条件下,车辆轴荷分配不合理,易造成前桥制动力不足的问题,存在安全隐患。Most of the various components on the chassis of the electric vehicle are connected to the frame through rigid mounting brackets. Not only the irregular arrangement leads to cluttered arrangement of the wiring harness, but also the rigid mounting bracket has a large torsional deformation along with the frame, and has no vibration damping and buffering effect. When driving, the impact on the components on the chassis, especially the precise electrical components, is relatively large, affecting its service life and working accuracy; in addition, although the existing electric vehicle chassis has good versatility, because the battery pack is arranged above the frame and the center of mass is If it is too high, it will lead to uphill and downhill working conditions, especially under overload conditions, the axle load distribution of the vehicle is unreasonable, and it is easy to cause the problem of insufficient braking force of the front axle, which is a potential safety hazard.
因此,针对上述现有技术存在的现状,研发一种底盘用安装支架及电动车底盘是急需解决的问题。Therefore, in view of the current situation of the above-mentioned existing technologies, it is an urgent problem to develop a mounting bracket for a chassis and an electric vehicle chassis.
本背景技术部分中公开的以上信息仅用于理解本实用新型构思的背景技术,并且因此,它可以包含不构成现有技术的信息。The above information disclosed in this Background section is only for understanding of the background of the inventive concept and therefore it may contain information that does not form the prior art.
实用新型内容Utility model content
为了克服上述现有技术中的不足,本实用新型提供了一种底盘用安装支架及电动车底盘,能够减小安装支架随车架扭转地变形量,且有效减少车架通过安装支架传递给各部件的冲击载荷。In order to overcome the above-mentioned deficiencies in the prior art, the utility model provides a mounting bracket for a chassis and an electric vehicle chassis, which can reduce the torsional deformation of the mounting bracket along with the frame, and effectively reduce the transmission of the frame to each other through the mounting bracket. Shock load of the component.
本实用新型为解决上述技术问题所采用的技术方案是:一种底盘用安装支架,包括底板,所述底板设置有缓冲块一,所述缓冲块一与连接件连接,所述连接件上设置有连接孔,所述连接孔用于与底盘上各部件连接,所述连接件左右两侧均设置有缓冲块二,所述缓冲块二与所述底板可拆卸连接,所述缓冲块一与所述缓冲块二均采用弹性材料。能够减小安装支架随车架扭转地变形量,并且有效减少车架通过安装支架传递给各部件的冲击载荷。The technical solution adopted by the present invention to solve the above technical problems is as follows: a mounting bracket for a chassis, comprising a bottom plate, the bottom plate is provided with a buffer block 1, the buffer block 1 is connected with a connecting piece, and a buffer block 1 is arranged on the connecting piece There are connecting holes, the connecting holes are used to connect with various components on the chassis, the left and right sides of the connecting piece are provided with two buffer blocks, the second buffer block is detachably connected to the bottom plate, and the first buffer block is connected to the bottom plate. Both the buffer blocks are made of elastic materials. The torsional deformation amount of the mounting bracket with the frame can be reduced, and the impact load transmitted by the frame to each component through the mounting bracket can be effectively reduced.
进一步的,所述连接件为n字型结构,所述连接件包括连接板,所述连接板的底面设有相互平行的外侧板和内侧板,所述外侧板为三角形结构,所述外侧板的左右两侧设置有所述缓冲块二,所述内侧板与所述缓冲块一连接。能够对连接件的左右前后等方向均实现减振,保证更好的缓冲效果。Further, the connecting piece is an n-shaped structure, the connecting piece includes a connecting plate, the bottom surface of the connecting plate is provided with an outer plate and an inner plate that are parallel to each other, the outer plate is a triangular structure, and the outer plate is The left and right sides are provided with the second buffer block, and the inner side plate is connected with the first buffer block. It can realize vibration reduction in the left, right, front and rear directions of the connecting piece to ensure better buffering effect.
