CN216717021U - Raw coke oven gas waste heat and dry quenching coke waste heat combined recycling system - Google Patents
Raw coke oven gas waste heat and dry quenching coke waste heat combined recycling system Download PDFInfo
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- CN216717021U CN216717021U CN202022019656.1U CN202022019656U CN216717021U CN 216717021 U CN216717021 U CN 216717021U CN 202022019656 U CN202022019656 U CN 202022019656U CN 216717021 U CN216717021 U CN 216717021U
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- 239000002918 waste heat Substances 0.000 title claims abstract description 47
- 239000000571 coke Substances 0.000 title claims abstract description 44
- 238000010791 quenching Methods 0.000 title claims abstract description 10
- 230000000171 quenching effect Effects 0.000 title claims abstract description 10
- 239000007789 gas Substances 0.000 title claims abstract description 9
- 238000004064 recycling Methods 0.000 title claims abstract description 6
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 35
- 230000001174 ascending effect Effects 0.000 claims abstract 4
- 239000011261 inert gas Substances 0.000 claims description 6
- 239000012535 impurity Substances 0.000 claims description 3
- 239000003245 coal Substances 0.000 claims description 2
- 239000012716 precipitator Substances 0.000 claims 2
- 238000011084 recovery Methods 0.000 abstract description 9
- 238000004939 coking Methods 0.000 abstract description 7
- 238000000034 method Methods 0.000 abstract description 7
- 239000002912 waste gas Substances 0.000 description 16
- 239000012717 electrostatic precipitator Substances 0.000 description 7
- 238000005516 engineering process Methods 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 3
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000003546 flue gas Substances 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000197 pyrolysis Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 230000017525 heat dissipation Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 238000002844 melting Methods 0.000 description 1
- 230000008018 melting Effects 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
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Abstract
Description
技术领域technical field
本实用新型属于余热回收设备领域,特别涉及一种荒煤气余热与干熄焦余热联合回收利用系统。The utility model belongs to the field of waste heat recovery equipment, in particular to a combined recovery and utilization system of waste heat from waste gas and coke dry quenching.
背景技术Background technique
炼焦化学工业是我国国民经济的重要组成部分,焦炭的生产过程为:配合煤在焦炉里隔绝空气的条件下加热干馏,经过干燥、热解、熔融、粘结、固化、收缩等过程制成焦炭,过程中产生大量荒煤气。在焦炉的生产能耗中,高温红焦带出的显热约占37%,高温荒煤气带出的显热约占36%,焦炉烟道气显热约占17%,焦炉散热约占10%。其中,红焦显热采用干熄焦技术能够进行较好地回收。干熄焦就是用于回收炼焦过程中红焦显热的一种技术,干熄焦技术可以回收红焦的80%以上红焦显热。焦炉荒煤气的温度650℃~800℃,这一部分热量属于中温余热。从80年代初期国内就开始尝试回收焦化荒煤气带出的这部分显热,但至今未形成成熟、可靠、高效的回收利用技术,焦炉荒煤气余热资源没有得到有效回收利用的现象,造成大量能源浪费。The coking chemical industry is an important part of my country's national economy. The production process of coke is: heating and dry distillation with coal in a coke oven under the condition of isolating air, and then drying, pyrolysis, melting, bonding, solidification, shrinkage and other processes to make Coke, a large amount of waste gas is produced in the process. In the production energy consumption of coke ovens, the sensible heat brought out by high-temperature red coke accounts for about 37%, the sensible heat brought out by high-temperature waste gas accounts for about 36%, the sensible heat of coke oven flue gas accounts for about 17%, and the heat dissipation of coke ovens accounts for about 17%. about 10%. Among them, the sensible heat of red coke can be better recovered by CDQ technology. CDQ is a technology used to recover the sensible heat of red coke in the coking process. CDQ technology can recover more than 80% of the sensible heat of red coke. The temperature of the coke oven waste gas is 650 ℃ ~ 800 ℃, and this part of the heat belongs to the medium temperature waste heat. Since the early 1980s, domestic attempts to recover the sensible heat from coking waste gas have been attempted, but so far no mature, reliable and efficient recycling technology has been formed, and the waste heat resources of coke oven waste gas have not been effectively recycled, causing a large Energy waste.
