CN216764892U - Integral type fermentation cylinder - Google Patents

Integral type fermentation cylinder Download PDF

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Publication number
CN216764892U
CN216764892U CN202220104701.XU CN202220104701U CN216764892U CN 216764892 U CN216764892 U CN 216764892U CN 202220104701 U CN202220104701 U CN 202220104701U CN 216764892 U CN216764892 U CN 216764892U
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China
Prior art keywords
plate
fermentation
guide plate
sealing
tank
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CN202220104701.XU
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Chinese (zh)
Inventor
徐芹
潘玉文
贺欢
张璐
唐菲
仇鑫晨
吴晨奇
宋京城
于童童
韩宇鹏
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Suzhou Polytechnic Institute of Agriculture
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Suzhou Polytechnic Institute of Agriculture
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  • Processing Of Solid Wastes (AREA)
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Abstract

The utility model discloses an integrated fermentation tank which comprises a tank body, a crushing device, a material conveying component, a fermentation area, a material discharging component, a filter plate and an inclined plate, wherein the crushing device, the material conveying component, the fermentation area, the material discharging component, the filter plate and the inclined plate are arranged in the tank body, the filter plate and the inclined plate are arranged below the material discharging component, a feeding port is formed in the top of the tank body, the crushing device is arranged below the feeding port, the material conveying component is used for conveying crushed materials to the fermentation area, the material discharging component is used for placing the materials in the fermentation area onto the filter plate, the filter plate is used for carrying out solid-liquid separation on the fermented materials, the inclined plate is used for guiding liquid, and a solid taking port is formed in the tank body, corresponding to the upper portion of the filter plate. According to the integrated fermentation tank, the crushing device is used for crushing, then fermentation is carried out, solid-liquid separation is carried out after the fermentation is finished, the separated solid is taken out through the solid taking hole, and the liquid is guided by the inclined plate, so that the functions of crushing, fermentation, solid-liquid separation and the like of objects are realized.

