CN111790807A - a punching equipment - Google Patents
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- CN111790807A CN111790807A CN202010307620.5A CN202010307620A CN111790807A CN 111790807 A CN111790807 A CN 111790807A CN 202010307620 A CN202010307620 A CN 202010307620A CN 111790807 A CN111790807 A CN 111790807A
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- 238000004080 punching Methods 0.000 title claims abstract description 59
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/34—Perforating tools; Die holders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D28/00—Shaping by press-cutting; Perforating
- B21D28/24—Perforating, i.e. punching holes
- B21D28/28—Perforating, i.e. punching holes in tubes or other hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/003—Positioning devices
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Abstract
本发明公开了一种冲孔设备,包括送料平台、直线电机驱动部、夹具、冲孔平台、定位托架、冲孔装置和电源,所述送料平台上具有导轨;所述直线电机驱动部通过滑块安装在所述导轨上;所述夹具固定在所述直线电机驱动部上;所述冲孔平台设置在所述送料平台的输送末端且与其位于同一水平方向;所述定位托架固定在所述冲孔平台上部且其与所述夹具位于同一水平方向;所述冲孔装置横跨在所述冲孔平台上;所述电源分别与所述直线电机驱动部、所述冲孔装置电性连接。本发明能够实现管材的自动移动,不仅提高生产效率,减小人工的劳动强度,而且可保证孔距一致性和位置没偏移,从而提高冲孔精度和质量,有利于管材冲孔的大规模加工生产。
The invention discloses a punching equipment, comprising a feeding platform, a linear motor driving part, a clamp, a punching platform, a positioning bracket, a punching device and a power supply. The feeding platform is provided with a guide rail; the linear motor driving part passes through The slider is installed on the guide rail; the clamp is fixed on the linear motor driving part; the punching platform is arranged at the conveying end of the feeding platform and is located in the same horizontal direction; the positioning bracket is fixed on the The upper part of the punching platform and the clamp are located in the same horizontal direction; the punching device is straddling the punching platform; the power source is electrically connected to the linear motor driving part and the punching device respectively. sexual connection. The invention can realize the automatic movement of the pipe, not only improve the production efficiency, reduce the labor intensity of labor, but also ensure the uniformity of the hole spacing and no deviation of the position, thereby improving the punching precision and quality, and is beneficial to the large-scale punching of the pipe. Processing.
Description
技术领域technical field
本发明涉及工件加工制造技术领域,更具体的说是涉及一种冲孔设备。The invention relates to the technical field of workpiece processing and manufacturing, and more particularly to a punching device.
背景技术Background technique
管材或型材在建筑、装潢以及各种产品当中的应用是非常广泛的,为了达到各种不同的需要,就需要对管材进行切割、弯曲、焊接、开孔灯不同的加工。特别是对于管材的开孔加工来说,要求开孔的速度和质量,并且要求孔距准确性、一致性和多尺寸性。The application of pipes or profiles in construction, decoration and various products is very extensive. In order to meet various needs, it is necessary to cut, bend, weld, and open holes for different processing of pipes. Especially for the drilling of pipes, the speed and quality of drilling are required, and the accuracy, consistency and multi-dimensionality of hole spacing are required.
但是,目前管材开孔的方式有以下两种:一种是直接用台钻或冲床在管材上开孔或冲孔,这种方式无法在速度和效率上有优势,也无法保证孔距的一致性;另一种是通过人工与机器配合对管材进行开孔,该方式通常采用人工手动推送管材在模座上移动,再通过冲孔机对管材进行冲孔,这种方式使得冲孔效率低,人工劳动强度大,而且在冲孔过程中由于存在人工的主观判断和推力偏差容易出现孔距不一致和孔错位等现象,导致管件报废率高。However, at present, there are two ways to open holes in pipes: one is to directly use a bench drill or punch to open holes or punch holes in the pipe. This method cannot have advantages in speed and efficiency, nor can it guarantee the consistency of hole spacing. The other is to make holes in the pipe through manual cooperation with the machine. This method usually uses manual manual push of the pipe to move on the die base, and then punches the pipe through the punching machine, which makes the punching efficiency low. , The manual labor intensity is high, and in the process of punching, due to the existence of artificial subjective judgment and thrust deviation, it is easy to cause inconsistent hole spacing and hole dislocation, etc., resulting in a high scrap rate of pipe fittings.
因此,提供一种准确快速的冲孔设备是本领域技术人员亟需解决的问题。Therefore, it is an urgent problem for those skilled in the art to provide an accurate and fast punching device.
