CN216827549U - Semi-automatic cleaning device of oiling standard component for GIS assembly - Google Patents
Semi-automatic cleaning device of oiling standard component for GIS assembly Download PDFInfo
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- CN216827549U CN216827549U CN202220539744.0U CN202220539744U CN216827549U CN 216827549 U CN216827549 U CN 216827549U CN 202220539744 U CN202220539744 U CN 202220539744U CN 216827549 U CN216827549 U CN 216827549U
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Abstract
The utility model belongs to the technical field of cleaning equipment, and relates to a semi-automatic cleaning device of an oiling standard component for GIS assembly, which comprises a frame, wherein the frame is provided with a control box, a motor, a cleaning drum, a rotating cage, a waste liquid collecting box and a material receiving tray; the control box is connected with the motor; the cleaning barrel is obliquely arranged, the rotating cage is arranged in the cleaning barrel and comprises a cage body and a main shaft, one end of the main shaft is arranged in the cage body, and the other end of the main shaft is connected with an output shaft of the motor; one end of the main shaft, which is positioned on the cage body, is provided with a helical blade; the cleaning cylinder is filled with cleaning fluid, the bottom of the cleaning cylinder is provided with a fluid outlet, and the waste fluid collecting box is arranged below the fluid outlet; the cleaning part is arranged in the cage body, grid holes are formed in the cage body, and the material receiving tray is arranged below an outlet above the cage body. The semi-automatic cleaning device is used for cleaning, the equipment cost is low, workers are easy to operate, the personnel investment is low, the operation efficiency is high, the load of the workers is reduced, and the product quality is guaranteed.
Description
Technical Field
The utility model belongs to the technical field of cleaning equipment, concretely relates to GIS assembly is with semi-automatic cleaning device of scribbling oily standard component.
Background
A large number of standard parts are used in GIS products in a fastening connection mode, and the fact that the standard parts are used for achieving fastening of the abutting surfaces is one of important means for guaranteeing product quality. GIS products all relate to and rely on the standard component to realize the fastening demand from 72.5kV to 1100kV, and in the built-in part of each voltage level product, in order to satisfy inside cleanliness factor and qualitative performance test demand, all need to assemble the deoiling before and wash built-in standard component.
The washing of present standard part mainly relies on the manual work to accomplish the washing operation process, and the operator hand tool pocket dress standard part washes repeatedly in the degreaser, and many people cooperate the back (generally need three people operation, two people's collaborative work, alone safety protection supervise) to collect the nut, and in the cleaning process, open environment operation, the washing liquid volatilizees great, and the operator need endure degreaser pungent smell, and intensity of labour is very big, takes trouble when retrieving the degreaser and labouriously. Manual cleaning is carried out in an open space by manpower, the efficiency is low, workers are dangerous to operate and heavy in load, the daily requirement of an assembly workshop is large, and the workshop production is greatly influenced.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide a GIS assembly is with semi-automatic cleaning device of scribbling oily standard component has solved the problem of artifical cleaning efficiency low, loading.
The utility model discloses a realize through following technical scheme:
a semi-automatic cleaning device for an oil coating standard component for GIS assembly comprises a rack, wherein a control box, a motor, a cleaning barrel, a rotating cage, a waste liquid collecting box and a material receiving tray are arranged on the rack; the control box is connected with the motor;
the cleaning barrel is obliquely arranged, the rotating cage is arranged in the cleaning barrel and comprises a cage body and a main shaft, one end of the main shaft is arranged in the cage body, and the other end of the main shaft is connected with an output shaft of the motor; one end of the main shaft, which is positioned on the cage body, is provided with a helical blade;
the cleaning cylinder is filled with cleaning fluid, the bottom of the cleaning cylinder is provided with a fluid outlet, and the waste fluid collecting box is arranged below the fluid outlet;
the cleaning part is arranged in the cage body, grid holes are formed in the cage body, and the material receiving tray is arranged below the cage body.
Further, the cage body is inclined by 35 degrees.
Furthermore, an outlet is formed in the upper portion of the cage body, a discharging guide plate is arranged between the outlet and the waste liquid collecting box, the discharging guide plate is arranged in a downward inclined mode, and the outlet of the discharging guide plate is opposite to the material receiving tray.
Further, a liquid discharge tap is connected to the liquid discharge port, and the liquid discharge direction of the liquid discharge tap is opposite to the feed port of the waste liquid collecting box.
Furthermore, a liquid inlet is arranged on the cleaning cylinder.