实用新型内容Utility model content
本实用新型的目的是提供一种荒煤气余热与干熄焦余热联合回收利用系统,给水泵与第一汽包进口相连,经过上升管加热后的蒸汽与第一汽包进口相连,第一汽包水出口经过第一循环水泵到上升管中加热,第一汽包蒸汽出口连接汽轮机,蒸汽到汽轮机中做功。The purpose of this utility model is to provide a combined recovery and utilization system of waste heat from waste gas and coke dry quenching. The outlet of the water drum is heated in the riser pipe through the first circulating water pump, and the steam outlet of the first steam drum is connected to the steam turbine, and the steam goes to the steam turbine to do work.
干熄炉中的惰性气体带走焦炭的高温热量,经第一电除尘器,除去多余杂质后,进入余热锅炉,加热余热锅炉中的给水,再经过第二电除尘器回到干熄炉中循环使用。The inert gas in the CDQ takes away the high temperature heat of the coke. After removing excess impurities through the first electrostatic precipitator, it enters the waste heat boiler to heat the feed water in the waste heat boiler, and then returns to the CDQ through the second electrostatic precipitator. recycle.
给水泵与余热锅炉相连,给水先到余热锅炉内的省煤器加热,在经过管道到第二汽包中。The feed water pump is connected to the waste heat boiler, and the feed water first goes to the economizer in the waste heat boiler for heating, and then goes to the second steam drum through the pipeline.
从第二汽包出来的水,经过第二循环水泵,进入到余热锅炉中的翅片蒸发器受热,再经过管道回到第二汽包中。The water from the second steam drum passes through the second circulating water pump, enters the finned evaporator in the waste heat boiler to be heated, and then returns to the second steam drum through the pipeline.
第二汽包中的蒸汽重新回到余热锅炉中的过热器中,变成过热蒸汽,与从第一汽包中出来的蒸汽混合,到汽轮机中做功。The steam in the second steam drum is returned to the superheater in the waste heat boiler and becomes superheated steam, which is mixed with the steam from the first steam drum to do work in the steam turbine.
本实用新型的有益效果为:The beneficial effects of the present utility model are:
1.焦炉在炼焦过程中,炭化室逸出大量荒煤气,750℃的高温荒煤气进入焦炉上升管蒸发器,经换热后,温度降低到约500℃,上升管余热回收系统的应用对改善炉顶作业环境起到至关重要的作用,据测量,旧上升管筒体外壁的温度均在200℃以上,新筒体外壁温度由上升管下段底部的100℃左右向上逐渐降低至上段顶部40℃~50℃,炉顶作业环境温度可降低20℃左右,改善了炉顶作业环境。1. During the coking process of the coke oven, a large amount of waste gas escapes from the carbonization chamber, and the high temperature waste gas at 750°C enters the coke oven riser evaporator. After heat exchange, the temperature is reduced to about 500°C. The application of the waste heat recovery system in the riser It plays a vital role in improving the working environment of the furnace top. According to the measurement, the temperature of the outer wall of the old riser tube is above 200℃, and the temperature of the outer wall of the new tube gradually decreases from about 100℃ at the bottom of the lower section of the riser to the upper section. When the temperature is 40℃~50℃ on the top, the temperature of the working environment on the furnace top can be reduced by about 20℃, which improves the working environment on the furnace top.
2.干熄焦可回收红焦热量的80%,焦炭进入干熄炉,红焦温度为 950~1050℃,与逆流的循环惰性气体换热,焦炭降温到200℃以下,循环惰性气体从130℃升高到900~960℃以上,回收利用了焦炭的热量,到余热锅炉中加热给水,变成过热蒸汽到汽轮机中做功。2. CDQ can recover 80% of the heat of the red coke, the coke enters the CDQ furnace, the temperature of the red coke is 950-1050℃, and it exchanges heat with the countercurrent circulating inert gas, the coke is cooled to below 200℃, and the circulating inert gas changes from 130 When the temperature rises to above 900-960°C, the heat of the coke is recovered and used to heat the feed water in the waste heat boiler, which turns into superheated steam to do work in the steam turbine.
3.红焦带出热和荒煤气带出热共占炼焦热量的73%,红焦的高温余热和荒煤气的中温余热联合回收,既实现了节能减排,又进一步提高了能源利用率,不仅为环境保护做出了贡献而且创造了可观的经济效益,符合国家的节能政策。3. The heat from the red coke and the waste gas together account for 73% of the coking heat. The high-temperature waste heat of the red coke and the medium-temperature waste heat of the waste gas are jointly recovered, which not only realizes energy saving and emission reduction, but also further improves the energy utilization rate. It not only contributes to environmental protection but also creates considerable economic benefits, which is in line with the national energy-saving policy.
