CN102925165A - Afterheat recovery system for raw coke oven gas of coke oven ascension pipe - Google Patents
Afterheat recovery system for raw coke oven gas of coke oven ascension pipe Download PDFInfo
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Abstract
本发明涉及一种用于焦炉上升管荒煤气余热回收利用系统,由上升管换热器、主集气管、水/汽换热器组成,上升管换热器进气口连接焦炉的工质气体出口,上升管换热器的热气体出口连接主集气管,主集气管连接水/汽换热器,用于产生蒸汽或热水。该系统在保证焦炉安全运行和不影响荒煤气的其他工艺要求的前提下,利用上升管换热器能有效回收荒煤气的50%以上的余热量,并且减少了用于荒煤气减温的氨水用量,同时也减少了荒煤气净化工艺流程中产生的有毒有害废水。
The invention relates to a coke oven riser waste gas waste heat recovery system, which is composed of a riser heat exchanger, a main gas collecting pipe, and a water/steam heat exchanger. The air inlet of the riser heat exchanger is connected to the coke oven. The hot gas outlet of the riser heat exchanger is connected to the main gas collector, and the main gas collector is connected to the water/steam heat exchanger for generating steam or hot water. Under the premise of ensuring the safe operation of the coke oven and not affecting other process requirements of the raw gas, the system can effectively recover more than 50% of the waste heat of the raw gas by using the riser heat exchanger, and reduce the waste gas used for cooling the raw gas. The amount of ammonia water is reduced, and the toxic and harmful wastewater generated in the crude gas purification process is also reduced.
Description
技术领域 technical field
本发明涉及一种用于焦炉上升管荒煤气余热回收系统,尤其是一种采用氮气或(空气)作为冷却介质的焦炉上升管荒煤气余热回收利用系统。 The invention relates to a waste heat recovery system for coke oven riser raw gas, in particular to a coke oven riser waste heat recovery system using nitrogen or (air) as a cooling medium.
背景技术 Background technique
炼焦工艺流程中产生的余热资源的高效回收利用,是建立资源节约、环境友好的绿色焦化厂节能的主要方向,也是降低焦炉能耗的主要途径之一。其中,从炭化室经上升管逸出的650℃~700℃荒煤气带出热占焦炉输出总热量的36%。为了冷却高温的荒煤气必须喷洒大量70℃~75℃循环氨水,高温荒煤气因循环氨水的大量蒸发而被冷却至82℃~85℃,再经初冷器冷却至22℃~35℃,荒煤气带出热被白白浪费。目前荒煤气的余热回收还处于研发阶段,如用导热油夹套管、热管、锅炉、半导体温差发电和水套管等技术来回收荒煤气带出热。但是有些方法和方式还达不到工业生产应用。 The efficient recovery and utilization of waste heat resources generated in the coking process is the main direction of building a resource-saving and environmentally friendly green coking plant for energy conservation, and it is also one of the main ways to reduce coke oven energy consumption. Among them, the 650°C-700°C raw coal gas that escapes from the carbonization chamber through the riser accounts for 36% of the total output heat of the coke oven. In order to cool the high-temperature raw gas, a large amount of circulating ammonia water at 70°C to 75°C must be sprayed. The high-temperature raw gas is cooled to 82°C to 85°C due to the evaporation of a large amount of circulating ammonia water, and then cooled to 22°C to 35°C through the primary cooler. The heat brought out by the gas is wasted. At present, the waste heat recovery of raw gas is still in the research and development stage, such as heat transfer oil jacketed pipes, heat pipes, boilers, semiconductor thermoelectric power generation and water jackets to recover raw gas to bring out heat. However, some methods and methods have not yet reached industrial production applications.
发明内容 Contents of the invention
本发明是要解决现有焦炉碳化室通过上升管溢出的荒煤气的余热回收的技术问题,而提供一种焦炉上升管荒煤气余热回收利用系统,该系统在保证焦炉安全运行和不影响荒煤气的其他工艺要求的前提下,利用上升管换热器能有效回收荒煤气的50%以上的余热量,并且减少了用于荒煤气减温的氨水用量,同时也减少了荒煤气净化工艺流程中产生的有毒有害废水。 The present invention aims to solve the technical problem of recovering the waste heat of raw coal gas overflowing through the riser pipe in the existing coke oven carbonization chamber, and provides a coke oven riser pipe waste gas waste heat recovery and utilization system. Under the premise of affecting other process requirements of raw gas, using the riser heat exchanger can effectively recover more than 50% of the waste heat of raw gas, and reduce the amount of ammonia water used for cooling raw gas, and also reduce the purification of raw gas Toxic and harmful wastewater generated in the process.
为实现上述目的,本发明采用的技术方案如下: To achieve the above object, the technical scheme adopted in the present invention is as follows:
一种用于焦炉上升管荒煤气余热回收利用系统,由上升管换热器、主集气管、水/汽换热器组成,其特点是:上升管换热器进气口连接焦炉的工质气体出口,上升管换热器的热气体出口连接主集气管,主集气管连接水/汽换热器,用于产生蒸汽或热水。 A waste heat recovery and utilization system for waste gas in the riser tube of coke oven, which is composed of a riser heat exchanger, a main gas collector, and a water/steam heat exchanger. Its characteristics are: the air inlet of the riser heat exchanger is connected to the coke oven Working medium gas outlet, the hot gas outlet of the riser heat exchanger is connected to the main gas collection pipe, and the main gas collection pipe is connected to the water/steam heat exchanger for generating steam or hot water.