Further, the bottom of the frame is provided with a roller.
Furthermore, the frame is formed by connecting a plurality of connecting rods.
Furthermore, a cover door for placing a piece to be cleaned is arranged on the side surface of the cage body.
Furthermore, a protective cover is arranged at the top of the cleaning cylinder, and an opening for placing the rotating cage is formed in the protective cover.
Compared with the prior art, the utility model discloses following profitable technological effect has:
the utility model discloses a GIS assembly is with semi-automatic cleaning device who scribbles oily standard component, including the frame, wash bowl, rotary cage, driving motor, control box, connect material tray, waste liquid recovery case etc. to make up and arrange in the frame. The cleaning barrel is obliquely arranged, the rotating cage is arranged in the cleaning barrel, one end of a main shaft of the rotating cage is connected with the motor, the rotating cage and the main shaft are fixedly integrated, and the motor is connected with the control box. When cleaning, the worker pours the standard part to be cleaned into the rotating cage, the main shaft of the rotating cage is provided with helical blades, and the lower part of the rotating cage is distributed in the cleaning barrel filled with the cleaning agent. After the starting device, the motor drives the main shaft and the rotating cage to rotate around the shaft clockwise, the rotating cage pocket standard part is repeatedly and rotationally cleaned by a cleaning agent in the container, and at the moment, the standard part cannot overflow due to the limitation of the main shaft clockwise blades. Control box control motor clockwise, anticlockwise rotation, after the clockwise rotation number of turns meets the demands, automatic reverse anticlockwise rotation, helical blade in the rotatory cage drives abluent standard component and takes out from rotatory cage discharge gate is automatic, drops to connecing the material tray to collect, accomplishes the self-cleaning operation. The auxiliary automatic tool equipment is used for cleaning, the equipment cost is low, workers are easy to operate, the personnel investment is low, the operation efficiency is high, the load of the workers is reduced, and the product quality is guaranteed. The utility model discloses a semi-automatic cleaning device, simple structure, the material resources of using manpower sparingly have changed in the past the operator under the operational environment of degreaser pungent smell, and handheld instrument pocket dress standard component washes repeatedly in the degreaser, and numerous and diverse situation that the screw was collected after many people's cooperation reduces intensity of labour, has liberated the labour, has improved labor efficiency.
Further, the cage body is inclined by 35 degrees, so that the part to be cleaned can slide down to the bottom of the cage body due to self weight, and the cleaned standard part can be taken out by the helical blade.
Further, be equipped with ejection of compact deflector between the top export of the cage body and the waste liquid collecting box, ejection of compact deflector downward sloping sets up, and the ejection of compact deflector plays the cushioning effect, can let the standard component slowly glide fall into to connecing the material tray in, avoids the damage of standard component.
Drawings
Fig. 1 is a schematic structural view of a semi-automatic cleaning device for an oiling standard component for assembling a GIS of the present invention;
FIG. 2 is a schematic diagram of a specific structure of the cleaning cylinder;
fig. 3 is a schematic structural view of the receiving tray.
1 is a frame, 2 is a cleaning barrel, 3 is a liquid inlet, 4 is a rotating cage, 5 is a coupler, 6 is a motor, 7 is a control box, 8 is a discharging guide plate, 9 is a material receiving tray, 10 is a liquid discharge tap, and 11 is a waste liquid collecting box;
41 is a cage body, 42 is a helical blade, and 43 is a main shaft;
Detailed Description
As shown in fig. 1-2, the utility model discloses a semi-automatic cleaning device of an oiling standard component for GIS assembly, which comprises a frame 1, wherein the frame 1 is provided with a control box 7, a motor 6, a cleaning drum 2, a rotating cage 4, a waste liquid collecting box 11 and a material receiving tray 9; the cleaning cylinder 2 is obliquely arranged, the rotating cage 4 is arranged in the cleaning cylinder 2, the rotating cage 4 comprises a cage body 41 and a main shaft 43, one end of the main shaft 43 is arranged in the cage body 41, and the other end of the main shaft is connected with an output shaft of the motor 6; one end of the main shaft 43, which is positioned on the cage body 41, is provided with a helical blade 42; the control box 7 is connected with the motor 6; the cleaning cylinder 2 is filled with cleaning fluid, the bottom of the cleaning cylinder 2 is provided with a fluid outlet, and the waste fluid collecting box 11 is arranged below the fluid outlet; the piece to be cleaned is arranged in a cage body 41, grid holes are formed in the cage body 41, and the material receiving tray 9 is arranged below an upper outlet of the cage body 41.
