CN216657528U - Transport returning and throwing device for repolishing ceramic tiles - Google Patents

Transport returning and throwing device for repolishing ceramic tiles Download PDF

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Publication number
CN216657528U
CN216657528U CN202123455186.4U CN202123455186U CN216657528U CN 216657528 U CN216657528 U CN 216657528U CN 202123455186 U CN202123455186 U CN 202123455186U CN 216657528 U CN216657528 U CN 216657528U
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ceramic tile
station
ceramic
taking
tiles
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CN202123455186.4U
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段乐制
黄旺明
张代兰
罗皓业
何晓学
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Guangdong Gold Ceramics Co ltd
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Guangdong Gold Ceramics Co ltd
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P70/00Climate change mitigation technologies in the production process for final industrial or consumer products
    • Y02P70/10Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working

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Abstract

The utility model discloses a return polishing device for transporting ceramic tiles to polish again, and aims to solve the technical problems that in the prior art, the ceramic tiles are inconvenient to carry and low in efficiency in the return polishing operation process, and the ceramic tiles are easy to damage due to collision in the transfer process. The back-throwing device comprises a ceramic tile re-placing station, a middle transition station and a ceramic tile taking-out station which are arranged outside the ceramic tile polishing line in parallel, and a sliding guide rail which penetrates through the ceramic tile re-placing station, the middle transition station and the ceramic tile taking-out station. The back-throwing device does not need manual carrying, ceramic tiles are taken out through the second workpiece taking device, so that the workload of workers is reduced, the working efficiency is improved, the arranged intermediate transition station has a buffering effect of storing the ceramic tiles, and the working efficiency is optimized; for stacked tiles, continuous transfer can be performed without stopping the machine.