进一步的,所述缓冲块一与所述缓冲块二结构相同,均包括缓冲层一,所述缓冲层一上设置有加强板,所述加强板上设置有缓冲层二,所述缓冲层一和所述缓冲层二均采用橡胶材料,所述缓冲块一的缓冲层一与所述底板硫化粘接,所述缓冲块一的缓冲层二与所述内侧板硫化粘接,所述缓冲块二的所述缓冲层二均与所述外侧板抵接。能够使保证缓冲块一、二具有一定的强度和较好的减振缓冲作用。Further, the first buffer block has the same structure as the second buffer block, and both include a buffer layer 1, a reinforcement plate is arranged on the buffer layer 1, a
进一步的,所述缓冲块二远离所述连接件的一端为安装端,所述安装端设置有卡块,所述底板对应设置有两个安装板,所述安装板上设置有卡槽,所述卡块能够与所述卡槽配合。能够方便拆装。Further, one end of the second buffer block away from the connecting piece is an installation end, the installation end is provided with a clamping block, the bottom plate is correspondingly provided with two installation plates, and the installation plate is provided with a clamping slot, so The card block can be matched with the card slot. Can be easily disassembled.
进一步的,所述外侧板上设置有减重孔。能够实现整车轻量化。Further, the outer plate is provided with a weight reduction hole. It can realize the lightweight of the whole vehicle.
本实用新型还提供了一种电车底盘,包括上述的底盘用安装支架和车架,所述底板均安装在所述车架内侧。The utility model also provides a trolley chassis, which includes the above-mentioned mounting bracket for the chassis and a vehicle frame, and the bottom plate is installed on the inner side of the vehicle frame.
进一步的,还包括高低压总控制器、电动转向泵、电动空压机和热管理模块,所述高低压总控制器、所述电动转向泵、所述电动空压机和所述热管理模块集成在组合支架一上,所述组合支架一与位于驾驶室下方的所述底盘用安装支架连接;还包括驻车制动和辅助用气系统、驱动桥控制器,所述驻车制动、所述辅助用气系统和所述驱动桥控制器集成在组合支架二上,所述组合支架二与布置在所述车架中部的所述底盘用安装支架连接。通过组合支架一、二布置紧凑,集成化、模块化设计简化可以装配工序、提高产品合格率,降低整车成本;并且能够翻转驾驶室即可实现对对应部件的检修,增加了维修便利性和防水性。Further, it also includes a high and low voltage master controller, an electric steering pump, an electric air compressor and a thermal management module, the high and low voltage master controller, the electric steering pump, the electric air compressor and the thermal management module Integrated on the first combination bracket, the first combination bracket is connected with the chassis mounting bracket located under the cab; it also includes a parking brake and an auxiliary air system, a drive axle controller, the parking brake, The auxiliary air system and the drive axle controller are integrated on a second combination bracket, and the second combination bracket is connected with the chassis mounting bracket arranged in the middle of the frame. Through the compact arrangement of the first and second combined brackets, the integrated and modular design simplifies the assembly process, improves the product qualification rate, and reduces the cost of the whole vehicle; and the cab can be turned over to realize the maintenance of the corresponding parts, which increases the maintenance convenience and Waterproof.
进一步的,还包括电池组,所述电池组固定在所述车架下方。能够降低底盘重心,使其更加稳定,不易倾覆,增加安全性。Further, a battery pack is also included, and the battery pack is fixed under the frame. It can lower the center of gravity of the chassis, making it more stable, less prone to overturning, and increasing safety.
进一步的,还包括执行电机和副车架,所述副车架安装在所述车架的上部,所述执行电机安装在所述副车架上或所述组合支架一上。能够使执行电机油液管路保持高效、避免折弯。Further, it also includes an actuator motor and a sub-frame, the sub-frame is mounted on the upper part of the vehicle frame, and the actuator motor is mounted on the sub-frame or the first combination bracket. It can keep the oil pipeline of the actuator motor efficient and avoid bending.