Description

Integral type fermentation cylinder
Technical Field
The utility model belongs to the technical field of fermentation, and particularly relates to an integrated fermentation tank which is suitable for ferment fermentation.
Background
A fermenter means an apparatus for industrially performing microbial fermentation, and the main body thereof is generally a main cylinder made of stainless steel plate. The existing fermentation tank on the market basically only has single fermentation function, and the object is crushed and then placed in the fermentation tank for fermentation, and then poured out together for post-treatment after the fermentation is finished. However, in some special use occasions, an integrated fermentation tank which can crush, ferment and integrate the objects together through solid-liquid separation is needed, and meanwhile, the air tightness of the operation process and the fermentation process can be ensured, and the fermentation is prevented from being influenced.
Disclosure of Invention
In view of the above, in order to overcome the defects of the prior art, the present invention provides an improved fermentation tank, which can integrally implement the functions of crushing, fermenting, solid-liquid separating, etc. on an object.
In order to achieve the purpose, the utility model adopts the following technical scheme:
the utility model provides an integral type fermentation cylinder, is in including a jar body, setting internal reducing mechanism of jar, biography material subassembly, fermentation district, blowing subassembly, being located filter plate and the swash plate of blowing subassembly below, the dog-house has been seted up at the top of the jar body, the reducing mechanism sets up the below of dog-house, it is used for carrying the material after smashing extremely to pass the material subassembly the fermentation district, the blowing subassembly is used for putting the material in the fermentation district extremely on the filter plate, the filter plate is used for carrying out solid-liquid separation to the material after the fermentation, the swash plate is used for carrying out the water conservancy diversion to liquid, the jar body corresponds the solid material mouth of getting has been seted up to the top of filter plate.
According to some preferred embodiments of the present invention, the material conveying assembly includes a first guide plate and a second guide plate which are oppositely arranged, the horizontal height of the first guide plate is gradually reduced from a side close to the crushing device to a side close to the second guide plate, the second guide plate is inclined in a direction opposite to the first guide plate, the second guide plate is used for conveying the material from the first guide plate to the middle position of the fermentation area, and the rotating plate is used for conducting the fermentation area and a channel formed between the end of the second guide plate and the first guide plate for discharging. A discharging channel is formed between the second guide plate and the first guide plate, and the material from the first guide plate is conveyed to the middle position of the fermentation area; the rotating plate is rotatably arranged, so that the discharging channel is opened or closed.
According to some preferred implementation aspects of the utility model, the upper end of the rotating plate is rotatably connected with the first guide plate, and one side of the lower end of the rotating plate, which is close to the second guide plate, is provided with a receiving groove for receiving an end part of the second guide plate. In the non-discharging state, the end part of the second guide plate is accommodated in the accommodating groove.
According to some preferred embodiments of the present invention, a first magnetic sheet and a first sealing layer wrapping the first magnetic sheet are disposed in the accommodating groove, a second magnetic sheet and a second sealing layer wrapping the second magnetic sheet are disposed at an end of the second guide plate, and the first magnetic sheet and the second magnetic sheet are attracted to each other so that an end of the second guide plate is tightly attached to the rotating plate under the action of gravity. Make through the magnetic sheet and laminate mutually attracting between the tip of commentaries on classics board and second baffle for when not having material conveying, change the board and have the trend of laminating with second baffle tip under the effect of self gravity and magnetic force. Simultaneously through setting up the sealing layer for it is inseparabler to laminate between commentaries on classics board and the second baffle, has guaranteed the gas tightness of operation process and fermentation process. In some embodiments of the utility model, the magnetic design described above may be replaced or assisted by a resilient member.
According to some preferred implementation aspects of the utility model, the end part of the second guide plate is provided with a stop, and the rotating plate is provided with a hook part matched with the stop. In some embodiments, the connection between the second guide plate and the rotating plate may be made tighter by the cooperation of the stop and the hook.
According to some preferred implementation aspects of the utility model, the first guide plate and the second guide plate are provided with serrated blocking blocks, the blocking blocks are arranged in an arc shape, so that liquid can flow to two sides along the bottom of the serrated arc, larger solids are blocked on the blocking blocks, and the solids are removed by arranging a waste port on the tank body, so that the influence on fermentation is prevented.
