CN216730565U - Novel full-automatic sleeper spiral muscle welding machine - Google Patents
Novel full-automatic sleeper spiral muscle welding machine Download PDFInfo
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- CN216730565U CN216730565U CN202123079906.1U CN202123079906U CN216730565U CN 216730565 U CN216730565 U CN 216730565U CN 202123079906 U CN202123079906 U CN 202123079906U CN 216730565 U CN216730565 U CN 216730565U
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Abstract
The utility model discloses a novel full-automatic sleeper spiral rib welding machine, which comprises a base, a welding device and a cutting device, wherein a first mounting plate is vertically arranged on the base, the welding device is arranged at the outer side of the first mounting plate, and the cutting device is arranged at the inner side of the first mounting plate; the welding device comprises a welding rod and three welding cylinders; the cutting device comprises a cutting cylinder, a cutting plate and a cutting guide rail; the utility model discloses set up welding set and cutting device that is in same water flat line in the both sides of mounting panel, stretch into welding cylinder and welding stick from the welding through-hole and treat that the welded reinforcement carries out automatic weld, then treat through cutting device that the welded reinforcement carries out automatic cutout, guarantee the uniformity that cuts off, three welding through-hole evenly lays simultaneously, guarantees to treat the equant setting of welded reinforcement on circular spring muscle, improves product quality.
Description
Technical Field
The utility model relates to a sleeper spiral muscle processing field especially relates to a novel full-automatic sleeper spiral muscle welding machine.
Background
The sleeper spiral rib is positioned around a preformed hole or an embedded sleeve of a sleeper rail supporting groove to prevent cracks. To prevent the helical reinforcement from compressing during the production of the sleeper casting concrete, studs are usually welded around the helical reinforcement. The existing method for manufacturing the sleeper spiral rib comprises the following steps: a spring winding machine is adopted to complete the manufacture of the round spring ribs, a fixed-length cutting machine is adopted to complete the cutting of the stud, and then the stud is welded on the surface of the round spring ribs in an equally-divided mode along the circumference of the round spring ribs through an automatic sleeper spiral rib welding machine. The method needs to cut the stud in a fixed length in advance and then place the stud in a bin of an automatic sleeper spiral rib welding machine, the operation steps are complicated, and meanwhile, the stud is cut in a fixed length in advance, when the stud is placed on the spring rib in an equally-divided mode and welded, the offset of the stud can be caused due to the fact that the end portion of the stud is not firmly fixed, and therefore the quality of the round spring rib is affected.
SUMMERY OF THE UTILITY MODEL
The utility model provides a novel full-automatic sleeper spiral muscle welding machine, automatic weld and automatic cutout operation improve production efficiency and production quality.
The utility model provides a novel full-automatic sleeper spiral rib welding machine, which comprises a base, a welding device and a cutting device, wherein a first mounting plate is vertically arranged on the base, the welding device is arranged outside the first mounting plate, and the cutting device is arranged inside the first mounting plate;
the welding device comprises a welding rod and three welding cylinders, the welding rod and the welding cylinders are respectively the positive pole and the negative pole of a welding part, one end of the welding rod is fixed on the first mounting plate, the three welding cylinders are uniformly arranged on the first mounting plate around the welding rod, and a welding through hole for a steel bar to be welded to penetrate through is formed in the first mounting plate between the welding cylinder and the welding rod;
cutting device is including cutting off cylinder, cutting off plate and cutting off the guide rail, it sets up to cut off the guide rail the both sides of welding through-hole, the cutting off plate passes through it slides and sets up to cut off the guide rail on the first mounting panel, and the cutting off plate is parallel with first mounting panel, the one end and the setting of cutting off plate are on first mounting panel or base cut off the cylinder and connect.
Further, be provided with on the base with the parallel second mounting panel of first mounting panel, the one end of welding stick runs through first mounting panel and fixes on the second mounting panel, be provided with on the second mounting panel with the first direction through-hole that the welding through-hole corresponds.
Furthermore, the cutting board is a U-shaped board, and three cutters arranged at the U-shaped end of the cutting board correspond to the welding through holes.
Further, be provided with on the cutting off guide rail and lead the silk board, lead silk board, two cutting off guide rails and first mounting panel forms the confession the slide that the cutting off board removed is provided with on the silk board with the silk hole that leads that the welding through-hole corresponds.
