CN216729467U - Cylinder jacket casting machine baffle is cleaned with water and is brushed spraying device - Google Patents
Cylinder jacket casting machine baffle is cleaned with water and is brushed spraying device Download PDFInfo
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- CN216729467U CN216729467U CN202220223855.0U CN202220223855U CN216729467U CN 216729467 U CN216729467 U CN 216729467U CN 202220223855 U CN202220223855 U CN 202220223855U CN 216729467 U CN216729467 U CN 216729467U
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Abstract
The utility model belongs to the field of cylinder sleeve production, and particularly relates to a baffle brushing and spraying device of a cylinder sleeve casting machine, wherein a baffle transfer mechanism is arranged between four stations of feeding, brushing, spraying and discharging on a workbench, a brushing mechanism is arranged on a brushing station, and a spraying mechanism is arranged on the side of a spraying station; the baffle plate transferring mechanism comprises a turntable, a bottom plate, a top plate and a lifting gripper, wherein a lifting cylinder is arranged on the top plate; the brushing mechanism comprises a stand column, a cross beam, a brushing cylinder, a brushing frame, a baffle row brush and a baffle brush; the spraying mechanism comprises a fixed plate, a lifting cylinder, a lifting plate, a swing arm rotating shaft, a swing arm cylinder and a swing arm, wherein a nozzle is arranged on the swing arm, a rotatable brushing chuck and a rotatable spraying chuck are arranged in a brushing groove and a spraying groove respectively, the brushing groove is provided with a dust suction pipe, and the spraying groove is provided with a coating return pipe. The device can replace traditional manual cleaning and spraying operation, and is large in labor intensity reduction, working efficiency is improved, coating dust pollution is reduced, and occupational disease hazards are reduced.
Description
Technical Field
The utility model belongs to the field of cylinder sleeve production, and particularly relates to a cleaning and spraying device for a baffle of a cylinder sleeve casting machine.
Background
The cylinder sleeve is an important component of the internal combustion engine, is embedded in a cylinder barrel of a cylinder body, and forms a combustion chamber together with a piston and a cylinder cover, and the usability, reliability, economy and service life of the internal combustion engine are directly influenced by the quality of the cylinder sleeve. The cylinder sleeve is cast by adopting centrifugal casting at present, the centrifugal casting process flow of the cylinder sleeve comprises a plurality of processes of preparing a mold, pouring molten iron, cooling and shaping, pulling out a blank, cooling the blank and the like, wherein residual paint is required to be cleaned and brushed and paint is required to be sprayed again on the casting mold and a baffle at the opening part of the mold in the process of preparing the mold, manual operation is adopted for cleaning and spraying the mold and the baffle in the traditional production process, the working efficiency is low, the labor intensity is high, and the coating dust generated in the cleaning and spraying process can harm human health.
SUMMERY OF THE UTILITY MODEL
Aiming at the situation, the utility model provides a baffle brushing and spraying device of a cylinder sleeve casting machine, which can replace manual work to finish the baffle brushing and spraying work and reduce the paint dust pollution in the operation process.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a baffle brushing and spraying device of a cylinder sleeve casting machine comprises a workbench, wherein four stations of feeding, brushing, spraying and discharging are arrayed on the workbench, a baffle transfer mechanism is arranged between the four stations, a brushing mechanism is arranged above the brushing station, and a spraying mechanism is arranged on one side of the spraying station;
the baffle plate transferring mechanism comprises a rotary table arranged on a workbench, a transferring motor is arranged below the rotary table in a matched mode, a rotatable bottom plate is connected above the rotary table, a top plate is erected above the bottom plate through four guide rails, a liftable gripper frame is arranged between the bottom plate and the top plate and is in sliding connection with the four guide rails through four sliding sleeves, a lifting cylinder is vertically arranged above the top plate, the action end of the lifting cylinder is connected with the middle of the gripper frame, and four hooks for grabbing the baffle plate are uniformly distributed on the outer side of the gripper frame;