According to some preferred implementation aspects of the utility model, the discharging assembly comprises a bottom plate arranged at the bottom of the fermentation area, a discharging plate rotatably arranged on the bottom plate, and a handle used for driving the discharging plate to rotate, wherein a discharging hole is formed in the bottom plate, and the discharging plate is arranged corresponding to the discharging hole. One end of the handle is arranged at the bottom of the bottom plate, the other end of the handle extends out of the tank body, and a port moved by the handle is formed in the tank body; the handle drives the material placing plate to rotate. When the drain plate was arranged in the below of drain hole, drain hole and the coincidence of drain plate promptly, the fermentation district is nonconducting with the space of below, can ferment, and when rotating the drain plate and the drain hole dislocation, the material in the fermentation district flows downwards through the drain hole and carries out the blowing, and the material falls into and carries out solid-liquid separation on the filter plate. The size of the discharging plate is larger than that of the discharging port.
According to some preferable implementation aspects of the utility model, a sealing block is arranged on the inner wall of the tank body corresponding to the end face of the material discharge plate, a sealing groove for accommodating the sealing block is arranged on the end face of the material discharge plate close to the inner wall of the tank body, and a sealing element is arranged between the sealing groove and the sealing block. The material discharging plate is arranged in a fan shape, one end of the circle center of the material discharging plate is rotatably connected to the bottom plate, the rotating axis of the material discharging plate coincides with the circle center of the material discharging plate and the circle center of the bottom plate, and the other end of the material discharging plate is connected with the sealing block. The sealing block can play a supporting role on one hand, and plays a sealing role together with the end face of the discharging plate on the other hand.
In some embodiments of the utility model, the lower surface of the bottom plate is further provided with a sealing strip corresponding to the discharging hole, and the sealing strip is matched with two sides of the fan-shaped discharging plate to realize sealing, so that the sealing performance during fermentation is further enhanced.
According to some preferred implementation aspects of the utility model, the two ends of the sealing block are provided with limiting blocks with increased sizes, so that the rotation of the discharging plate is limited.
According to some preferred embodiments of the present invention, the upper surface of the discharge plate is provided with a first serrated sealing surface, the lower surface of the bottom plate is provided with a second serrated sealing surface corresponding to the discharge plate, and the serrations of the serrated sealing surfaces extend in an arc shape, so that the first serrated sealing surface and the second serrated sealing surface can rotate relative to each other to seal.
According to some preferred implementation aspects of the utility model, the fermentation device comprises a temperature control assembly, wherein the temperature control assembly comprises a jacket arranged corresponding to the fermentation area, liquid with a set temperature is arranged in the jacket, a water inlet is arranged at the lower part of the fermentation area, and a water outlet is arranged at the upper part of the fermentation area. A stirring device is arranged in the fermentation area, and an oxygen control device and the like can be arranged in the fermentation area according to needs.
Compared with the prior art, the utility model has the advantages that: according to the integrated fermentation tank, materials fed from the feeding port are crushed through the crushing device, then the crushed materials are conveyed to the fermentation area through the material conveying assembly for fermentation, the fermented objects are placed on the filter plate through the material feeding assembly for solid-liquid separation, the separated solids are taken out through the solid material taking port, and liquid is guided through the inclined plate, so that the functions of crushing, fermentation, solid-liquid separation and the like of the objects are realized.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the drawings needed to be used in the description of the embodiments will be briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.
FIG. 1 is a schematic structural diagram of an integrated fermentation tank according to a preferred embodiment of the present invention;
FIG. 2 is an enlarged view of section I of FIG. 1;
FIG. 3 is an enlarged view of section II of FIG. 1;
FIG. 4 is a schematic structural view of a first guide plate in the fermenter according to the preferred embodiment of the present invention;
FIG. 5 is a schematic structural diagram of a bottom plate and a material discharge plate of a fermenter according to a preferred embodiment of the present invention;
in the attached figure, a fermentation tank-1, a tank body-2, a crushing device-3, a fermentation area-4, a filter plate-5, an inclined plate-6, a feeding port-7, a first guide plate-81, a second guide plate-82, a rotating plate-83, a first magnetic sheet-91, a first sealing layer-92, a second magnetic sheet-93, a second sealing layer-94, a bottom plate-10, a discharging plate-11, a handle-12, a discharging port-13, a sealing block-14, a sealing piece-15, a first sawtooth sealing surface-161, a second sawtooth sealing surface-162, a jacket-17, a water inlet-18, a water outlet-19 and a liquid discharging port-20.
Detailed Description