Furthermore, a T-shaped hole is formed in the cutting plate, the cutting plate is sleeved on the welding rod through the T-shaped hole, and a cutting through hole for the to-be-welded steel bar to penetrate through and extend into the welding through hole is formed in the cutting plate.
Furthermore, be provided with on the second mounting panel with the parallel unloading cylinder of welding stick, the piston rod of unloading cylinder is in between first mounting panel and the second mounting panel to with the suit be in unloading connecting plate on the welding stick is connected.
Furthermore, a second guide through hole corresponding to the first guide through hole is formed in the blanking connecting plate, and a blanking push rod parallel to the welding rod is arranged on the blanking connecting plate.
Furthermore, three unloading push rods encircle the welding rod, be provided with the unloading through-hole that supplies the unloading push rod to run through on the first mounting panel, and unloading through-hole and welding through-hole even interval set up.
Furthermore, the welding rod corresponding to the welding cylinder is provided with a U-shaped groove corresponding to the blanking through hole.
Furthermore, the tops of the first mounting plate and the second mounting plate are connected through a connecting plate.
The utility model discloses in, set up welding set and the cutting device that is in same water flat line in the both sides of mounting panel, stretch into welding cylinder and welding rod between from the welding through-hole and treat that the welded reinforcement carries out automatic weld, then treat through cutting device that the welded reinforcement carries out automatic cutout, guarantee the uniformity that cuts off, three welding through-hole evenly lays simultaneously, guarantees to treat the equant setting of welded reinforcement on circular spring muscle, improves product quality.
In order to make the aforementioned and other objects, features and advantages of the present invention comprehensible, preferred embodiments accompanied with figures are described in detail below.
Drawings
For a clearer explanation of the technical solutions of the embodiments of the present invention, the drawings needed to be used in the embodiments will be briefly described below, it should be understood that the following drawings only illustrate the embodiments of the present invention, and therefore, should not be considered as limiting the scope, and for those skilled in the art, other related drawings can be obtained according to the drawings without creative efforts.
FIG. 1 is a schematic structural diagram of the present application;
FIG. 2 is a right side view of FIG. 1;
FIG. 3 is a schematic view of another embodiment of the present application;
FIG. 4 is a left side view of FIG. 3;
FIG. 5 is a cross-sectional view A-A of FIG. 3;
FIG. 6 is a schematic view of a structure of the cutting plate;
FIG. 7 is another schematic view of the cutting plate;
FIG. 8 is a schematic diagram of a fuse structure;
fig. 9 is a schematic structural view of a blanking connecting plate.
In the drawing, 1-base, 2-first mounting plate, 3-welding rod, 4-welding cylinder, 5-welding through hole, 6-cutting cylinder, 7-cutting plate, 8-cutting guide rail, 9-second mounting plate, 10-first guide through hole, 11-cutter, 12-T-shaped hole, 13-cutting through hole, 14-blanking cylinder, 15-blanking connecting plate, 16-second guide through hole, 17-blanking push rod, 18-blanking through hole, 19-U-shaped groove, 20-wire leading hole, 21-wire leading plate and 22-connecting plate.
Detailed Description
Embodiments of the present invention will be described in more detail below with reference to the accompanying drawings. While certain embodiments of the present invention have been illustrated in the accompanying drawings, it is to be understood that the invention may be embodied in various forms and should not be construed as limited to the embodiments set forth herein, but rather are provided for a more thorough and complete understanding of the present invention. It should be understood that the drawings and examples are for illustrative purposes only and are not intended to limit the scope of the present disclosure.
The first embodiment is as follows: referring to fig. 1-2, a novel full-automatic sleeper spiral muscle welding machine, includes base 1, welding set and cutting device, and the vertical first mounting panel 2 that is provided with on base 1, welding set sets up the outside at first mounting panel 2, and cutting device sets up the inboard at first mounting panel 2.
In the embodiment, the welding device comprises a welding rod 3 and three welding cylinders 4, the welding rod 3 and the welding cylinders 4 are respectively the positive and negative poles of a welding part, one end of the welding rod 3 is fixed on the first mounting plate 2, the three welding cylinders 4 are uniformly arranged on the first mounting plate 2 around the welding rod 3, and welding through holes 5 for the steel bars to be welded to penetrate through are formed in the first mounting plate 2 between the welding cylinders 4 and the welding rod 3; the to-be-welded steel bars penetrate through the welding through holes 5, and the through holes are arranged around the welding rods 3 in an equal dividing mode, so that the to-be-welded steel bars extending out of the welding holes are in an equal dividing state on the round bars, and welding quality is guaranteed.