the cleaning mechanism comprises an upright post fixedly connected on the workbench, the upper part of the upright post is connected with a cross beam, a cleaning cylinder is vertically arranged above the cross beam, a cleaning frame is connected below the action end of the cleaning cylinder, a baffle row brush is arranged below the cleaning frame, a baffle brush is arranged on the side of the cleaning frame, guide rods are arranged on two sides of the cleaning cylinder, the guide rods are slidably connected with the cross beam through linear bearings, and the lower ends of the guide rods are fixedly connected with the cleaning frame;
the spraying mechanism comprises a fixed plate connected with a workbench, a lifting cylinder is arranged on the outer side of the fixed plate, a lifting plate is connected above the action end of the lifting cylinder, a swing arm rotating shaft is arranged at one end, close to the workbench, above the lifting plate, a swing arm cylinder is arranged at the other end of the lifting plate, a rotatable swing arm is arranged on the swing arm rotating shaft, the middle part of the swing arm is connected with the swing arm rotating shaft, a nozzle is arranged at one end, close to a spraying station, of the swing arm, the other end of the swing arm is connected with the action end of the swing arm cylinder, the nozzle is connected with a coating pipe, a cleaning groove and a spraying groove are respectively arranged at the cleaning station and the spraying station, a rotatable cleaning chuck and a rotatable spraying chuck are respectively arranged in the cleaning groove and the spraying groove, the lower part of the cleaning chuck is in transmission connection with a cleaning motor through the cleaning rotating shaft, the lower part of the spraying chuck is in transmission connection with the spraying motor through the spraying rotating shaft, and a suction pipe for sucking coating dust is arranged on the side of the cleaning groove, a return pipe for collecting the dripping coating is arranged at the side of the spraying groove.
Furthermore, a control box is arranged above the brushing and spraying stations through a side protection plate frame, and the overhead structural design is more favorable for saving space.
Furthermore, the feeding station and the discharging station are cantilever plates which are arranged outside the workbench in a hanging mode, and the space volume and the manufacturing cost of the workbench are saved.
Furthermore, a receiving hopper is arranged below the nozzle, the discharge end of the receiving hopper is connected to the return pipe, and the redundant coating sprayed in the spraying groove and the coating liquid drops dropped by the nozzle are collected, returned and recycled.
Further, the transfer motor is a servo motor, and a servo driver is arranged in the control box in a matched mode.
Further, the lifting cylinder is a three-axis guiding cylinder.
Further, the sliding sleeve is an engineering plastic linear bearing.
The utility model also includes other components which are conventional in the art and which may be used in the normal course of practice, and further, the utility model is not limited to the disclosed devices or components, which are well known in the art.
The utility model has the following beneficial effects:
the baffle brushing and spraying device of the cylinder sleeve casting machine provided by the utility model replaces the traditional manual brushing and spraying operation, the labor intensity is reduced, the working efficiency is improved, the coating dust pollution is reduced, and the occupational disease hazard is reduced.
Drawings
Fig. 1 is an overall structure schematic diagram of a cylinder liner casting machine baffle brushing and spraying device in the embodiment.
Fig. 2 is a schematic view of the internal structure of the baffle brushing and spraying device in fig. 1 with the control box and the baffles removed.
Fig. 3 is a schematic structural diagram of the baffle plate transferring mechanism in fig. 1.
Fig. 4 is a schematic structural view of the cleaning mechanism in fig. 1.
Fig. 5 is a schematic structural view of the spraying mechanism in fig. 1.
Detailed Description
The technical solutions of the present invention will be clearly and completely described below with reference to specific embodiments, and it should be understood that the described embodiments are only some embodiments, but not all embodiments, of the present invention.
