CN211112852U - A fully automatic rope cutting machine - Google Patents

A fully automatic rope cutting machine Download PDF

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Publication number
CN211112852U
CN211112852U CN201921505385.1U CN201921505385U CN211112852U CN 211112852 U CN211112852 U CN 211112852U CN 201921505385 U CN201921505385 U CN 201921505385U CN 211112852 U CN211112852 U CN 211112852U
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chuck
driving device
rope
moving
fixed
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胡晓青
曲庆文
王艳娟
林春梅
张德军
盛光英
王慧
党军建
朱海琴
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Zibo Guoxin Electrical & Mechanical Technology Co ltd
Yantai Nanshan University
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Zibo Guoxin Electrical & Mechanical Technology Co ltd
Yantai Nanshan University
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Abstract

本实用新型公开了一种全自动切绳机,包括主机和控制系统,所述主机包括支架、驱动机构、夹绳机构、切绳机构,所述驱动机构包括驱动装置一、驱动装置二、驱动装置三,所述夹绳机构包括上夹头和下夹头,所述上夹头连接驱动装置一,所述上夹头包括左移动夹头和右移动夹头,所述左移动夹头连接于移动支架,所述移动支架连接驱动装置二,所述右移动夹头固定连接于固定走绳支架,所述固定走绳支架与支架连接,所述下夹头包括下移动夹头和固定夹头,所述下移动夹头连接驱动装置二,所述固定夹头固定在所述支架上,所述切绳机构包括动刀和定刀。本实用新型的有益效果具体表现在可实现绞绳的自动定长进料,可以按预定要求进行自动送料,并且切断效果好。

Figure 201921505385

The utility model discloses an automatic rope cutting machine, which comprises a main engine and a control system. The main engine comprises a bracket, a driving mechanism, a rope clamping mechanism and a rope cutting mechanism, and the driving mechanism comprises a driving device 1, a driving device 2, a driving device Device 3, the rope clamping mechanism includes an upper chuck and a lower chuck, the upper chuck is connected to the driving device 1, the upper chuck includes a left moving chuck and a right moving chuck, and the left moving chuck is connected For the movable bracket, the movable bracket is connected to the driving device 2, the right movable chuck is fixedly connected to the fixed rope-moving bracket, the fixed cable-moving bracket is connected to the bracket, and the lower chuck includes a lower movable chuck and a fixed clip The lower movable collet is connected to the second driving device, the fixed collet is fixed on the bracket, and the rope cutting mechanism includes a movable knife and a fixed knife. The beneficial effect of the utility model is embodied in that it can realize the automatic fixed-length feeding of the twisted rope, can perform automatic feeding according to predetermined requirements, and has a good cutting effect.

Figure 201921505385

Description

一种全自动切绳机A fully automatic rope cutting machine

技术领域technical field

本实用新型涉及绳切割技术领域,主要是涉及一种全自动切绳机。The utility model relates to the technical field of rope cutting, in particular to an automatic rope cutting machine.

背景技术Background technique

切绳机是造纸过程中的一种粗选净化设备,与水力碎浆机和绞绳机配套使用,使含在废纸中的杂质,如钢筋、细绳、塑料等在水力碎浆机运行过程中不断旋转缠绕,形成一根股绳并被连续拉出,最后用切绳机将拉出的股绳按预制的长度切断。现有的切绳装置自动化程度不高、切绳效果不好,因此,我们很有必要设计一种可自动进行绞绳上料和切割的自动切绳装置,以弥补现有技术的不足。Rope cutter is a kind of rough selection and purification equipment in the process of papermaking. It is used in conjunction with hydraulic pulper and rope winch to make the impurities contained in waste paper, such as steel bars, strings, plastics, etc., run in the hydraulic pulper. During the process of continuous rotation and winding, a strand is formed and continuously pulled out. Finally, the pulled strand is cut to a prefabricated length with a rope cutter. The existing rope cutting device has a low degree of automation and poor rope cutting effect. Therefore, it is necessary to design an automatic rope cutting device that can automatically feed and cut the twisted rope to make up for the shortcomings of the existing technology.

实用新型内容Utility model content

本实用新型的目的在于提供一种自动切绳装置,不仅保证切绳的效率高,还可以保证绞绳切割的长度精度。The purpose of the utility model is to provide an automatic rope cutting device, which can not only ensure high rope cutting efficiency, but also ensure the length accuracy of twisted rope cutting.