In the embodiment, the cutting device comprises a cutting cylinder 6, a cutting plate 7 and a cutting guide rail 8, the cutting guide rail 8 is arranged at two sides of the welding through hole 5, the cutting plate 7 is arranged on the first mounting plate 2 in a sliding mode through the cutting guide rail 8, the cutting plate 7 is parallel to the first mounting plate 2, and one end of the cutting plate 7 is connected with the cutting cylinder 6 arranged on the first mounting plate 2 or the base 1; the cutting cylinder 6 acts to drive the cutting plate 7 to reciprocate under the action of the cutting guide rail 8, and the cutting plate 7 is parallel to the first mounting plate 2, so that a shearing force is formed in the radial movement process of the cutting plate 7 along the welding through hole 5, the cutting operation of the to-be-welded steel bars penetrating through the welding through hole 5 is realized, three to-be-welded steel bars are cut off simultaneously through one action, automatic cutting is realized, and the cutting quality is ensured.
During the use, treat that the welded steel bar sends into the weld hole through material feeding unit, after the circle muscle cover that the processing is good in advance is on welding rod 3, treat that the welded steel bar stretches out from the weld hole under material feeding unit's effect, and evenly lay in the outer wall of circle muscle, at this moment, three welding cylinder 4 once moves, treat that the welded steel bar welds on the circle muscle, finally, cut off cylinder 6 moves, drive cutting plate 7 slides on cutting off guide rail 8, form the shearing force between cutting plate 7 and weld hole, treat that the welded steel bar cuts off the operation to running through the weld hole, take off the good circle muscle of welding, accomplish a duty cycle from this.
Example two: referring to fig. 3, the present embodiment is obtained by adding the technical features of the second mounting plate 9 on the basis of the first embodiment, and the remaining technical features are the same as the first embodiment, and the same points are not repeated herein, but the difference from the first embodiment is that: be provided with the second mounting panel 9 parallel with first mounting panel 2 on the base 1, the one end of welding rod 3 runs through first mounting panel 2 and fixes on second mounting panel 9, is provided with the first direction through-hole 10 that corresponds with welding through-hole 5 on the second mounting panel 9, and connecting plate 22 is passed through at first mounting panel 2 and second mounting panel 9 top and is connected.
In this embodiment, treat that welded steel bar from material feeding unit sees through first guiding hole 10 back earlier, and then runs through welding through-hole 5, and welded steel bar is treated to first guiding hole 10 and is led to and support, guarantees to get into in welding through-hole 5 and treats welded steel bar's stability, prevents to treat that welded steel bar takes place to shift on the round bar because of gravity takes place to deform, causes to treat welded steel bar, influences product quality.
Example three: referring to fig. 6 and 8, the present embodiment further defines and obtains technical features of the cutting plate 7 and the like on the basis of the second embodiment, and the remaining technical features are the same as the second embodiment, and the same points are not repeated herein, and the difference from the second embodiment is that: the cutting plate 7 is a U-shaped plate, and three cutters 11 arranged at the U-shaped end of the cutting plate correspond to the welding through holes 5.
In this embodiment, three cutter 11 on the cutting board 7 corresponds with welding through-hole 5, under the effect that cuts off cylinder 6, realize treating the fast cut-off of welding reinforcing bar, can lie in and set up another cutter 11 on 11 offside first mounting panels 2 of cutter, the effect through two cutters 11 is to treating that the welding reinforcing bar cuts off from following what run through in the welding through-hole 5 between two cutters 11, the wearing and tearing of welding reinforcing bar to the welding hole tip are treated in the reduction, simultaneously, cutter 11 passes through the bolt and can dismantle the fixing on cutting board 7 and first mounting panel 2, be convenient for change cutter 11.
In the embodiment, the cutting guide rail 8 is provided with a wire guiding plate, the wire guiding plate 21, the two cutting guide rails 8 and the first mounting plate 2 form a slideway for the cutting plate 7 to move, and the wire guiding plate 21 is provided with a wire guiding hole 20 corresponding to the welding through hole 5; carry out spacing and direction through the reciprocating motion of slide to cutting plate 7, guaranteed the stability of cutting off, simultaneously, treat that the welded steel bar stretches into in the lead wire hole 20, treat the welded steel bar after the welded steel bar is cut off as cutting plate 7, the welded steel bar tip of treating after the cutting off still is in lead wire hole 20, and the material feeding unit of being convenient for is treated the welded steel bar and is sent into welding through-hole 5 in, plays the effect of support and direction.