Examples
As shown in fig. 1-2, a baffle brushing and spraying device of a cylinder sleeve casting machine comprises a workbench 1, wherein four stations of feeding 2, brushing 3, spraying 4 and discharging 5 are arranged on the workbench in an array manner, a baffle transfer mechanism 6 is arranged between the four stations, a brushing mechanism 7 is arranged above the brushing station, and a spraying mechanism 8 is arranged on one side of the spraying station;
as shown in fig. 3, the baffle plate transferring mechanism comprises a rotary table 9 arranged on a workbench, a transferring motor 10 is arranged below the rotary table in a matching manner, a rotatable bottom plate 11 is connected above the rotary table, a top plate 13 is erected above the bottom plate through four guide rails 12, a liftable gripper frame 14 is arranged between the bottom plate and the top plate, the gripper frame is in sliding connection with the four guide rails through four sliding sleeves 15, a lifting cylinder 16 is vertically arranged above the top plate, the action end of the lifting cylinder is connected with the middle of the gripper frame, and four hooks 17 for grabbing a baffle plate 43 are uniformly distributed on the outer side of the gripper frame;
as shown in fig. 4, the brushing mechanism comprises a vertical column 18 fixedly connected on the workbench, the upper part of the vertical column is connected with a cross beam 19, a brushing cylinder 20 is vertically arranged above the cross beam, a brushing frame 21 is connected below the action end of the brushing cylinder, a baffle row brush 22 is arranged below the brushing frame, a baffle pen brush 23 is arranged on the side of the brushing frame, guide rods 24 are arranged on two sides of the brushing cylinder, the guide rods are slidably connected with the cross beam through linear bearings 25, and the lower ends of the guide rods are fixedly connected with the brushing frame;
as shown in fig. 5, the spraying mechanism comprises a fixed plate 26 connected with the workbench, a lifting cylinder 27 is arranged on the outer side of the fixed plate, a lifting plate 28 is connected above the action end of the lifting cylinder, a swing arm rotating shaft 29 is arranged at one end, close to the workbench, above the lifting plate, a swing arm cylinder 30 is arranged at the other end of the lifting plate, a rotatable swing arm 31 is arranged on the swing arm rotating shaft, the middle part of the swing arm is connected with the swing arm rotating shaft, a nozzle 32 is arranged at one end, close to the spraying station, of the swing arm, the other end of the swing arm is connected with the action end of the swing arm cylinder, and the nozzle is connected with a coating pipe 33;
the cleaning station and the spraying station are respectively provided with a cleaning groove 34 and a spraying groove 35, the cleaning groove and the spraying groove are respectively internally provided with a rotatable cleaning chuck 36 and a rotatable spraying chuck, and the cleaning chuck and the spraying chuck are used for clamping a placed baffle and driving the baffle to rotate, so that relative friction motion is formed among the baffle, the baffle row brush and the baffle pen brush, and the cleaning of residual paint on the upper surface and the side surface of the baffle is realized; the spraying chuck drives the baffle to rotate, the spray-coating of the spray nozzle is realized on the surface of the baffle uniformly, the lower part of the brushing chuck is in transmission connection with the brushing motor through the brushing rotating shaft, the lower part of the spraying chuck is in transmission connection with the spraying motor 38 through the spraying rotating shaft 37, the brushing groove side is provided with a suction pipe 39 for sucking coating dust, and the spraying groove side is provided with a return pipe 40 for collecting dripping coating.
A control box 41 is arranged above the brushing and spraying stations through a side protection plate frame, an air source pipeline and an electromagnetic valve group for supplying compressed air to each air cylinder are arranged in the control box, and circuit settings for controlling the transfer motor, the brushing motor, the spraying motor and the electromagnetic valve group are further arranged.
The feeding station and the discharging station are cantilever plates which are arranged outside the workbench in a hanging mode, so that the space volume and the manufacturing cost of the workbench are saved on the one hand, and on the other hand, the feeding station and the discharging station are also arranged and grabbed with the baffle plates conveniently.
A receiving hopper 42 is further arranged below the nozzle, the discharge end of the receiving hopper is connected to a return pipe, the receiving hopper is used for receiving residual coating liquid drops dropping from the nozzle, and the return pipe collects redundant coating sprayed in the spraying groove and the coating liquid drops dropping from the nozzle and returns the residual coating liquid drops to the coating storage tank for recycling.
The transfer motor is servo motor, is provided with rather than matched with servo driver in the control box, and servo motor can control each stop position of colluding the claw accurately, ensures to collude the claw and stops to accurate the corresponding with each station when rotating to the accurate baffle of snatching of being convenient for.
The lifting cylinder is a three-axis guide cylinder, so that the lifting plate is prevented from rotating in the lifting process, and the stability of the lifting plate is ensured.
The sliding sleeve is an engineering plastic linear bearing, has good sliding performance, saves cost, and is simpler and more convenient to maintain.
The technical solution of the present invention is not limited to the above-described specific embodiments, and many modifications and variations will be apparent to those skilled in the art without departing from the scope and spirit of the described embodiments, and any technical modifications within the spirit and principle of the present invention fall within the protection scope of the present invention.