More preferably, the cage 41 is disposed at an angle of 35 °. Under the angle, the part to be cleaned can slide down at the bottom of the cage body 41 due to the self weight, and the cleaned standard part can be taken out by the helical blade 42.
More preferably, a discharge guide plate 8 is arranged between the upper outlet of the cage body 41 and the waste liquid collecting tank 11, the discharge guide plate 8 is arranged in a downward inclined manner, and the outlet of the discharge guide plate 8 is opposite to the receiving tray 9. The discharging guide plate 8 plays a role in buffering, so that the standard part can slowly slide down to fall into the material receiving tray 9, and the standard part is prevented from being damaged.
Preferably, a liquid inlet 3 is arranged on the cleaning cylinder 2.
Preferably, the frame 1 is formed by connecting a plurality of connecting rods, so that the weight is light and the material is saved. Of course, a plate material may be used.
Specifically, the side of the cage body 41 is provided with a cover door for placing a member to be cleaned.
Specifically, the top of the cleaning barrel 2 is provided with a protective cover, the protective cover is provided with an opening matched with the diameter of the rotating cage 4 device, the rotating cage 4 device can rotate around a shaft in the cleaning barrel 2 in the positive direction and the negative direction through the opening, the bottommost part of the rotating cage is provided with a liquid discharge tap 10, and the liquid outlet direction of the liquid discharge tap 10 is over against the feed inlet of the waste liquid collecting box 11.
Specifically, the main shaft 43 of the rotating cage 4 is provided with a clockwise helical blade 42, and the lower part of the rotating cage 4 is distributed and arranged in the cleaning barrel 2 filled with cleaning agent. The cleaning operation of the standard component is realized by clockwise rotation, the time relay in the control box 7 controls the motor 6 to realize the rotation of the main shaft 43, the reverse rotation is carried out after the rotation for 40s, the reverse anticlockwise rotation is realized, the standard component is taken out by means of the helical blade 42, the automatic discharging of the standard component is realized, and the whole process is automatically completed.
The integral frame is constructed by plastic-coated metal pipes, two universal wheels and two fixed wheels are installed at the bottom of the integral frame, so that the transfer in a field is facilitated, and the cleaning drum 2, the rotating cage 4, the driving motor 6, the control box 7, the material receiving tray 9, the waste liquid recovery box and the like are combined and arranged in the integral frame. The forward and reverse rotation actions of the rotating cage 4 are controlled by a 24V direct current motor 6, and the direct current motor 6 is arranged on the extension axis of a main shaft 43 of the rotating cage 4 and is controlled by an electrical system to realize functions.
The control box 7 has two control modes of electrical automation and manual operation, has a quick switching function on a control operator panel, can automatically complete all actions except feeding/taking materials in succession in the automatic mode, and can complete the decomposition actions of all links in the manual mode, so that operators can conveniently select and operate. All electrical modules are mounted within the cabinet of the equipment frame.
Connect material tray 9 to arrange under the discharge gate of rotating cage 4, accept the direction and the collection of ejection of compact standard component, as shown in fig. 3, connect material tray 9 side fixed connection sleeve 44, outside sleeve 44 cover was located side frame 1 stand, have around stand rotation function, realize opening and packing up of tray, can accept ejection of compact standard component when opening, can "hide" when packing up and place, practice thrift the space.
Specifically, a circular ring is fixed at the bottom of the sleeve 44, a flange is also fixed on the stand column of the rack 1, the circular ring and the flange are fixed through a positioning pin 45, and when the rotation of the tray needs to be realized, the positioning pin 45 is loosened, and the receiving tray 9 is rotated to the outer side.
During cleaning, firstly, the equipment is determined to be in a ventilating environment before the equipment, the cleaning liquid in the cleaning barrel 2 is sufficient in capacity, the cover door on the side surface of the rotating cage 4 is opened, a standard part to be cleaned is poured into the rotating cage 4, and the material receiving tray 9 is opened to be in a material receiving state. The panel switch of the electrical control box 7 is adjusted to an automatic gear, a green starting button in a panel of the electrical control box 7 is started, an electrical system such as a power supply and a time relay in the electrical control box 7 controls the 24V direct current motor 6, the spindle 43 driving the rotating cage 4 starts to rotate clockwise around the spindle 43 through the coupler 5, and a standard part to be washed in the rotating cage 4 is soaked in a cleaning solution in the cleaning barrel 2 and is continuously cleaned by rotation. After the time relay in the control box 7 controls 40s, the system rotates anticlockwise around the main shaft 43, the cleaned standard parts are reversely carried out by the helical blades 42 of the main shaft 43 in the rotating cage, sequentially fall into the discharging guide plate 8, sequentially fall into the receiving tray 9 along the surface of the discharging guide plate 8, and the automatic shutdown is carried out after the time relay controls the reverse rotation for 40s when the main shaft 43 rotates anticlockwise.