Example four: referring to fig. 2, fig. 5 and fig. 7, the present embodiment further defines and obtains technical features of a cutting plate 7 and the like on the basis of the second embodiment, and the remaining technical features are the same as the second embodiment, and the same points are not repeated herein, and the differences from the second embodiment are that: a T-shaped hole 12 is formed in the cutting plate 7, the cutting plate 7 is sleeved on the welding rod 3 through the T-shaped hole 12, and a cutting through hole 13 for the steel bar to be welded to penetrate through and extend into the welding through hole 5 is formed in the cutting plate 7.
In this embodiment, cutting plate 7 is provided with cutting through hole 13, the to-be-welded steel bar that passes through from first guiding hole stretches into cutting through hole 13, then stretches into welding through hole 5, cutting plate 7 is at the effect reciprocating motion of cutting off cylinder 6, form the shearing force between cutting off through hole 13 and welding through hole 5, treat the welded steel bar and carry out the cutting off operation, at this moment, the to-be-welded steel bar tip of treating after cutting off still is in cutting off through hole 13, after cutting plate 7 resets, cutting off through hole 13 and welding through hole 5 correspond each other, be convenient for material feeding unit will treat the welded steel bar and send into welding through hole 5 in, play the effect of support and direction.
Example five: referring to fig. 3 to 5, 7 and 9, the present embodiment is obtained by adding technical features such as a blanking device on the basis of the fourth embodiment, and the remaining technical features are the same as those of the fourth embodiment, and the same points are not repeated herein, and the differences from the fourth embodiment are that: the second mounting plate 9 is provided with a blanking cylinder 14 parallel to the welding rod 3, and a piston rod of the blanking cylinder 14 is positioned between the first mounting plate 2 and the second mounting plate 9 and connected with a blanking connecting plate 15 sleeved on the welding rod 3.
In the embodiment, a second guide through hole 16 corresponding to the first guide through hole 10 is arranged on the blanking connecting plate 15, and three blanking push rods 17 which surround the welding rod 3 and are parallel to the welding rod 3 are arranged on the blanking connecting plate 15; a blanking through hole 18 for a blanking push rod 17 to penetrate through is formed in the first mounting plate 2, and the blanking through hole 18 and the welding through holes 5 are uniformly arranged at intervals; the welding rod 3 corresponding to the welding cylinder 4 is provided with a U-shaped groove 19 corresponding to the blanking through hole 18.
After the cutting plate 7 cuts the steel bar to be welded, a piston rod of the blanking cylinder 14 extends out and drives the blanking connecting plate 15 to move towards the cutting plate 7, a blanking push rod 17 on the blanking connecting plate 15 penetrates through a T-shaped hole 12 on the cutting plate 7 and a blanking through hole 18 on the first mounting plate 2 and moves along a U-shaped groove 19 on the welding rod 3 to push the welded round bar off from the welding rod 3, so that blanking operation is completed, then the blanking cylinder 14 resets and drives the blanking connecting plate 15 and the blanking push rod 17 to reset, so that the blanking push rod 17 is pulled out of the T-shaped hole 12 of the blanking through hole 18; and the to-be-welded steel bars penetrating out of the first guide holes extend into the second guide holes in the blanking connecting plate 15 and then extend into the cutting through holes 13 to guide and support the to-be-welded steel bars.
From above-mentioned operation in-process, the utility model provides a novel full-automatic sleeper spiral muscle welding machine, through the cooperation between welding set, cutting device and the unloader, realize to the circular muscle from sending pay-off, automatic weld and from sending the unloading operation, convenient operation is swift, reduces personnel's intensity of labour.
It should be noted that the foregoing is only a preferred embodiment of the present invention and the technical principles applied. It will be understood by those skilled in the art that the present invention is not limited to the particular embodiments illustrated herein, but is capable of various obvious modifications, rearrangements and substitutions without departing from the scope of the invention. Therefore, although the present invention has been described in greater detail with reference to the above embodiments, the present invention is not limited to the above embodiments, and may include other equivalent embodiments without departing from the scope of the present invention.
