CN216782731U

CN216782731U - Horizontal garbage compressor with crushing function

Info

Publication number: CN216782731U
Application number: CN202123172947.5U
Authority: CN
Inventors: 赵宇裕
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-12-16
Filing date: 2021-12-16
Publication date: 2022-06-21
Anticipated expiration: 2031-12-16

Abstract

The utility model discloses a horizontal garbage compressor with a crushing function, which comprises a machine body with a through-long hollow semi-closed cavity, wherein a compression system, a receiving system, a crushing system, a garbage compression area and a box body butt joint system are sequentially arranged on the machine body; in the compression system, one end of the hydraulic device is fixedly connected with the tail part of the machine body, and the other end of the hydraulic device is fixedly connected with the compression head; in the crushing system, the lifting device is arranged at the top of the machine body and used for driving the fixing device to lift, and the crushing device is fixedly arranged on the fixing device; the compression and crushing functions of the utility model can be realized independently, and corresponding function settings can be selected according to the field conditions; the crushing quality is fully ensured, and larger compression density can be realized during compression; when the garbage crusher is crushed or compressed, the crushing cavity can form a closed space, and the garbage can not overflow or scatter.

Description

Horizontal garbage compressor with crushing function

Technical Field

The utility model relates to the technical field of garbage compression and transportation, in particular to a horizontal garbage compressor with a crushing function.

Background

The existing horizontal compression process is widely applied to a household garbage compression and transfer system, the compression process mainly aims at mixed household garbage, and the density of the compressed mixed household garbage can reach 0.6-0.7 kg/m 3.

At present, the classification of domestic garbage is greatly promoted all over the country, the classification condition of the domestic garbage is obvious, and the purity of all kinds of garbage is beyond expectation. Meanwhile, in a horizontal type compression transfer station which occupies an important position in a household garbage compression transfer system, due to effective sorting of kitchen garbage (wet garbage), the density of other garbage (dry garbage) subjected to horizontal type compression cannot reach the mixed garbage compaction density, the loading capacity of a single transfer box body approximately occupies 2/3 of the original loading capacity, the transfer times of other garbage (dry garbage) are greatly increased, and the transfer efficiency is reduced.

The person skilled in the art aims to solve the above technical drawbacks.

SUMMERY OF THE UTILITY MODEL

In view of the above-mentioned drawbacks of the prior art, a technical object of the present invention is to solve the problems mentioned in the above-mentioned background art.

In order to achieve the technical purpose, the utility model provides a horizontal garbage compressor with a crushing function, which comprises a machine body with a through-long hollow semi-closed cavity, wherein a compression system, a receiving system, a crushing system, a garbage compression area and a box body butt joint system are sequentially arranged on the machine body;

the compression system is arranged at the tail part of the machine body and consists of a compression head, a hydraulic device and an integral supporting device, one end of the hydraulic device is fixedly connected with the tail part of the machine body, the other end of the hydraulic device is fixedly connected with the compression head, and the integral supporting device for supporting and fixing the hydraulic device and the compression head is fixedly connected to the bottom of the machine body;

the receiving system is close to the compression system and consists of a receiving port and a receiving cavity, the receiving port is an opening at the top of the machine body, and the receiving cavity is a part of the hollow cavity of the machine body below the receiving port;

the crushing system is arranged close to the receiving system and consists of a crushing device, a fixing device, a lifting device, a sealing device and a crushing cavity, wherein the lifting device is arranged at the top of the machine body and used for driving the fixing device to lift, the crushing device is fixedly arranged on the fixing device, the crushing cavity is a part of the hollow cavity, into which the crushing device can be lowered, of the machine body, and the sealing device is arranged at the top of the machine body and positioned outside the crushing device;

the box body butt joint system is arranged at the head of the machine body and consists of a gate device and two box body locking devices, the gate device is fixedly arranged at the top of the machine body, and the two box body locking devices are respectively and fixedly arranged at two sides of the machine body;

preferably, the hydraulic device comprises at least two hydraulic cylinders with different cylinder diameters.

Preferably, the top of the integral supporting device is connected with the compression head in a sliding mode through a movable sliding rail matched with the telescopic part of the hydraulic device.