In order to make those skilled in the art better understand the technical solution of the present invention, the technical solution in the embodiment of the present invention will be clearly and completely described below with reference to the drawings in the embodiment of the present invention, and it is obvious that the described embodiment is only a part of the embodiment of the present invention, and not a whole embodiment. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-5, an integrated fermentation tank 1 in this embodiment includes a tank 2, a crushing device 3 disposed in the tank 2, a material conveying component, a fermentation area 4, a material discharging component, a filter plate 5 and an inclined plate 6 located below the material discharging component, a temperature control component for controlling the temperature of the fermentation area 4, and a stirring device disposed in the fermentation area 4, wherein a feed inlet 7 is disposed at the top of the tank 2, the crushing device 3 is disposed below the feed inlet 7, the material conveying component is used for conveying crushed materials to the fermentation area 4, the material discharging component is used for placing the materials in the fermentation area 4 onto the filter plate 5, the filter plate 5 is used for performing solid-liquid separation on the fermented materials, the inclined plate 6 is used for guiding the liquid, and a solid material taking port is disposed above the tank 2 corresponding to the filter plate 5. The temperature control assembly comprises a jacket 17 arranged corresponding to the fermentation area 4, liquid with a set temperature is arranged in the jacket 17, a water inlet 18 is positioned at the lower part of the fermentation area 4, and a water outlet 19 is positioned at the upper part of the fermentation area 4 and positioned at two opposite sides. Meanwhile, an oxygen control device and the like can be arranged in the fermentation zone 4 according to requirements.
The structure of the material conveying assembly and the material discharging assembly in the embodiment is described in detail as follows:
(1) material conveying assembly
The transfer assembly in this embodiment comprises a first guide plate 81 and a second guide plate 82 arranged opposite to each other and a rotating plate 83.
The horizontal height of the first guide plate 81 is gradually reduced from the side close to the crushing device 3 to the side close to the second guide plate 82, the inclination direction of the second guide plate 82 is opposite to that of the first guide plate 81, the second guide plate 82 is used for conveying the materials from the first guide plate 81 to the middle position of the fermentation area 4, and the rotating plate 83 is used for conducting a channel formed between the fermentation area 4 and the end part of the second guide plate 82 and the first guide plate 81 for discharging. A discharge channel is formed between the second guide plate 82 and the first guide plate 81, and the materials coming from the first guide plate 81 are conveyed to the middle position of the fermentation zone 4; the rotating plate 83 is rotatably disposed so that the discharging passage is opened or closed.
First baffle 81 and second baffle 82 are last to have the saw-toothed piece that blocks, and block the piece arc setting for liquid can flow to both sides along curved sawtooth bottom, and great solid blocks on blocking the piece, gets rid of solid waste through set up the waste gate on jar body 2, prevents that it from influencing the fermentation, as shown in fig. 1 and fig. 3. Simultaneously, the cockscomb structure blocks the piece and can play better mixed action, and makes the material fall into and can evenly distributed relatively in fermentation zone 4, can ferment better.
The upper end of the rotating plate 83 is rotatably connected with the first guide plate 81, and one side of the lower end of the rotating plate 83, which is close to the second guide plate 82, is provided with an accommodating groove for accommodating the end part of the second guide plate 82. In the non-discharge state, the end of the second guide 82 is accommodated in the accommodation groove.
As shown in fig. 2, a first magnetic sheet 91 and a first sealing layer 92 wrapping the first magnetic sheet 91 are arranged in the accommodating groove, a second magnetic sheet 93 and a second sealing layer 94 wrapping the second magnetic sheet 93 are arranged at the end of the second guide plate 82, the first magnetic sheet 91 and the second magnetic sheet 93 attract each other to enable the rotating plate 83 to be under the action of gravity, and the end of the second guide plate 82 is tightly attached to the rotating plate 83. Make mutual attraction between the tip of commentaries on classics board 83 and second baffle 82 laminate through the magnetic sheet for when not having material conveying, commentaries on classics board 83 has the trend of laminating with second baffle 82 tip under the effect of self gravity and magnetic force. Meanwhile, the sealing layer is arranged, so that the rotating plate 83 and the second guide plate 82 are attached more tightly, and the air tightness in the operation process and the fermentation process is ensured. In other embodiments of the present invention, the magnetic design described above may be replaced or assisted by the provision of a resilient member.
In other embodiments, the end of the second guide plate 82 is provided with a stop, and the rotating plate 83 is provided with a hook matched with the stop; the connection between the second guide plate 82 and the rotating plate 83 can be made tighter by the cooperation of the stopper and the hook.
(2) Discharging assembly