发明内容SUMMARY OF THE INVENTION
有鉴于此,本发明提供了一种冲孔设备,能够实现管材的自动移动,不仅提高生产效率,减小人工的劳动强度,而且可保证孔距一致性和位置没偏移,从而提高冲孔精度和质量,有利于管材冲孔的大规模加工生产。In view of this, the present invention provides a punching equipment, which can realize the automatic movement of pipes, which not only improves the production efficiency, reduces the labor intensity of labor, but also ensures the consistency of the hole distance and the position without deviation, thereby improving the punching efficiency. Precision and quality are conducive to large-scale processing and production of pipe punching.
为了实现上述目的,本发明采用如下技术方案:In order to achieve the above object, the present invention adopts the following technical solutions:
一种冲孔设备,包括送料平台、直线电机驱动部、夹具、冲孔平台、定位托架、冲孔装置和电源,A punching equipment, comprising a feeding platform, a linear motor driving part, a clamp, a punching platform, a positioning bracket, a punching device and a power supply,
所述送料平台上具有导轨;A guide rail is provided on the feeding platform;
所述直线电机驱动部通过滑块安装在所述导轨上;The linear motor driving part is mounted on the guide rail through a slider;
所述夹具固定在所述直线电机驱动部上;the clamp is fixed on the linear motor driving part;
所述冲孔平台设置在所述送料平台的输送末端且与其位于同一水平方向;The punching platform is arranged at the conveying end of the feeding platform and is located in the same horizontal direction;
所述定位托架固定在所述冲孔平台上部且其与所述夹具位于同一水平方向;The positioning bracket is fixed on the upper part of the punching platform and is located in the same horizontal direction as the clamp;
所述冲孔装置横跨在所述冲孔平台上;the punching device spans the punching platform;
所述电源分别与所述直线电机驱动部、所述冲孔装置电性连接。The power source is electrically connected to the linear motor driving part and the punching device, respectively.
通过采取以上方案,本发明的有益效果是:By taking the above scheme, the beneficial effects of the present invention are:
直线电机驱动部在导轨中平移,带动夹具及夹持在其中的待冲孔工件平移,冲孔平台上的定位托架对待冲孔工件的位置进行限定以及支撑,冲孔装置驱动进行冲孔动作,从而实现了待冲孔工件的自动移动,不仅提高生产效率,减小人工的劳动强度,而且可保证孔距一致性和位置没偏移,从而提高冲孔精度和质量,有利于管材冲孔的大规模加工生产。The linear motor drive part translates in the guide rail, drives the clamp and the workpiece to be punched in translation, the positioning bracket on the punching platform defines and supports the position of the workpiece to be punched, and the punching device drives the punching action , so as to realize the automatic movement of the workpiece to be punched, which not only improves the production efficiency, reduces the labor intensity of labor, but also ensures the consistency of the hole spacing and no deviation of the position, thereby improving the punching accuracy and quality, which is beneficial to the pipe punching. large-scale production.
进一步的,所述直线电机驱动部包括定子和相对于所述定子运动的动子,所述定子包括磁排,所述磁排垂直安装在所述送料平台上部;所述磁排包括磁排背板以及背对背贴放于所述磁排背板两侧的第一磁铁组和第二磁铁组;Further, the linear motor driving part includes a stator and a mover that moves relative to the stator, the stator includes a magnetic row, and the magnetic row is vertically installed on the upper part of the feeding platform; the magnetic row includes a magnetic row back. a plate, and a first magnet group and a second magnet group attached back to back on both sides of the magnetic row back plate;
所述导轨设置有两条,两条所述导轨分布于所述磁排两侧;There are two guide rails, and the two guide rails are distributed on both sides of the magnetic row;
所述动子包括倒U型外壳和安装于所述倒U型外壳内部两侧的第一线圈组和第二线圈组;The mover includes an inverted U-shaped casing and a first coil group and a second coil group installed on both sides of the inner side of the inverted U-shaped casing;
所述第一磁铁组与所述第一线圈组之间具有第一气隙,所述第一磁铁组、所述第一线圈组和所述第一气隙之间形成闭合磁回路;所述第二磁铁组与所述第二线圈组之间具有第二气隙,所述第二磁铁组、所述第一线圈组和所述第二气隙之间形成闭合磁回路。There is a first air gap between the first magnet group and the first coil group, and a closed magnetic circuit is formed between the first magnet group, the first coil group and the first air gap; the A second air gap is formed between the second magnet group and the second coil group, and a closed magnetic circuit is formed between the second magnet group, the first coil group and the second air gap.