为此,本实用新型采取的技术方案是:一种全自动切绳机,包括主机和控制系统,所述主机包括支架、驱动机构、夹绳机构、切绳机构,所述驱动机构包括驱动装置一、驱动装置二、驱动装置三,所述夹绳机构包括上夹头和下夹头,所述上夹头连接驱动装置一,在驱动装置一的驱动下可上下往复移动,所述上夹头包括左移动夹头和右移动夹头,所述左移动夹头连接于移动支架,所述移动支架连接驱动装置二,所述右移动夹头固定连接于固定走绳支架,所述固定走绳支架与支架连接,所述下夹头包括下移动夹头和固定夹头,所述下移动夹头连接驱动装置二,所述固定夹头固定在所述支架上,所述切绳机构包括动刀和定刀,所述动刀安装在动刀座上,所述动刀座连接驱动装置三,所述定刀安装在定刀座上,所述定刀座固定在支架上,所述主机外侧设有护罩,所述护罩上端设有进料口。Therefore, the technical solution adopted by the present utility model is: a fully automatic rope cutting machine, including a main engine and a control system, the main engine includes a bracket, a driving mechanism, a rope clamping mechanism, and a rope cutting mechanism, and the driving mechanism includes a driving device 1. Driving device 2, driving device 3, the rope clamping mechanism includes an upper chuck and a lower chuck, the upper chuck is connected to the driving device 1, and can move up and down reciprocatingly under the driving of the driving device 1, and the upper chuck The head includes a left moving chuck and a right moving chuck, the left moving chuck is connected to the moving bracket, the moving bracket is connected to the second driving device, the right moving chuck is fixedly connected to the fixed rope-moving bracket, and the fixed walking The rope support is connected with the support, the lower chuck includes a lower moving chuck and a fixed chuck, the lower moving chuck is connected to the second driving device, the fixed chuck is fixed on the support, and the rope cutting mechanism includes A moving knife and a fixed knife, the moving knife is installed on the moving knife seat, the moving knife seat is connected to the driving device three, the fixed knife is installed on the fixed knife seat, the fixed knife seat is fixed on the bracket, the The outer side of the main machine is provided with a protective cover, and the upper end of the protective cover is provided with a feeding port.

优选的,所述移动支架采用导轨限位。Preferably, the moving bracket is limited by a guide rail.

优选的,所述导轨为圆形导轨。Preferably, the guide rail is a circular guide rail.

优选的,所述动刀与驱动装置三之间设有油缸连接架,所述油缸连接架为销轴连接结构。Preferably, an oil cylinder connecting frame is provided between the movable knife and the third driving device, and the oil cylinder connecting frame is a pin shaft connection structure.

优选的,所述驱动机构采用液压驱动、电动或者气动。Preferably, the drive mechanism adopts hydraulic drive, electric drive or pneumatic drive.

优选的,所述控制系统采用PLC或直接上位机。采用控制系统用来操作和控制切绳机的工作程序。Preferably, the control system adopts PLC or direct upper computer. The control system is used to operate and control the working procedure of the rope cutter.

优选的,所述支架上还设有沿水平方向设置的导轨条,所述导轨条包括导轨条一、导轨条二和导轨条三,所述导轨条一、导轨条二和导轨条三分别与动刀、下移动夹头和左移动夹头相配合。Preferably, the support is further provided with guide rails arranged in a horizontal direction, the guide rails include guide rails 1, guide rails 2 and guide rails 3, the guide rails 1, guide rails 2 and guide rails 3 are respectively The movable knife, the lower movable collet and the left movable collet are matched.

优选的,所述左移动夹头和右移动夹头相对的表面设有多个圆柱形凸起。Preferably, a plurality of cylindrical protrusions are provided on the opposite surfaces of the left moving chuck and the right moving chuck.

与现有技术相比,本实用新型的有益效果具体表现在以下方面:Compared with the prior art, the beneficial effects of the present utility model are embodied in the following aspects:

1.可实现绞绳的自动定长进料,可以按预定要求进行自动送料,并且切断效果好,可实现一次切断绞绳内混入的5根8mm的钢筋;1. It can realize the automatic fixed-length feeding of the twisted rope, and can automatically feed according to the predetermined requirements, and the cutting effect is good, and it can cut 5 8mm steel bars mixed in the twisted rope at one time;

2.采用双工位夹持,保证绞绳松散部分的紧密化,以利于切断;2. Double-station clamping is adopted to ensure the compaction of the loose part of the twisted rope, so as to facilitate cutting;

3.实现绞绳的控制切断,切断长度采用位置控制,实现均匀化,且长度可以调节。3. Realize the controlled cutting of the twisted rope, and the cutting length adopts position control to achieve uniformity, and the length can be adjusted.