Claims (8)
1. The utility model provides a cylinder jacket casting machine baffle brusher spraying device, includes the workstation, its characterized in that: the automatic cleaning and spraying device is characterized in that four stations of feeding, cleaning, spraying and discharging are arranged on the workbench in an array manner, a baffle plate transfer mechanism is arranged among the four stations, a cleaning mechanism is arranged above the cleaning station, and a spraying mechanism is arranged on one side of the spraying station; the baffle plate transfer mechanism comprises a rotary table arranged on a workbench, a transfer motor is arranged below the rotary table in a matched mode, a rotatable bottom plate is connected to the upper portion of the rotary table, a top plate is erected above the bottom plate through four guide rails, a liftable gripper frame is arranged between the bottom plate and the top plate and is in sliding connection with the four guide rails through four sliding sleeves, a lifting cylinder is vertically arranged above the top plate, the action end of the lifting cylinder is connected with the middle of the gripper frame, and four hooks for grabbing a baffle plate are uniformly distributed on the outer side of the gripper frame; the cleaning mechanism comprises an upright post fixedly connected on the workbench, the upper part of the upright post is connected with a cross beam, a cleaning cylinder is vertically arranged above the cross beam, a cleaning frame is connected below the action end of the cleaning cylinder, a baffle row brush is arranged below the cleaning frame, and a baffle brush is arranged on the side of the cleaning frame; the spraying mechanism comprises a fixed plate connected with a workbench, a lifting cylinder is arranged on the outer side of the fixed plate, a lifting plate is connected above the action end of the lifting cylinder, a swing arm rotating shaft is arranged at one end, close to the workbench, above the lifting plate, a swing arm cylinder is arranged at the other end of the lifting plate, a rotatable swing arm is arranged on the swing arm rotating shaft, the middle part of the swing arm is connected with the swing arm rotating shaft, a nozzle is arranged at one end, close to a spraying station, of the swing arm, the other end of the swing arm is connected with the action end of the swing arm cylinder, the nozzle is connected with a coating pipe, a cleaning groove and a spraying groove are respectively arranged at the cleaning station and the spraying station, a rotatable cleaning chuck and a rotatable spraying chuck are respectively arranged in the cleaning groove and the spraying groove, the lower part of the cleaning chuck is in transmission connection with a cleaning motor through the cleaning rotating shaft, the lower part of the spraying chuck is in transmission connection with the spraying motor through the spraying rotating shaft, and a suction pipe for sucking coating dust is arranged on the side of the cleaning groove, a return pipe for collecting the dripping coating is arranged at the side of the spraying groove.
2. The cylinder liner casting machine baffle brushing and spraying device according to claim 1, characterized in that: a control box is arranged above the brushing and spraying stations through a side guard plate frame.
3. The cylinder liner casting machine baffle brushing and spraying device according to claim 1, characterized in that: the feeding station and the discharging station are cantilever plates which are arranged outside the workbench in a hanging mode.
4. The cylinder liner casting machine baffle brushing and spraying device of claim 1, characterized in that: the lower end of the guide rod is fixedly connected with the brushing frame.
5. The cylinder liner casting machine baffle brushing and spraying device according to claim 1, characterized in that: a receiving hopper is arranged below the nozzle, and the discharge end of the receiving hopper is connected to the return pipe.
6. The cylinder liner casting machine baffle brushing and spraying device of claim 1, characterized in that: the transfer motor is a servo motor.
7. The cylinder liner casting machine baffle brushing and spraying device according to claim 1, characterized in that: the lifting cylinder is a three-axis guiding cylinder.
8. The cylinder liner casting machine baffle brushing and spraying device according to claim 1, characterized in that: the sliding sleeve is an engineering plastic linear bearing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220223855.0U CN216729467U (en) | 2022-01-25 | 2022-01-25 | Cylinder jacket casting machine baffle is cleaned with water and is brushed spraying device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202220223855.0U CN216729467U (en) | 2022-01-25 | 2022-01-25 | Cylinder jacket casting machine baffle is cleaned with water and is brushed spraying device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216729467U true CN216729467U (en) | 2022-06-14 |
Family
ID=81915657
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202220223855.0U Active CN216729467U (en) | 2022-01-25 | 2022-01-25 | Cylinder jacket casting machine baffle is cleaned with water and is brushed spraying device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216729467U (en) |
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2022
- 2022-01-25 CN CN202220223855.0U patent/CN216729467U/en active Active
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