上升管换热器的回流通道中流动惰性气体。 Inert gas flows in the return channel of the riser heat exchanger.
上升管换热器的内壁底部设置一焦油导出管,用于防止从荒煤气析出的焦油回流到焦炉上升管底端与焦炉连接处,使得焦炉煤气析出口处结焦形成石墨。 A tar outlet pipe is installed at the bottom of the inner wall of the riser heat exchanger to prevent the tar precipitated from the raw coal gas from flowing back to the connection between the bottom end of the riser pipe of the coke oven and the coke oven, so that the outlet of the coke oven gas is coked to form graphite.
本发明的有益效果是: The beneficial effects of the present invention are:
本发明与其它形式的焦炉上升管荒煤气余热回收利用系统(装置)相比较,适合焦化工艺荒煤气余热回收利用,并且运行安全性高。上升管换热器的结构尺寸能与原有的上升管外形结构尺寸相同,便于更换维修;并且其受热面面积布置更为合理,在荒煤气高温段最大程度地利用内设多股螺旋回流通道的上升管换热器受热面,提高荒煤气与空气或(氮气)之间的换热效果,空气或(氮气)能有效地获取荒煤气的热量,同时可以通过改变空气或(氮气)流量能控制荒煤气的出口温度,避免了荒煤气在急剧降温的状态下,荒煤气中焦油析出造成上升管管壁结焦,影响焦炉安全运行。采用气体作为热交换器的介质,在事故状态下可以确保焦炉的安全运行,假如采用氮气作为传热介质也可以作为干熄焦余热锅炉的补充烟气,可以提高干熄焦余热锅炉的运行效率和出力。 Compared with other forms of waste heat recovery and utilization system (device) of coke oven rising pipe raw gas waste heat, the present invention is suitable for waste heat recovery and utilization of waste gas of coking process, and has high operation safety. The structural size of the riser heat exchanger can be the same as that of the original riser, which is convenient for replacement and maintenance; and the area of the heating surface is more reasonable, and the multi-strand spiral return channel is set up in the high temperature section of the raw gas to the greatest extent. The heating surface of the rising tube heat exchanger improves the heat exchange effect between the raw gas and the air or (nitrogen), the air or (nitrogen) can effectively obtain the heat of the raw gas, and at the same time can change the air or (nitrogen) flow energy Controlling the outlet temperature of the raw gas prevents the coking of the riser pipe wall caused by the precipitation of tar in the raw gas when the temperature of the raw gas drops sharply, which affects the safe operation of the coke oven. Using gas as the medium of the heat exchanger can ensure the safe operation of the coke oven in an accident state. If nitrogen is used as the heat transfer medium, it can also be used as supplementary flue gas for the CDQ waste heat boiler, which can improve the operation of the CDQ waste heat boiler. efficiency and output.
附图说明 Description of drawings
图1是本发明的结构原理图; Fig. 1 is a structural principle diagram of the present invention;
图2是上升管换热器结构主视图; Figure 2 is a front view of the riser heat exchanger structure;
图3是图2中沿A-A的剖视图; Fig. 3 is a sectional view along A-A in Fig. 2;
图4是图2中沿B-B的剖视图。 Fig. 4 is a sectional view along B-B in Fig. 2 .
具体实施方式 Detailed ways
下面结合附图与实施例对本发明作进一步说明。 The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
如图1所示,本发明的用于焦炉上升管荒煤气余热回收利用系统,包括上升管换热器1、主集气管2、水/汽换热器3等。 As shown in FIG. 1 , the waste heat recovery and utilization system for coke oven riser waste gas of the present invention includes a riser heat exchanger 1 , a main gas collector 2 , a water/steam heat exchanger 3 and the like.
上升管换热器1进气口连接焦炉的工质气体出口,上升管换热器1的热气体出口连接主集气管2,主集气管2连接水/汽换热器3,用于产生蒸汽或热水。 The air inlet of riser heat exchanger 1 is connected to the working gas outlet of the coke oven, the hot gas outlet of riser heat exchanger 1 is connected to the main gas collector 2, and the main gas collector 2 is connected to the water/steam heat exchanger 3 for generating steam or hot water.