Preferably, the crushing device comprises a driving device and a crushing shaft arranged on the driving device, and a cutter is arranged on the crushing shaft.

Preferably, the number of the crushing shafts is at least two.

Preferably, the fixing device is fixed through a middle column and is in sliding connection with sliding devices embedded in two sides of the machine body, and a cutter is arranged on the middle column.

Preferably, the top and the bottom of the fixing device are respectively provided with a sealing plate, and the lower part of the sealing plate at the bottom is provided with a plurality of cutters gradually reduced from top to bottom in size.

Preferably, the lifting device is provided with a limiting device at the highest point and the lowest point respectively.

Preferably, when a pre-compression casing process is used, the waste compression region is a pre-compression chamber, and the pre-compression chamber is a part of the hollow cavity of the body between the crushing system and the bin docking system.

The utility model has the beneficial effects that:

due to the structural design, the compression and crushing functions can be realized independently, and corresponding function settings can be selected according to field conditions.

The compression function can be realized in two modes through two hydraulic cylinders with different cylinder diameters: one mode is a feeding mode, namely the compression head has small thrust, short propulsion stroke and high propulsion speed; the other mode is a compression mode, namely the compression head has large thrust, long thrust stroke and low thrust speed.

The crushing function is realized in broken chamber enclosure space under compression system's pay-off mode and broken system combined action, fully guarantees crushing quality, can realize bigger compression density when compressing.

The top and the bottom of the fixing device of the crushing system are provided with sealing plates, and the lifting device of the crushing system is also provided with a limiting device at the high point and the low point of the lifting device, so that the crushing cavity can form a closed space no matter when the crushing or the compression is carried out, and the garbage can not overflow or scatter. In addition, the lower part of the bottom sealing plate is provided with a plurality of cutters, the size of which is gradually reduced from top to bottom, so that the crushing shaft can be conveniently descended when the crushing cavity is filled with garbage.

Drawings

FIG. 1 is a schematic view of the overall structure of the present invention;

FIG. 2 is a schematic top plan view of the present invention;

FIG. 3 is a schematic view of a mid-level planar structure of the present invention;

FIG. 4 is a schematic view of the lower layer of the present invention;

fig. 5 is a schematic view of the crushing system of the present invention.

In the figure:

1, a compression system, 1-1 compression heads, 1-2 hydraulic devices and 1-3 integral supporting devices;

2, a receiving system, 2-1 a receiving port and 2-2 a receiving cavity;

3, a crushing system, 3-1 crushing devices, 3-2 fixing devices, 3-3 lifting devices, 3-4 sealing devices and 3-5 crushing cavities;

4 a precompression chamber;

5, a box body butt joint system, a 5-1 gate device and a 5-2 box body locking device;

6 fuselage.

Detailed Description

The conception, the specific structure and the technical effects of the present invention will be further described with reference to the accompanying drawings to fully understand the objects, the features and the effects of the present invention.

Example (b):

as shown in fig. 1-5, a horizontal garbage compressor with a crushing function comprises a machine body 6 with a through long hollow cavity and a semi-closed cavity, wherein a compression system 1, a receiving system 2, a crushing system 3, a garbage compression area and a box body butt joint system 5 are sequentially arranged on the machine body 6.

The compression system 1 is arranged at the tail of the machine body 6 and consists of a compression head 1-1, a hydraulic device 1-2 and an integral supporting device 1-3, one end of the hydraulic device 1-2 is fixedly connected with the tail of the machine body 6, the other end of the hydraulic device 1-2 is fixedly connected with the compression head 1-1, the integral supporting device 1-3 which fixedly supports the hydraulic device 1-2 and the compression head 1-1 is fixedly connected with the bottom of the machine body 6, and the top of the integral supporting device 1-3 is connected with the compression head 1-1 in a sliding mode through a movable sliding rail and is matched with a telescopic part of the hydraulic device 1-2 so as to meet the reciprocating motion of the compression head 1-1.

The receiving system 2 is close to the compression system 1, the receiving system 2 consists of a receiving port 2-1 and a receiving cavity 2-2, and the receiving port 2-1 is an opening at the top of the machine body 6, so that the receiving system can be conveniently connected with various material tanks to meet the discharging requirement; the receiving cavity 2-1 is a part of a hollow cavity of the machine body 6 below the receiving port 2-1 and is used as a passage for compressing and feeding garbage.