从以上技术方案可以看出,本实用新型具有以下优点:As can be seen from the above technical solutions, the utility model has the following advantages:
本方案提供了一种底盘用安装支架和电动车底盘,通过底盘用安装支架能够减小安装支架随车架扭转地变形量,且有效减少车架通过安装支架传递给各部件的冲击载荷;通过缓冲块一、二设置有加强板、缓冲层一、二使其具有一定的强度和较好的缓冲作用;通过组合支架一、二提高集成化,降低整车成本且方便检修;通过将电池组安装在车架下方能够提高底盘稳定性;通过将执行电机安装在副车架上或组合支架一上能够使执行电机油液管路保持高效、避免折弯。This solution provides a chassis mounting bracket and an electric vehicle chassis. The chassis mounting bracket can reduce the torsional deformation of the mounting bracket with the frame, and effectively reduce the impact load transmitted by the frame to each component through the mounting bracket;
附图说明Description of drawings
为了更清楚地说明本实用新型的技术方案,下面将对描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to illustrate the technical solutions of the present invention more clearly, the following will briefly introduce the accompanying drawings used in the description. Obviously, the accompanying drawings in the following description are only some embodiments of the present invention, which are very important in the art. For those of ordinary skill, other drawings can also be obtained from these drawings without any creative effort.
图1为本实用新型具体实施方式中的底盘用安装支架结构示意图。FIG. 1 is a schematic structural diagram of a mounting bracket for a chassis in a specific embodiment of the present invention.
图2为本实用新型具体实施方式中的连接件的结构示意图。FIG. 2 is a schematic structural diagram of a connector in a specific embodiment of the present invention.
图3为本实用新型具体实施方式中的电动车底盘的结构示意图。3 is a schematic structural diagram of an electric vehicle chassis in a specific embodiment of the present invention.
图中,1、底板,2、连接件,3、缓冲块二,31、缓冲层二,32、加强板,33、缓冲层一,34、卡块,4、安装孔,5、连接孔,6、减重孔,7、连接板,8、安装板,9、卡槽,10、安装夹,11、底盘用安装支架,12、组合支架一,13、组合支架二,14、电池组,15、内侧板,16、外侧板,18、车架。In the figure, 1, bottom plate, 2, connector, 3,
具体实施方式Detailed ways
为使得本实用新型的目的、特征、优点能够更加的明显和易懂,下面将结合本具体实施例中的附图,对本实用新型中的技术方案进行清楚、完整地描述,显然,下面所描述的实施例仅仅是本实用新型一部分实施例,而非全部的实施例。基于本专利中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本专利保护的范围。In order to make the purpose, features and advantages of the present utility model more obvious and understandable, the technical solutions in the present utility model will be described clearly and completely below in conjunction with the accompanying drawings in the specific embodiments. Obviously, the following description The embodiments described above are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments in this patent, all other embodiments obtained by persons of ordinary skill in the art without creative efforts shall fall within the scope of protection of this patent.