采用上述进一步的技术方案产生的有益效果为,当动子绕组接入三相交流电时,在第一气隙和第二气隙中产生沿直线方向的磁场,磁场与动力线圈励磁磁场相互作用便会产生电磁推力,在此电磁推力的作用下,动子便会沿磁场运动相反方向在导轨的导引下做匀速直线运动,其速度等于同步速度,即与电源频率成正比,改变三相电流的相序即可改变磁场方向,从面改变动子运动的方向。The beneficial effect of the above-mentioned further technical solution is that when the mover winding is connected to the three-phase alternating current, a magnetic field along a straight line is generated in the first air gap and the second air gap, and the interaction between the magnetic field and the excitation magnetic field of the power coil is easy Electromagnetic thrust will be generated. Under the action of this electromagnetic thrust, the mover will move in a straight line at a constant speed under the guidance of the guide rail in the opposite direction of the magnetic field. Its speed is equal to the synchronous speed, which is proportional to the frequency of the power supply, changing the three-phase current The phase sequence can change the direction of the magnetic field, and change the direction of movement of the mover from the surface.
进一步的,所述夹具包括固定底座、第一支架、两个相对称的行程螺杆、第二支架、顶杆、气缸、滑杆、第一夹具和第二夹具,Further, the clamp includes a fixed base, a first bracket, two symmetrical stroke screws, a second bracket, a top rod, a cylinder, a sliding rod, a first clamp and a second clamp,
所述固定底座固定在所述倒U型外壳上;所述第一支架安装在所述固定底座上;两个所述行程螺杆分别安装在所述第一支架两端;所述第二支架套设在所述行程螺杆上;所述顶杆安装在所述行程螺杆顶部;所述气缸固定在所述顶杆上部;所述滑杆设置在所述气缸与所述第二支架之间;所述第一夹具安装在所述第一支架内部;所述第二夹具安装在所述第二支架内且与所述第一夹具相对应。The fixed base is fixed on the inverted U-shaped shell; the first bracket is installed on the fixed base; the two stroke screws are respectively installed at both ends of the first bracket; the second bracket sleeve is arranged on the stroke screw; the ejector rod is installed on the top of the stroke screw; the cylinder is fixed on the upper part of the ejector rod; the sliding rod is arranged between the cylinder and the second bracket; The first clamp is installed inside the first bracket; the second clamp is installed in the second bracket and corresponds to the first clamp.
采用上述进一步的技术方案产生的有益效果为,第一夹具和第二夹具维修更换方便,定位夹持效果好,能够减少夹具支架磨损。The beneficial effects of the above-mentioned further technical solutions are that the maintenance and replacement of the first clamp and the second clamp are convenient, the positioning and clamping effect is good, and the wear of the clamp bracket can be reduced.
进一步的,所述第一夹具和所述第二夹具均为半圆形或方形。Further, the first clamp and the second clamp are both semicircular or square.
采用上述进一步的技术方案产生的有益效果为,既适用于圆管的夹持,也适用于方管的夹持,适用范围广泛。The beneficial effect of the above-mentioned further technical solution is that it is suitable for both the clamping of round pipes and the clamping of square pipes, and the scope of application is wide.
进一步的,所述冲孔装置包括横跨在所述冲孔平台上的架体,气缸和冲头,Further, the punching device includes a frame body, a cylinder and a punch that span across the punching platform,
所述气缸固定在所述架体上且其对准所述定位托架中心;The air cylinder is fixed on the frame body and is aligned with the center of the positioning bracket;
所述冲头安装在所述气缸的底部。The punch is mounted on the bottom of the cylinder.
进一步的,所述定位托架为半圆形或方形。Further, the positioning bracket is semicircular or square.
采用上述进一步的技术方案产生的有益效果为,既适用于圆管的支撑定位,也适用于方管的支撑定位,适用范围广泛。The beneficial effects of the above-mentioned further technical solutions are that it is suitable for both the support and positioning of round pipes and the support and positioning of square pipes, and has a wide range of applications.
附图说明Description of drawings
为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据提供的附图获得其他的附图。In order to explain the embodiments of the present invention or the technical solutions in the prior art more clearly, the following briefly introduces the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only It is an embodiment of the present invention. For those of ordinary skill in the art, other drawings can also be obtained according to the provided drawings without creative work.
图1附图为本发明提供的一种冲孔设备的整体结构示意图。FIG. 1 is a schematic diagram of the overall structure of a punching device provided by the present invention.
具体实施方式Detailed ways
下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.