The crushing system 3 is closely adjacent to the receiving system 2, the crushing system 3 consists of a crushing device 3-1, a fixing device 3-2, a lifting device 3-3, a sealing device 3-4 and a crushing cavity 3-5, the lifting device 3-3 is arranged at the top of the machine body 6 and used for driving the fixing device 3-2 to lift, the crushing device 3-1 is fixedly arranged on the fixing device 3-2, the crushing cavity 3-5 is a part of a hollow cavity in which the crushing device 3-1 can be lowered into the machine body 6, the sealing device 3-4 is arranged at the top of the machine body 6 and located outside the crushing device 3-1, and the sealing device 3-4 is used for sealing the part of the crushing device 3-1 which is lifted out of the machine body 6.

In some embodiments, the trash compaction area may be eliminated when a direct compaction bin process is employed.

In other embodiments, such as when a pre-compression boxing process is used, the waste compression region is a pre-compression chamber 4, and the pre-compression chamber 4 is a part of a hollow cavity of the body 6 between the crushing system 3 and the bin docking system 5.

The box body butt joint system 5 is arranged at the head of the machine body 6, the box body butt joint system 5 consists of a gate device 5-1 and two box body locking devices 5-2, the gate device 5-1 is fixedly arranged at the top of the machine body 6, and the lifting of the gate device is used for separating garbage in the machine body 6, so that the separation and butt joint of a transfer box body and a compressor are facilitated; the two box body locking devices 5-2 are respectively and fixedly arranged on two sides of the machine body 6 and lock the transfer box body through the stretching action of the two box body locking devices.

Specifically, the hydraulic device 1-2 at least comprises two hydraulic cylinders with different cylinder diameters, and the assembly needs to be combined with the specific conditions of two modes; the thrust of the small-cylinder-diameter hydraulic device is smaller than the horizontal pressure-bearing limit of the crushing system 3, and the factors such as material receiving rate and crushing rate are comprehensively considered in stroke and speed; the thrust of the large-cylinder-diameter hydraulic device is smaller than the pressure-bearing limit of the machine body 6 and the transfer box body, and the stroke and the speed are comprehensively considered by the factors such as the length of the pre-compression cavity 4 and the transfer box body.

Specifically, the crushing device 3 comprises a driving device and at least two crushing shafts arranged on the driving device, and cutters are arranged on the crushing shafts; through reasonable configuration of the spacing between crushing shafts, the rotating direction, the rotating speed and the matched cutter, the effective crushing of garbage between multiple shafts can be realized.

Specifically, the fixing device 3-2 is fixed through a middle column and is in sliding connection with sliding devices embedded in two sides of the machine body 6, and a cutter is arranged on the middle column.

Specifically, the top and the bottom of the fixing device 3-2 are respectively provided with a sealing plate, and the lifting device 3-3 is provided with a limiting device at the high point and the low point of the lifting device; when the garbage is crushed or compressed, the crushing cavities 3-5 can form a closed space, and the garbage can not overflow or scatter. In addition, the lower part of the bottom sealing plate is provided with a plurality of cutters, the sizes of which are gradually reduced from top to bottom, so that the crushing shaft can be conveniently descended when the crushing cavities 3-5 are filled with garbage.

The working principle and the using process of the utility model are as follows:

the method comprises the following steps: crushing; the compression system 1 adopts a feeding mode firstly, the compression head 1-1 pushes the garbage in the receiving cavity 2-2 to the crushing cavity 3-5, and the garbage is crushed by the crushing device 3-1 and then pushed into the pre-compression cavity 4. Through the reciprocating propulsion of the compression head 1-1, the garbage is continuously crushed and then pushed into the pre-compression cavity 4.