如图1和图2所示,本具体实施方式提供了一种底盘用安装支架,包括底板1、连接件2、缓冲块一、缓冲块二3和安装夹10;底板1上设置有安装孔4用于与车架18连接,底板1上垂直设置有缓冲块一,缓冲块一与连接件2连接,连接件2为n字型结构,连接件2包括外侧板16,外侧板16为三角形结构,外侧板16上设置有减重孔6,外侧板16的左右两侧设置有缓冲块二3,外侧板16上部垂直设置有连接板7,连接板7上设置有连接孔5用于安装底板1上的各部件,连接板7下部垂直设置内侧板15,内侧板15与缓冲块一连接;缓冲块一与缓冲块二3结构相同,均包括缓冲层一33,缓冲层一33上设置有加强板32,加强板32为45#钢,加强板32上设置有缓冲层二31,缓冲层一33和缓冲层二31均采用高弹性的橡胶材料,缓冲块一的缓冲层一与底板1、缓冲块一的缓冲层二与内侧板15均采用多异氰酸脂法工艺硫化粘接,粘接强度高,缓冲块二3的缓冲层二31均与外侧板16抵接能够更好的实现缓冲减振效果;缓冲块二3远离连接件2的一端为安装端即缓冲层一33的端部,安装端两侧边缘设置有卡块34,底板1对应位置设置有两个安装板8,安装板8上设置有卡槽9,卡槽9呈C字形,卡块34能够插入卡槽9内使得缓冲块二与底板1可拆卸地连接;当缓冲块一3、二的卡块34插入卡槽9之后,将安装夹10沿安装板8滑入,将卡块34与安装板8固定。As shown in FIG. 1 and FIG. 2 , this specific embodiment provides a mounting bracket for a chassis, including a bottom plate 1 , a
如图3 所示,本具体实施方式还提供了一种电动车底盘,包括多个上述的底盘用安装支架11、车架18、二桥和电驱桥,还包括高低压总控制器、电动转向泵、电动空压机、热管理模块、驻车制动、辅助用气系统和驱动桥控制器;底板1均安装在车架18内侧,高低压总控制器、电动转向泵、电动空压机和热管理模块集成在组合支架一12上,组合支架一12与位于驾驶室下方的底盘用安装支架11连接;驻车制动、辅助用气系统和驱动桥控制器集成在组合支架二13上,组合支架二13与布置在车架18中部的底盘用安装支架11连接;还包括电池组14,电池组14放置于二桥和电驱桥中间并通过换电机构固定在车架18下方;还包括执行电机和副车架,副车架安装在车架18的上部,执行电机安装在副车架上或组合支架一12上;组合支架一12和组合支架二13均为焊接支架。As shown in FIG. 3 , this specific embodiment also provides an electric vehicle chassis, which includes a plurality of the above-mentioned
从以上具体实施方式中可以看出本实用新型具有以下有益效果:It can be seen from the above specific embodiment that the present utility model has the following beneficial effects:
1、通过底盘用安装支架能够减小安装支架随车架扭转地变形量,且有效减少车架通过安装支架传递给各部件的冲击载荷;1. The mounting bracket for the chassis can reduce the torsional deformation of the mounting bracket with the frame, and effectively reduce the impact load transmitted by the frame to each component through the mounting bracket;
2、通过将外侧板16设置成三角形结构,能够增大与缓冲块二3的接触面积,增强底盘用安装支架11的缓冲作用;2. By setting the
3、通过缓冲块一3缓冲块二3设置有加强板32、缓冲层一33、缓冲层二31使其具有一定的强度和较好的缓冲作用;3. Through the buffer block 1 3, the
4、通过组合支架一12、组合支架二13提高集成化,降低整车成本且方便检修,底盘布置更加紧凑,增加了安装便利性与维修便利性;4. The integration is improved by the
5、通过将电池组14安装在车架下方能够提高底盘稳定性;5. The stability of the chassis can be improved by installing the battery pack 14 under the frame;
6、通过将执行电机安装在副车架上或组合支架一12上能够使执行电机油液管路保持高效、避免折弯。6. By installing the executive motor on the sub-frame or on the combined
本实用新型的说明书和权利要求书及上述附图中的术语“上”、“下”、“外侧”、“内侧”等(如果存在)是用于区别位置上的相对关系,而不必给予定性。应该理解这样使用的数据在适当情况下可以互换,以便这里描述的本实用新型的实施例能够以除了在这里图示或描述的那些以外的顺序实施。此外,术语“包括”和“具有”以及他们的任何变形,意图在于覆盖不排他的包含。The terms "upper", "lower", "outside", "inside", etc. (if any) in the description and claims of the present utility model and the above drawings are used to distinguish the relative relationship in position, and do not necessarily give qualitative . It is to be understood that the data so used may be interchanged under appropriate circumstances so that the embodiments of the invention described herein can be practiced in sequences other than those illustrated or described herein. Furthermore, the terms "comprising" and "having", and any variations thereof, are intended to cover non-exclusive inclusion.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本实用新型。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本实用新型的精神或范围的情况下,在其它实施例中实现。因此,本实用新型将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables those skilled in the art to implement or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
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