如图2,3,4所示,上升管换热器1由内、外套管5,4构成,内、外套管5,4之间设多股螺旋回流通道6,内、外套管5,4两端各设一个汇流集箱。上升管换热器的内、外套管的多股螺旋回流通道6中流动惰性气体。上升管换热器的内套管5内壁底部设置一焦油导出管7,用于防止从荒煤气析出的焦油回流到焦炉上升管底端与焦炉连接处,使得焦炉煤气析出口处结焦形成石墨。
As shown in Figures 2, 3, and 4, the riser heat exchanger 1 is composed of inner and
本发明利用焦炉中荒煤气通过焦炉炉顶的上升管换热器,将荒煤气的热量传递给在上升管换热器套管内设多股螺旋回流通道中流动空气或惰性气体(氮气),受热后的空气(氮气)通过上升管换热器的上部汇流集箱后流入到主集气管。主集气管把焦炉的多个上升管换热器产生的热空气(或氮气)汇集在一起,通过鳍片管式水/汽换热器产生微过热饱和水或者过热蒸汽,用于生产工艺或生活,或者过热蒸汽用于发电。 The invention utilizes the raw coal gas in the coke oven to pass through the heat exchanger of the rising tube on the top of the coke oven, and transfers the heat of the raw gas to the flowing air or inert gas (nitrogen) in the multi-strand spiral return channels set in the casing of the rising tube heat exchanger , the heated air (nitrogen) flows into the main header after passing through the upper header of the riser heat exchanger. The main gas header gathers the hot air (or nitrogen) generated by multiple riser heat exchangers of the coke oven together, and generates slightly superheated saturated water or superheated steam through the finned tube water/steam heat exchanger for the production process Or life, or superheated steam for power generation.
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106010590A (en) * | 2016-06-16 | 2016-10-12 | 南京华电节能环保设备有限公司 | Coke oven ascension pipe waste heat recovery device |
| CN106398724A (en) * | 2016-11-25 | 2017-02-15 | 中冶华天工程技术有限公司 | Waste heat recovery device for ascending pipe of coke oven |
| CN106978197A (en) * | 2017-04-28 | 2017-07-25 | 李永智 | The device of coke oven stay shell boiler outlet manifold washing heat exchange raw coke oven gas and application |
| CN111397434A (en) * | 2020-03-27 | 2020-07-10 | 武汉方特工业设备技术有限公司 | Double-channel coke oven ascending tube heat exchanger with changeable heating area |
| CN112179157A (en) * | 2020-10-09 | 2021-01-05 | 内蒙古万众炜业科技环保股份公司 | Coking furnace waste heat full utilization system for preventing graphite from being formed by tar |
| CN114836223A (en) * | 2022-05-13 | 2022-08-02 | 安徽工业大学 | A coke oven riser waste heat recovery system |
| CN114933912A (en) * | 2022-06-24 | 2022-08-23 | 山东天景工程设计有限公司 | Device for reducing bias current in heat exchanger utilizing waste heat of coke oven crude gas |
| CN115895689A (en) * | 2022-08-23 | 2023-04-04 | 中冶赛迪信息技术(重庆)有限公司 | A high-efficiency waste heat recovery system, process and application of raw gas rising pipe |
| CN118671138A (en) * | 2024-06-24 | 2024-09-20 | 武汉科技大学 | Application of raw gas waste heat recovery efficiency evaluation method for coke oven rising pipe |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106010590A (en) * | 2016-06-16 | 2016-10-12 | 南京华电节能环保设备有限公司 | Coke oven ascension pipe waste heat recovery device |
| CN106398724A (en) * | 2016-11-25 | 2017-02-15 | 中冶华天工程技术有限公司 | Waste heat recovery device for ascending pipe of coke oven |
| CN106978197A (en) * | 2017-04-28 | 2017-07-25 | 李永智 | The device of coke oven stay shell boiler outlet manifold washing heat exchange raw coke oven gas and application |
| CN106978197B (en) * | 2017-04-28 | 2019-10-25 | 李永智 | The device and application of washing and exchanging raw gas in the lower gas collecting pipe of the coke oven column shell boiler |
| CN111397434A (en) * | 2020-03-27 | 2020-07-10 | 武汉方特工业设备技术有限公司 | Double-channel coke oven ascending tube heat exchanger with changeable heating area |
| CN112179157A (en) * | 2020-10-09 | 2021-01-05 | 内蒙古万众炜业科技环保股份公司 | Coking furnace waste heat full utilization system for preventing graphite from being formed by tar |
| CN112179157B (en) * | 2020-10-09 | 2022-07-12 | 内蒙古万众炜业科技环保股份公司 | A coking furnace waste heat full utilization system for preventing tar from forming graphite |
| CN114836223A (en) * | 2022-05-13 | 2022-08-02 | 安徽工业大学 | A coke oven riser waste heat recovery system |
| CN114933912A (en) * | 2022-06-24 | 2022-08-23 | 山东天景工程设计有限公司 | Device for reducing bias current in heat exchanger utilizing waste heat of coke oven crude gas |
| CN115895689A (en) * | 2022-08-23 | 2023-04-04 | 中冶赛迪信息技术(重庆)有限公司 | A high-efficiency waste heat recovery system, process and application of raw gas rising pipe |
| CN115895689B (en) * | 2022-08-23 | 2024-11-15 | 中冶赛迪信息技术(重庆)有限公司 | System and process for efficiently recovering waste heat of raw gas rising pipe and application of system and process |
| CN118671138A (en) * | 2024-06-24 | 2024-09-20 | 武汉科技大学 | Application of raw gas waste heat recovery efficiency evaluation method for coke oven rising pipe |
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Application publication date: 20130213 |