附图说明Description of drawings

图1为本实用新型的结构示意图。Figure 1 is a schematic structural diagram of the utility model.

具体实施方式Detailed ways

下面将结合附图对本实用新型的技术方案进行清楚、完整地描述,显然,所描述的实施例是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the described embodiments are a part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.

实施例一Example 1

一种全自动切绳机,包括主机和控制系统,所述主机包括支架1、驱动机构、夹绳机构、切绳机构,所述驱动机构包括驱动装置一18、驱动装置二19、驱动装置三20,具体地,驱动机构采用液压驱动,驱动装置一包括4个液压油缸、驱动装置二包括4个液压油缸、驱动装置三包括2个液压油缸,并配有液压站。A fully automatic rope cutting machine, including a main engine and a control system, the main engine includes a bracket 1, a driving mechanism, a rope clamping mechanism, and a rope cutting mechanism, and the driving mechanism includes a driving device 18, a driving device 2 19, and a driving device 3 20. Specifically, the driving mechanism adopts hydraulic drive, the first driving device includes 4 hydraulic oil cylinders, the second driving device includes 4 hydraulic oil cylinders, and the third driving device includes 2 hydraulic oil cylinders, and is equipped with a hydraulic station.

所述夹绳机构包括上夹头和下夹头,所述上夹头连接驱动装置一,在驱动装置一的驱动下可上下往复移动。The rope clamping mechanism includes an upper chuck and a lower chuck, and the upper chuck is connected with a driving device 1 and can move up and down reciprocatingly under the driving of the driving device 1.

所述上夹头包括左移动夹头16和右移动夹头4,所述左移动夹头和右移动夹头均连接驱动装置一18,分别连接两个液压油缸,且左移动夹头和右移动夹头在液压油缸的驱动下同步上下移动。The upper collet includes a left mobile collet 16 and a right mobile collet 4. The left mobile collet and the right mobile collet are both connected to the driving device 1 18, respectively connected to two hydraulic oil cylinders, and the left mobile collet and the right mobile collet are connected. The moving chuck moves up and down synchronously under the drive of the hydraulic cylinder.

所述左移动夹头16连接于移动支架7,所述移动支架7连接驱动装置二19,所述右移动夹头4固定连接于固定走绳支架3,所述固定走绳支架3与支架1连接。具体地,右移动夹头为固定结构,左移动夹头可水平往复移动,通过驱动装置二驱动移动支架水平移动,移动支架带动左移动夹头进行水平移动。当左移动夹头向右移动到接近右移动夹头时,将绞绳夹住。The left moving chuck 16 is connected to the moving bracket 7 , the moving bracket 7 is connected to the driving device 2 19 , the right moving chuck 4 is fixedly connected to the fixed rope-moving support 3 , and the fixed rope-moving support 3 and the support 1 connect. Specifically, the right movable chuck is a fixed structure, the left movable chuck can reciprocate horizontally, and the movable bracket is driven to move horizontally by the second driving device, and the movable bracket drives the left movable chuck to move horizontally. When the left moving collet moves to the right, close to the right moving collet, clamp the twisted rope.

所述下夹头包括下移动夹头11和固定夹头8,所述下移动夹头11连接驱动装置二19,所述固定夹头固定在所述支架上。具体地,固定夹头为固定结构,下移动夹头连接驱动装置二的其中两个液压油缸,在液压油缸的驱动下水平移动,当下移动夹头向右移动接近固定夹头时,可将绞绳夹紧。The lower chuck includes a lower movable chuck 11 and a fixed chuck 8, the lower movable chuck 11 is connected to the second driving device 19, and the fixed chuck is fixed on the bracket. Specifically, the fixed collet is a fixed structure, and the lower movable collet is connected to two hydraulic oil cylinders of the second driving device, and moves horizontally under the driving of the hydraulic oil cylinder. rope clamp.