As shown in fig. 1 and fig. 5, the discharging assembly in this embodiment includes a bottom plate 10 disposed at the bottom of the fermentation area 4, a discharging plate 11 rotatably disposed on the bottom plate 10, and a handle 12 for driving the discharging plate 11 to rotate, a discharging hole 13 is disposed on the bottom plate 10, and the discharging plate 11 is disposed corresponding to the discharging hole 13. One end of the handle 12 is arranged at the bottom of the bottom plate 10, the other end of the handle 12 extends out of the tank body 2, and the tank body 2 is provided with an opening for moving the handle 12; the material placing plate 11 is driven to rotate by the handle 12. When the discharging plate 11 is arranged below the discharging hole 13, namely the discharging hole 13 is overlapped with the discharging plate 11, the fermentation area 4 is not communicated with the space below, fermentation can be carried out, when the discharging plate 11 and the discharging hole 13 are rotated to be staggered, materials in the fermentation area 4 flow downwards through the discharging hole 13 to be discharged, and fall onto the filter plate 5 to be subjected to solid-liquid separation.
The upper surface of the discharge plate 11 is a first sawtooth sealing surface 161, the lower surface of the base plate 10 is provided with a second sawtooth sealing surface 162 corresponding to the discharge plate 11, and the sawteeth in the sawtooth sealing surfaces extend in an arc shape, so that the first sawtooth sealing surface 161 and the second sawtooth sealing surface 162 can rotate mutually and perform sealing.
As shown in fig. 3, a sealing block 14 is disposed on the inner wall of the tank 2 corresponding to the end surface of the material discharge plate 11, a sealing groove for accommodating the sealing block 14 is disposed on the end surface of the material discharge plate 11 close to the inner wall of the tank 2, and a sealing member 15 is disposed between the sealing groove and the sealing block 14. The material discharging plate 11 is arranged in a fan shape, one end of the circle center of the material discharging plate is rotatably connected to the bottom plate 10, the rotation axis of the material discharging plate is overlapped with the circle center of the material discharging plate 11 and the circle center of the bottom plate 10, and the other end of the material discharging plate 11 is connected with the sealing block 14. The sealing block 14 can serve as a support on the one hand and as a seal with the end face of the emptying plate 11 on the other hand. The two ends of the sealing block 14 are provided with limiting blocks with increased sizes, and further the rotation of the discharging plate 11 is limited.
In other embodiments of the present invention, the lower surface of the bottom plate 10 is further provided with a sealing strip corresponding to the discharging hole 13, and the sealing strip is matched with two sides of the fan-shaped discharging plate 11 to realize sealing, so as to further enhance the sealing performance during fermentation.
The operation of the integrated fermentation tank 1 of this embodiment is briefly described as follows:
first, the feed opening 7 is opened, and the raw material is fed into the crushing apparatus 3 through the feed opening 7 while adding liquid as needed, and the liquid and the crushed material fall into the fermentation zone 4 along the first guide plate 81, the second guide plate 82 and the rotating plate 83. When the first guide plate 81 and the second guide plate 82 are arranged, liquid and pulverized materials can flow to two sides along the serrated arc-shaped grooves and flow downwards step by step, and fiber waste materials are left on the serrated plates and are prevented from being clamped between the end parts of the rotating plate 83 and the second guide plate 82, so that air tightness is prevented from being influenced, and the fermentation process is influenced. The waste can then be removed by opening the corresponding waste opening.
After the materials are added, the materials are fermented in the fermentation area 4, and the rotating plate 83 is tightly attached to the end part of the second guide plate 82 under the action of self gravity and magnetic force, so that the air tightness is ensured. Meanwhile, the sealing surface between the bottom plate 10 of the fermentation area 4 and the discharging plate 11 and the sealing design between the sealing block 14 and the end surface of the discharging plate 11 can further ensure the sealing performance during fermentation.
After fermentation is completed, the fan-shaped discharging plate 11 is driven to rotate by rotating the handle 12, so that the discharging plate is staggered with the discharging hole 13, materials in the fermentation area 4 fall onto the filter plate 5 to be filtered, solid-liquid separation is realized, then the solids are removed through the solid discharging hole, and liquid is collected through diversion of the inclined plate 6.
After all work is finished, the cleaning liquid is poured into the feeding port 7 to clean the interior of the tank body 2, so that the influence of the existence of impurities on the next fermentation air tightness is prevented.
According to the integrated fermentation tank, materials fed from the feeding port are crushed through the crushing device, then the crushed materials are conveyed to the fermentation area through the material conveying assembly for fermentation, the fermented objects are placed on the filter plate through the material feeding assembly for solid-liquid separation, the separated solids are taken out through the solid material taking port, and liquid is guided through the inclined plate, so that the functions of crushing, fermentation, solid-liquid separation and the like of the objects are realized.
The above-mentioned embodiments are provided only for illustrating the technical idea and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the content of the present invention and to implement the present invention, and not to limit the protection scope of the present invention by this, and all equivalent changes or modifications made according to the spirit of the present invention should be covered in the protection scope of the present invention.