Claims (10)
1. The utility model provides a novel full-automatic sleeper spiral muscle welding machine, includes base, welding set and cutting device, characterized by: the welding device is arranged on the outer side of the first mounting plate, and the cutting device is arranged on the inner side of the first mounting plate;
the welding device comprises a welding rod and three welding cylinders, the welding rod and the welding cylinders are respectively the positive pole and the negative pole of a welding part, one end of the welding rod is fixed on the first mounting plate, the three welding cylinders are uniformly arranged on the first mounting plate around the welding rod, and a welding through hole for a steel bar to be welded to penetrate through is formed in the first mounting plate between the welding cylinder and the welding rod;
cutting device is including cutting off cylinder, cutting off plate and cutting off the guide rail, it sets up to cut off the guide rail the both sides of welding through-hole, the cutting off plate passes through it slides and sets up to cut off the guide rail on the first mounting panel, and the cutting off plate is parallel with first mounting panel, the one end and the setting of cutting off plate are on first mounting panel or base cut off the cylinder and connect.
2. The novel full-automatic sleeper spiral rib welding machine of claim 1, characterized by: be provided with on the base with the parallel second mounting panel of first mounting panel, the one end of welding rod runs through first mounting panel is fixed on the second mounting panel, be provided with on the second mounting panel with the first guiding through-hole that the welding through-hole corresponds.
3. The novel full-automatic sleeper spiral rib welding machine of claim 2, characterized by: the cutting plate is a U-shaped plate, and three cutters arranged at the U-shaped end of the cutting plate correspond to the welding through holes.
4. The novel full-automatic sleeper spiral rib welding machine of claim 3, characterized by: the cutting-off guide rail is provided with a wire leading plate, the two cutting-off guide rails and the first mounting plate form a slideway for the cutting-off plate to move, and the wire leading plate is provided with a wire leading hole corresponding to the welding through hole.
5. The novel full-automatic sleeper spiral rib welding machine of claim 2, characterized by: the cutting-off plate is provided with a T-shaped hole, the cutting-off plate is sleeved on the welding rod through the T-shaped hole, and a cutting-off through hole for the steel bar to be welded to penetrate through and extend into the welding through hole is formed in the cutting-off plate.
6. The novel full-automatic sleeper spiral rib welding machine of claim 5, characterized by: the second mounting panel is provided with a blanking cylinder parallel to the welding rod, and a piston rod of the blanking cylinder is arranged between the first mounting panel and the second mounting panel and connected with a blanking connecting plate arranged on the welding rod in a sleeved mode.
7. The novel full-automatic sleeper spiral rib welding machine of claim 6, characterized by: and a second guide through hole corresponding to the first guide through hole is formed in the blanking connecting plate, and a blanking push rod parallel to the welding rod is arranged on the blanking connecting plate.
8. The novel full-automatic sleeper spiral rib welding machine of claim 7, characterized by: the three unloading push rods encircle the welding rod sets up, be provided with the unloading through-hole that supplies the unloading push rod to run through on the first mounting panel, and unloading through-hole and welding through-hole even interval set up.
9. The novel full-automatic sleeper spiral rib welding machine of claim 8, characterized by: and a U-shaped groove corresponding to the blanking through hole is formed in the welding rod corresponding to the welding cylinder.
10. The novel full-automatic sleeper spiral rib welding machine of claim 2, characterized by: the top parts of the first mounting plate and the second mounting plate are connected through a connecting plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123079906.1U CN216730565U (en) | 2021-12-09 | 2021-12-09 | Novel full-automatic sleeper spiral muscle welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123079906.1U CN216730565U (en) | 2021-12-09 | 2021-12-09 | Novel full-automatic sleeper spiral muscle welding machine |
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| Publication Number | Publication Date |
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| CN216730565U true CN216730565U (en) | 2022-06-14 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202123079906.1U Active CN216730565U (en) | 2021-12-09 | 2021-12-09 | Novel full-automatic sleeper spiral muscle welding machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115138791A (en) * | 2022-08-18 | 2022-10-04 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof |
-
2021
- 2021-12-09 CN CN202123079906.1U patent/CN216730565U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115138791A (en) * | 2022-08-18 | 2022-10-04 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine for spiral ribs for sleeper production and welding forming method thereof |
| CN115138791B (en) * | 2022-08-18 | 2023-03-10 | 德阳鑫欣铁路器材厂 | Automatic welding forming machine and method for spiral ribs for sleeper production |
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