所述切绳机构包括动刀12和定刀5,所述动刀12安装在动刀座10上,所述动刀座10连接驱动装置三20,所述定刀5安装在定刀座2上,所述定刀座固定在支架上。具体地,定刀为固定结构,动刀可在驱动装置三的作用下水平移动。定刀与动刀刀刃相对设置,切绳时,动刀向右移动与定刀相配合。The rope cutting mechanism includes a movable knife 12 and a fixed knife 5, the movable knife 12 is installed on the movable knife base 10, the movable knife base 10 is connected to the driving device 3 20, and the fixed knife 5 is installed on the fixed knife base 2 The fixed knife seat is fixed on the bracket. Specifically, the fixed knife is a fixed structure, and the movable knife can move horizontally under the action of the driving device 3 . The fixed knife and the moving knife are arranged opposite to each other. When cutting the rope, the moving knife moves to the right to cooperate with the fixed knife.

所述主机外侧设有护罩17,所述护罩17上端设有进料口21,绞绳从上端进料口21进入主机。The outer side of the main machine is provided with a protective cover 17, the upper end of the protective cover 17 is provided with a feeding port 21, and the twisted rope enters the main machine from the feeding port 21 at the upper end.

所述移动支架7采用导轨6限位。所述导轨6为圆形导轨。采用圆型导轨对移动支架进行限位,保证移动支架移动的直线性。The moving bracket 7 is limited by the guide rail 6 . The guide rail 6 is a circular guide rail. Circular guide rails are used to limit the position of the movable bracket to ensure the linearity of the movement of the movable bracket.

所述动刀12与驱动装置三20之间设有油缸连接架9,所述油缸连接架9为销轴连接结构。采用销轴连接结构,实现动刀与驱动装置之间的可动连接。An oil cylinder connection frame 9 is arranged between the movable knife 12 and the driving device 320, and the oil cylinder connection frame 9 is a pin shaft connection structure. The pin shaft connection structure is adopted to realize the movable connection between the movable knife and the driving device.

所述控制系统采用PLC。The control system adopts PLC.

所述支架上还设有沿水平方向设置的导轨条,所述导轨条包括导轨条一15、导轨条二14和导轨条三13,所述导轨条一、导轨条二和导轨条三分别与动刀、下移动夹头和左移动夹头相配合。采用导轨条进行限位,保证动刀、下移动夹头和左移动夹头移动的直线性。The support is also provided with guide rails arranged in the horizontal direction. The guide rails include guide rails one 15, two guide rails 14 and three guide rails 13. The movable knife, the lower movable collet and the left movable collet are matched. The guide rail is used to limit the position to ensure the linearity of the moving knife, the lower moving chuck and the left moving chuck.

使用过程中,绞绳从护罩上端的进料口投入主机中,左移动夹头在驱动装置二的作用下向右移动,配合右移动夹头将进入主机中的绞绳夹住,当达到一定的控制力时,停止移动;然后,左移动夹头和右移动夹头在驱动装置一的作用下夹紧绞绳向下移动,到达指定位置后,下移动夹头在驱动装置二的作用下向右移动,配合固定夹头将上夹头输送下来的绞绳夹住,以便进行下一步的切绳操作;最后,动刀相对下移动夹头延时移动,在驱动装置三的作用下向右移动,完成绞绳的切断。随后动刀向左退回,同时左移动夹头向左退回,向上移位,然后下移动夹头向左退回,此时完成一个循环。接着,左移动夹头继续在驱动装置二的作用下向右移动夹紧绞绳,开始下一个循环的向下输送绞绳并完成切断的操作,以此实现全自动切绳操作。During use, the twisted rope is put into the main machine from the feed port at the upper end of the shield, and the left moving chuck moves to the right under the action of the second drive device, and the right moving chuck is used to clamp the twisted rope entering the host. When a certain control force is reached, the movement is stopped; then, the left moving chuck and the right moving chuck clamp the rope and move downward under the action of the driving device 1. After reaching the designated position, the downward moving chuck acts on the driving device 2. Move downward and rightward, and cooperate with the fixed chuck to clamp the twisted rope conveyed by the upper chuck, so as to carry out the next rope cutting operation; finally, the movable knife moves the chuck downward relative to the delayed movement, under the action of the driving device 3 Move to the right to finish cutting the twisted rope. Then the moving knife retreats to the left, and at the same time, the left-moving collet retreats to the left, moves upward, and then moves the collet downward to retreat to the left, and a cycle is completed at this time. Next, the left-moving chuck continues to move to the right to clamp the twisted rope under the action of the second driving device, and starts the next cycle of downward conveying of the twisted rope and completes the cutting operation, so as to realize the automatic rope cutting operation.