Claims (10)

1. The utility model provides an integral type fermentation cylinder, its characterized in that is in including a jar body, setting internal reducing mechanism of jar, biography material subassembly, fermentation district, blowing subassembly, being located filter plate and the swash plate of blowing subassembly below, the dog-house has been seted up at the top of jar body, reducing mechanism sets up the below of dog-house, it is used for carrying the material after smashing extremely to pass the material subassembly the fermentation district, the blowing subassembly is used for putting the material in the fermentation district extremely on the filter plate, the filter plate is used for carrying out solid-liquid separation to the material after the fermentation, the swash plate is used for carrying out the water conservancy diversion to liquid, the jar body corresponds the solid material mouth of getting has been seted up to the top of filter plate.
2. The integrated fermentation tank of claim 1, wherein the material conveying assembly comprises a first guide plate and a second guide plate which are oppositely arranged, the horizontal height of the first guide plate is gradually reduced from one side close to the crushing device to one side close to the second guide plate, the inclination direction of the second guide plate is opposite to that of the first guide plate, the second guide plate is used for conveying the material from the first guide plate to the middle position of the fermentation area, and the rotating plate is used for conducting the fermentation area and a channel formed between the end part of the second guide plate and the first guide plate for discharging.
3. The integrated fermentation tank of claim 2, wherein the upper end of the rotating plate is rotatably connected to the first guide plate, and a receiving groove for receiving the end of the second guide plate is formed at one side of the lower end of the rotating plate, which is close to the second guide plate.
4. The integrated fermentation tank of claim 3, wherein a first magnetic sheet and a first sealing layer wrapping the first magnetic sheet are arranged in the accommodating tank, a second magnetic sheet and a second sealing layer wrapping the second magnetic sheet are arranged at the end of the second guide plate, the first magnetic sheet and the second magnetic sheet are attracted to each other to enable the rotating plate to be under the action of gravity, and the end of the second guide plate is tightly attached to the rotating plate.
5. The integrated fermenter of claim 2, wherein the first guide plate and the second guide plate have serrated blocking blocks thereon.
6. The integrated fermentation tank of claim 1, wherein the feeding assembly comprises a bottom plate arranged at the bottom of the fermentation area, a feeding plate rotatably arranged on the bottom plate, and a handle for driving the feeding plate to rotate, wherein a feeding hole is formed in the bottom plate, and the feeding plate is arranged corresponding to the feeding hole.
7. The integrated fermentation tank of claim 6, wherein a sealing block is disposed on the inner wall of the tank body corresponding to the end surface of the material discharge plate, a sealing groove for accommodating the sealing block is disposed on the end surface of the material discharge plate close to the inner wall of the tank body, and a sealing member is disposed between the sealing groove and the sealing block.
8. The integrated fermentation tank of claim 7, wherein the two ends of the sealing block are provided with limiting blocks with increased sizes.
9. The integrated fermentation tank of claim 6, wherein the upper surface of the material discharging plate is provided with a first sawtooth sealing surface, the lower surface of the bottom plate is provided with a second sawtooth sealing surface corresponding to the material discharging plate, and the sawtooth in the sawtooth sealing surface extends in an arc shape.
10. The integrated fermentation tank of any one of claims 1 to 9, comprising a temperature control assembly, wherein the temperature control assembly comprises a jacket arranged corresponding to the fermentation zone, and the jacket is filled with liquid at a set temperature.
CN202220104701.XU 2022-01-14 2022-01-14 Integral type fermentation cylinder Active CN216764892U (en)

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Application Number Priority Date Filing Date Title
CN202220104701.XU CN216764892U (en) 2022-01-14 2022-01-14 Integral type fermentation cylinder

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Application Number Priority Date Filing Date Title
CN202220104701.XU CN216764892U (en) 2022-01-14 2022-01-14 Integral type fermentation cylinder

Publications (1)

Publication Number Publication Date
CN216764892U true CN216764892U (en) 2022-06-17

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114262656A (en) * 2022-01-14 2022-04-01 苏州农业职业技术学院 Integral type fermentation cylinder

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114262656A (en) * 2022-01-14 2022-04-01 苏州农业职业技术学院 Integral type fermentation cylinder

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