Before the equipment is started: firstly, checking the positions of a cleaning solution and a material receiving supporting plate to determine whether the cleaning solution is sufficient and the material receiving supporting plate is in a material receiving position; secondly, after a standard part to be washed is put in, the closing of a feeding side door of the rotating cage 4 is ensured to be firm; thirdly, checking whether the whole frame is loosened and whether the power line is reliable or not, and if so, stopping and checking in time; and fourthly, determining that the frame wheels are in a locking state, and ensuring the stability of the whole equipment during operation.
Claims (9)
1. A semi-automatic cleaning device for an oil coating standard component for GIS assembly is characterized by comprising a rack (1), wherein a control box (7), a motor (6), a cleaning cylinder (2), a rotating cage (4), a waste liquid collecting box (11) and a material receiving tray (9) are arranged on the rack (1); the control box (7) is connected with the motor (6);
the cleaning barrel (2) is obliquely arranged, the rotating cage (4) is arranged in the cleaning barrel (2), the rotating cage (4) comprises a cage body (41) and a main shaft (43), one end of the main shaft (43) is arranged in the cage body (41), and the other end of the main shaft is connected with an output shaft of the motor (6); one end of the main shaft (43) positioned on the cage body (41) is provided with a helical blade (42);
cleaning fluid is contained in the cleaning cylinder (2), a fluid outlet is formed in the bottom of the cleaning cylinder (2), and the waste fluid collecting box (11) is arranged below the fluid outlet;
the piece to be cleaned is arranged in a cage body (41), grid holes are formed in the cage body (41), and the material receiving tray (9) is arranged below the cage body (41).
2. Semi-automatic cleaning device for GIS assembly oiling standards according to claim 1 characterized by the fact that the cage (41) is inclined by 35 °.
3. Semi-automatic cleaning device for oiling standard for GIS assembly according to claim 1, characterized by that, above the cage (41) there is an outlet, between the outlet and the waste collection tank (11) there is a discharge guide plate (8), the discharge guide plate (8) is set downwards, the outlet of the discharge guide plate (8) is opposite to the receiving tray (9).
4. The semi-automatic cleaning device for the oiling standard part for GIS assembling according to claim 1, characterized in that the liquid discharge port is connected with a liquid discharge tap (10), and the liquid discharge direction of the liquid discharge tap (10) is opposite to the feed port of the waste liquid collecting box (11).
5. The semi-automatic cleaning device for the oiling standard part for GIS assembly according to claim 1 is characterized in that the cleaning cylinder (2) is provided with a liquid inlet (3).
6. The semi-automatic cleaning device for the oiling standard part for GIS assembly according to claim 1 is characterized in that rollers are arranged at the bottom of the frame (1).
7. The semi-automatic cleaning device for the oiling standard part for GIS assembly according to claim 1 is characterized in that the frame (1) is formed by connecting a plurality of connecting rods.
8. The semi-automatic cleaning device for the oiling standard part for GIS assembly according to claim 1, wherein the side of the body is provided with a cover door for placing the part to be cleaned.
9. Semi-automatic cleaning device for GIS assembly oiling standards according to claim 1 characterized by the fact that the top of the cleaning cylinder (2) is equipped with a protection cover with openings for the insertion of the rotating cage (4).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220539744.0U CN216827549U (en) | 2022-03-10 | 2022-03-10 | Semi-automatic cleaning device of oiling standard component for GIS assembly |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220539744.0U CN216827549U (en) | 2022-03-10 | 2022-03-10 | Semi-automatic cleaning device of oiling standard component for GIS assembly |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216827549U true CN216827549U (en) | 2022-06-28 |
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ID=82095014
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220539744.0U Active CN216827549U (en) | 2022-03-10 | 2022-03-10 | Semi-automatic cleaning device of oiling standard component for GIS assembly |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216827549U (en) |
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2022
- 2022-03-10 CN CN202220539744.0U patent/CN216827549U/en active Active
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