实施例二Embodiment 2

其他技术方案与实施例一相同,不同之处在于,所述左移动夹头16和右移动夹头4相对的表面设有多个圆柱形凸起。采用此技术方案,可以更好地将绞绳夹紧固定,绞绳中可能混有钢筋、细绳、塑料等物质,圆柱形凸起可以插入到绞绳内部,起到很好的固定作用。The other technical solutions are the same as the first embodiment, the difference is that the opposite surfaces of the left moving chuck 16 and the right moving chuck 4 are provided with a plurality of cylindrical protrusions. With this technical solution, the twisted rope can be better clamped and fixed. The twisted rope may be mixed with steel bars, thin ropes, plastics and other substances, and the cylindrical protrusions can be inserted into the twisted rope, which has a good fixing effect.

以上各实施例仅用以说明本实用新型的技术方案,而非对其限制;尽管参照前述各实施例对本实用新型进行了详细的说明,本领域的普通技术人员应当理解:其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分或者全部技术特征进行等同替换;而这些修改或者替换,并不使相应技术方案的本质脱离本实用新型各实施例技术方案的范围。The above embodiments are only used to illustrate the technical solutions of the present invention, but not to limit it; although the present invention has been described in detail with reference to the foregoing embodiments, those of ordinary skill in the art should understand: The technical solutions described in the embodiments are modified, or some or all of the technical features thereof are equivalently replaced; and these modifications or replacements do not make the essence of the corresponding technical solutions deviate from the scope of the technical solutions of the embodiments of the present invention.

Claims (8)

1. The full-automatic rope cutting machine is characterized by comprising a host and a control system, wherein the host comprises a support (1), a driving mechanism, a rope clamping mechanism and a rope cutting mechanism, the driving mechanism comprises a first driving device (18), a second driving device (19) and a third driving device (20), the rope clamping mechanism comprises an upper chuck and a lower chuck, the upper chuck is connected with the first driving device (18) and can move up and down in a reciprocating manner under the driving of the first driving device (18), the upper chuck comprises a left moving chuck (16) and a right moving chuck (4), the left moving chuck (16) is connected to a moving support (7), the moving support (7) is connected with the second driving device (19), the right moving chuck (4) is fixedly connected to a fixed rope walking support (3), the fixed rope walking support (3) is connected with the support (1), the lower chuck comprises a lower moving chuck (11) and a fixed chuck (8), move chuck (11) down and connect drive arrangement two (19), fixed chuck (8) are fixed on support (1), cut rope mechanism including moving sword (12) and stationary knife (5), move sword (12) and install on moving blade holder (10), move blade holder (10) and connect drive arrangement three (20), stationary knife (5) are installed on stationary knife holder (2), stationary knife holder (2) are fixed on support (1), the host computer outside is equipped with guard shield (17), guard shield (17) upper end is equipped with feed inlet (21).
2. The full-automatic rope cutting machine according to claim 1, characterized in that the movable support (7) is limited by a guide rail (6).
3. The machine according to claim 2, characterized in that the guide (6) is a circular guide.
4. The full-automatic rope cutting machine according to claim 1, characterized in that an oil cylinder connecting frame (9) is arranged between the movable knife (12) and the driving device III (20), and the oil cylinder connecting frame (9) is of a pin shaft connecting structure.
5. The full-automatic rope cutting machine according to claim 1, wherein the driving mechanism is hydraulically driven, electrically driven or pneumatically driven.
6. The full-automatic rope cutting machine according to claim 1, wherein the control system adopts P L C or a direct upper computer.
7. The full-automatic rope cutting machine according to claim 1, wherein the support (1) is further provided with a guide rail bar arranged in the horizontal direction, the guide rail bar comprises a first guide rail bar (15), a second guide rail bar (14) and a third guide rail bar (13), and the first guide rail bar, the second guide rail bar and the third guide rail bar are respectively matched with the movable knife (12), the lower movable chuck (11) and the left movable chuck (16).
8. The machine according to claim 1, characterized in that the opposite surfaces of the left mobile gripping head (16) and the right mobile gripping head (4) are provided with a plurality of cylindrical protrusions.
CN201921505385.1U 2019-09-10 2019-09-10 A fully automatic rope cutting machine Expired - Fee Related CN211112852U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110670334A (en) * 2019-09-10 2020-01-10 烟台南山学院 Full-automatic rope cutting machine

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110670334A (en) * 2019-09-10 2020-01-10 烟台南山学院 Full-automatic rope cutting machine

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