附图说明Description of drawings
图1为一种荒煤气余热与干熄焦余热联合回收利用系统。Figure 1 shows a combined recovery and utilization system of waste heat from waste gas and coke CDQ.
图中:1-给水泵;2-第一汽包;3-第一循环水泵;4-上升管;5-汽轮机; 6-干熄炉;7-第一电除尘器;8-余热锅炉;9-第二循环水泵;10-第二汽包;11- 过热器;12-翅片蒸发器;13-省煤器;14-第二电除尘器。In the figure: 1- feed water pump; 2- first steam drum; 3- first circulating water pump; 4- riser pipe; 5- steam turbine; 6- CDQ; 7- first electrostatic precipitator; 8- waste heat boiler; 9-Second circulating water pump; 10-Second steam drum; 11-Superheater; 12-Fin evaporator; 13-Economizer; 14-Second electrostatic precipitator.
具体实施方式Detailed ways
本实用新型提供了一种荒煤气余热与干熄焦余热联合回收利用系统,下面结合附图和具体实施方式对本系统工作原理做进一步说明。The utility model provides a combined recovery and utilization system of waste heat from waste gas and coke dry quenching. The working principle of the system is further described below with reference to the accompanying drawings and specific embodiments.
图1所示为一种荒煤气余热与干熄焦余热联合回收利用系统的示意图,该系统给水泵1与第一汽包2进口相连,经过上升管4加热后的蒸汽与第一汽包2进口相连,第一汽包2水出口经过第一循环水泵3到上升管4中加热,第一汽包2蒸汽出口连接汽轮机5,蒸汽到汽轮机5中做功。Figure 1 shows a schematic diagram of a combined recovery and utilization system for waste heat from waste gas and CDQ. The feed pump 1 of the system is connected to the inlet of the
干熄炉6中的惰性气体带走焦炭的高温热量,经第一电除尘器7,除去多余杂质后,进入余热锅炉8,加热余热锅炉8中的给水,再经过第二电除尘器 14回到干熄炉6中循环使用。The inert gas in the
给水泵1与余热锅炉8相连,给水先到余热锅炉8内的省煤器13加热,在经过管道到第二汽包10中。The feed water pump 1 is connected to the waste heat boiler 8, and the feed water first goes to the economizer 13 in the waste heat boiler 8 to be heated, and then goes to the second steam drum 10 through the pipeline.
从第二汽包10出来的水,经过第二循环水泵9,进入到余热锅炉8中的翅片蒸发器12受热,再经过管道回到第二汽包10中。The water from the second steam drum 10 passes through the second circulating water pump 9, enters the finned evaporator 12 in the waste heat boiler 8 to be heated, and then returns to the second steam drum 10 through the pipeline.
第二汽包10中的蒸汽重新回到余热锅炉8中的过热器11中,变成过热蒸汽,与从第一汽包2中出来的蒸汽混合,到汽轮机5中做功。The steam in the second steam drum 10 returns to the superheater 11 in the waste heat boiler 8 to become superheated steam, which is mixed with the steam from the
其工作过程为:Its working process is:
荒煤气自焦炉碳化室经上升管4荒煤气余热回收装置进行换热,烟气温度降至450℃以上,除氧后的水通过给水泵1送入第一汽包2,在汽包内进行汽水分离,蒸汽从汽包输出到汽轮机5中做功。The waste gas is heated from the coke oven carbonization chamber through the waste gas waste heat recovery device of the rising
从炭化室推出焦炭进入干熄炉6的红焦温度为950~1050℃,装入干熄炉 6的红焦在预存段预存一段时间后,随着排焦的进行,红热焦炭向下流动进入冷却段,在冷却段从干熄炉6底部进入的130℃低温循环气体向上流动,两者进行逆流换热,焦炭被冷却到200℃以下从干熄炉6底部排出,循环气体经过第一电除尘器7到余热锅炉8中换热加热给水,由给水泵1来的给水先被余热锅炉8中的省煤器13加热,进入第二汽包10,第二汽包10出来的水,经过第二循环水泵9,进入到余热锅炉8中的翅片蒸发器12受热,再经过管道回到第二汽包10中,第二汽包10中的蒸汽重新回到余热锅炉8中的过热器 11中,变成过热蒸汽,与从第一汽包2中出来的蒸汽混合,到汽轮机5中做功。The temperature of the red coke pushed out from the carbonization chamber into the
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