如图1所示,本发明实施例公开了一种冲孔设备,包括送料平台1、直线电机驱动部2、夹具3、冲孔平台4、定位托架5、冲孔装置6和电源,送料平台1上具有导轨;直线电机驱动部2通过滑块安装在导轨上;夹具3固定在直线电机驱动部2上;冲孔平台4设置在送料平台1的输送末端且与其位于同一水平方向;定位托架5固定在冲孔平台4上部且其与夹具3位于同一水平方向;冲孔装置6横跨在冲孔平台4上;电源分别与直线电机驱动部2、冲孔装置6电性连接。本发明直线电机驱动部2在导轨中平移,带动夹具3及夹持在其中的待冲孔工件平移,冲孔平台4上的定位托架5对待冲孔工件的位置进行限定以及支撑,冲孔装置6驱动进行冲孔动作,从而实现了待冲孔工件的自动移动,不仅提高生产效率,减小人工的劳动强度,而且可保证孔距一致性和位置没偏移,从而提高冲孔精度和质量,有利于管材冲孔的大规模加工生产。As shown in FIG. 1 , an embodiment of the present invention discloses a punching equipment, including a
具体的,直线电机驱动部2包括定子和相对于定子运动的动子,Specifically, the linear
定子包括磁排,磁排垂直安装在送料平台1上部;磁排包括磁排背板以及背对背贴放于磁排背板两侧的第一磁铁组和第二磁铁组;The stator includes a magnetic bar, and the magnetic bar is vertically installed on the upper part of the
导轨设置有两条,两条导轨分布于磁排两侧;There are two guide rails, and the two guide rails are distributed on both sides of the magnetic row;
动子包括倒U型外壳和安装于倒U型外壳内部两侧的第一线圈组和第二线圈组;The mover includes an inverted U-shaped casing and a first coil group and a second coil group installed on both sides of the inner side of the inverted U-shaped casing;
第一磁铁组与第一线圈组之间具有第一气隙,第一磁铁组、第一线圈组和第一气隙之间形成闭合磁回路;第二磁铁组与第二线圈组之间具有第二气隙,第二磁铁组、第一线圈组和第二气隙之间形成闭合磁回路。There is a first air gap between the first magnet group and the first coil group, a closed magnetic circuit is formed between the first magnet group, the first coil group and the first air gap; the second magnet group and the second coil group have a A closed magnetic circuit is formed between the second air gap, the second magnet group, the first coil group and the second air gap.
具体的,夹具3包括固定底座、第一支架、两个相对称的行程螺杆、第二支架、顶杆、气缸、滑杆、第一夹具和第二夹具,Specifically, the
固定底座固定在倒U型外壳上;第一支架安装在固定底座上;两个行程螺杆分别安装在第一支架两端;第二支架套设在行程螺杆上;顶杆安装在行程螺杆顶部;气缸固定在顶杆上部;滑杆设置在气缸与第二支架之间;第一夹具安装在第一支架内部;第二夹具安装在第二支架内且与第一夹具相对应。The fixed base is fixed on the inverted U-shaped shell; the first bracket is installed on the fixed base; the two stroke screws are respectively installed at both ends of the first bracket; the second bracket is sleeved on the stroke screw; the ejector rod is installed on the top of the stroke screw; The cylinder is fixed on the upper part of the ejector rod; the sliding rod is arranged between the cylinder and the second bracket; the first clamp is installed inside the first bracket; the second clamp is installed in the second bracket and corresponds to the first clamp.
具体的,第一夹具和第二夹具均为半圆形或方形。Specifically, the first clamp and the second clamp are both semicircular or square.
具体的,冲孔装置6包括横跨在冲孔平台4上的架体,气缸和冲头,气缸固定在架体上且其对准定位托架中心;冲头安装在气缸的底部。Specifically, the punching device 6 includes a frame spanning the
具体的,定位托架5为半圆形或方形。Specifically, the
本说明书中各个实施例采用递进的方式描述,每个实施例重点说明的都是与其他实施例的不同之处,各个实施例之间相同相似部分互相参见即可。对于实施例公开的装置而言,由于其与实施例公开的方法相对应,所以描述的比较简单,相关之处参见方法部分说明即可。The various embodiments in this specification are described in a progressive manner, and each embodiment focuses on the differences from other embodiments, and the same and similar parts between the various embodiments can be referred to each other. For the device disclosed in the embodiment, since it corresponds to the method disclosed in the embodiment, the description is relatively simple, and the relevant part can be referred to the description of the method.
对所公开的实施例的上述说明,使本领域专业技术人员能够实现或使用本发明。对这些实施例的多种修改对本领域的专业技术人员来说将是显而易见的,本文中所定义的一般原理可以在不脱离本发明的精神或范围的情况下,在其它实施例中实现。因此,本发明将不会被限制于本文所示的这些实施例,而是要符合与本文所公开的原理和新颖特点相一致的最宽的范围。The above description of the disclosed embodiments enables any person skilled in the art to make or use the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the invention. Thus, the present invention is not intended to be limited to the embodiments shown herein, but is to be accorded the widest scope consistent with the principles and novel features disclosed herein.
Claims (6)
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