Step two: compressing; after the garbage in the pre-compression cavity 4 is filled, the compression system 1 is switched to the compression mode after the pressure reaches the limit thrust of the feeding mode. When the crushing cavity is switched, the lifting device 3-3 of the crushing system lifts the crushing device 3-1 and the fixing device 3-2 of the crushing system, and the equipment in the crushing cavity is emptied. And then, the compression head 1-1 compresses the garbage in the pre-compression cavity 4 by higher thrust, after the pressure reaches the limit thrust of the compression mode, the gate device 5-1 is lifted, the compression head pushes the garbage in the pre-compression cavity by a large stroke, and the garbage is conveyed into the transfer box to complete the compression of the garbage.

The foregoing detailed description of the preferred embodiments of the utility model has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.

Claims

1. The utility model provides a horizontal trash compactor with shredding function, includes fuselage (6) that has full length cavity semi-closed, its characterized in that: the machine body (6) is sequentially provided with a compression system (1), a receiving system (2), a crushing system (3), a garbage compression area and a box body butt joint system (5);

the compression system (1) is arranged at the tail part of the machine body (6) and consists of a compression head (1-1), a hydraulic device (1-2) and an integral supporting device (1-3), one end of the hydraulic device (1-2) is fixedly connected with the tail part of the machine body (6), the other end of the hydraulic device (1-2) is fixedly connected with the compression head (1-1), and the integral supporting device (1-3) for supporting and fixing the hydraulic device (1-2) and the compression head (1-1) is fixedly connected to the bottom of the machine body (6);

the compression system (1) is closely adjacent to the receiving system (2), the receiving system (2) is composed of a receiving port (2-1) and a receiving cavity (2-2), the receiving port (2-1) is an opening at the top of the machine body (6), and the receiving cavity (2-2) is a part of the hollow cavity of the machine body (6) below the receiving port (2-1);

the crushing system (3) is arranged close to the receiving system (2), the crushing system (3) consists of a crushing device (3-1), a fixing device (3-2), a lifting device (3-3), a sealing device (3-4) and a crushing cavity (3-5), the lifting device (3-3) is arranged at the top of the machine body (6) and is used for driving the fixing device (3-2) to lift, the crushing device (3-1) is fixedly arranged on the fixing device (3-2), the crushing cavity (3-5) is a part of the hollow cavity which can be lowered into the machine body (6) by the crushing device (3-1), the closing device (3-4) is arranged on the top of the machine body (6) and is positioned outside the crushing device (3-1);

the box body butt joint system (5) is arranged at the head of the machine body (6), the box body butt joint system (5) is composed of a gate device (5-1) and two box body locking devices (5-2), the gate device (5-1) is fixedly arranged at the top of the machine body (6), and the two box body locking devices (5-2) are respectively and fixedly arranged at two sides of the machine body (6).

2. The horizontal trash compactor with shredding function of claim 1, characterized by: the hydraulic device (1-2) at least comprises two hydraulic cylinders with different cylinder diameters.

3. The horizontal trash compactor with shredding function of claim 1, characterized by: the top of the integral supporting device (1-3) is in sliding connection with the compression head (1-1) through a movable sliding rail which is matched with the telescopic part of the hydraulic device (1-2).

4. The horizontal trash compactor with shredding function of claim 1, characterized by: the crushing device (3-1) comprises a driving device and a crushing shaft arranged on the driving device, and a cutter is arranged on the crushing shaft.

5. The horizontal trash compactor with shredding function of claim 4, characterized by: the number of the crushing shafts is at least two.

6. The horizontal trash compactor with shredding function of claim 1, characterized by: the fixing device (3-2) is fixed through a middle column and is in sliding connection with sliding devices embedded in the two sides of the machine body (6), and a cutter is arranged on the middle column.

7. The horizontal trash compactor with crushing function of claim 1, characterized in that: the top and the bottom of the fixing device (3-2) are respectively provided with a sealing plate, and the bottom of the sealing plate is provided with a plurality of cutters with gradually reduced sizes from top to bottom.

8. The horizontal trash compactor with shredding function of claim 7, characterized by: the lifting device (3-3) is provided with a limiting device at the highest point and the lowest point respectively.

9. The horizontal trash compactor with shredding function of claim 1, characterized by: when a pre-compression boxing process is adopted, the garbage compression area is a pre-compression cavity (4), and the pre-compression cavity (4) is a part of a hollow cavity of the machine body (6) between the crushing system (3) and the box body butt joint system (5).