Description

Transport returning and throwing device for repolishing ceramic tiles
Technical Field
The utility model belongs to the technical field of ceramic building material production, and particularly relates to a re-polishing device for transporting ceramic tiles to re-polish.
Background
In the field of ceramic building material production, a polishing link is generally arranged for grinding the surface of a product to be glossy and presenting product textures, and in the product polishing process, quality problems such as scratches of the polished product and the like are possibly caused due to abrasive dust on the surface of the product, so that a certain amount of unqualified products are inevitably produced in the polishing process.
The unqualified products produced during polishing are generally taken out from a production line by manpower or equipment, then are conveyed to the entrance of a polishing production line by a forklift and are put into polishing equipment for polishing again, the sizes of the ceramic large-plate products popular in China in recent years are far larger than that of common ceramic tiles, the large sizes can reach 3.2m to 1.6m, the manual taking and placing and conveying difficulty on the polishing line is large, the efficiency is extremely low, the unqualified products need to be conveyed one by one during the conveying of the forklift, the workload is large, and the products are thin, so that the ceramic tiles are easily damaged due to collision and the like in the process of conveying by the manpower or the forklift, the conveying safety is low, and the integrity of the products cannot be guaranteed.
Therefore, the problems that the unqualified tiles are inconvenient to carry and low in efficiency in the return polishing operation process and the tiles are easy to damage need to be solved urgently so as to improve the use scene of the tile polishing production line.
SUMMERY OF THE UTILITY MODEL
(1) Technical problem to be solved
Aiming at the defects of the prior art, the utility model aims to provide a return polishing device for transporting ceramic tiles for re-polishing, and the return polishing device aims to solve the technical problems that the ceramic tiles are inconvenient to carry and low in efficiency in the return polishing operation process and the ceramic tiles are easy to damage due to collision in the transfer process in the prior art.
(2) Technical scheme
In order to solve the technical problem, the utility model provides a re-polishing device for transporting ceramic tiles for re-polishing, which comprises a ceramic tile re-placing station, a middle transition station and a ceramic tile taking-out station which are arranged outside a ceramic tile polishing line in parallel, and a sliding guide rail penetrating among the ceramic tile re-placing station, the middle transition station and the ceramic tile taking-out station; the ceramic tile polishing device comprises a sliding guide rail, a first tile placing station and a second tile placing station, wherein the upper end of the sliding guide rail is connected with the first tile moving trolley and the second tile moving trolley in a sliding mode, a first tile taking device used for placing a ceramic tile on a ceramic tile polishing line is arranged above the ceramic tile placing station again, and a second tile taking device used for taking out the ceramic tile needing to be polished again on the ceramic tile polishing line is arranged above the ceramic tile taking station.
When the back-throwing device of the technical scheme is used, the ceramic tile re-placing station, the middle transition station and the ceramic tile taking-out station are arranged outside the ceramic tile polishing line in parallel, then the ceramic tile re-placing station, the middle transition station and the ceramic tile taking-out station are provided with the ground fixed sliding guide rail, the first moving trolley and the second moving trolley are arranged on the sliding guide rail, and then the first taking device and the second taking device are respectively arranged above the ceramic tile re-placing station and the ceramic tile taking-out station.
When the unqualified polished products are found in the tile polishing line, the polishing equipment is suspended, the second workpiece taking device sucks the unqualified polished products on the tile polishing line and moves out of the polishing line, the second workpiece taking device moves forwards and descends to place the unqualified polished products on the tile taking station, the reciprocating operation is carried out until the number of the tile taking stations is large, the second workpiece moving trolley is controlled to ascend, so that the unqualified polished products on the tile taking station are moved to the second workpiece moving trolley, the second workpiece moving trolley is started to move to the middle transition station, then the second workpiece moving trolley descends to enable the unqualified polished products to be stably transitioned to the middle transition station, the unqualified polished products on the middle transition station are moved to the tile re-placing station under the action of the first workpiece moving trolley, and then the unqualified polished products are placed back to the tile polishing line again by using the first workpiece taking device, and the polishing operation is carried out again.
In the process that the second workpiece moving trolley transports the unqualified polished products stacked on the ceramic tile taking-out station, the second workpiece taking device continues the taking-out operation of the unqualified polished products on the polishing line without interruption, continues stacking on the ceramic tile taking-out station and waits for the next transportation; the arrangement of the middle transition station has the buffer effect of storing unqualified tiles; when the unqualified products stacked on the ceramic tile re-placing station are placed one by one in the inlet section of the back polishing line through the first piece taking device, the next batch of stacked unqualified products cannot be received at the same time, the subsequent newly-added stacked unqualified products can be temporarily stored through the arranged middle transition station, and the work that the second piece taking device is suspended to take out the unqualified products is not needed, so that the working efficiency is further optimized.
Preferably, the ceramic tile re-placing station, the middle transition station and the ceramic tile taking-out station respectively comprise a fixed horizontal supporting rod, a splicing horizontal supporting rod and supporting legs fixed at the lower ends of the fixed horizontal supporting rod and the splicing horizontal supporting rod; the splicing horizontal support rods are detachably arranged at the left end and the right end of the fixed horizontal support rod; open slots are formed in the upper ends of the fixed horizontal supporting rod and the spliced horizontal supporting rod, a first non-slip mat is installed in each open slot, mortises which are symmetrically distributed around the fixed horizontal supporting rod and the spliced horizontal supporting rod are formed in the left end and the right end of the fixed horizontal supporting rod and the spliced horizontal supporting rod, and tenons are installed between the mortises and the corresponding mortises. Adopt the design of concatenation formula, the transport of being convenient for reduces to take up an area of the space, through setting up first slipmat, improves the ceramic tile and puts a station, middle transition station again with the ceramic tile and take out the frictional force between the ceramic tile station, improves the stability of ceramic tile.
Preferably, the first workpiece moving trolley and the second workpiece moving trolley respectively comprise an outer shell, wheels arranged at the front end and the rear end of the outer shell and connected with the sliding guide rail in a sliding mode, and an electric cabinet arranged at the left end of the outer shell and used for controlling the wheels to rotate. The wheels are matched with the sliding guide rail, so that the moving directions of the first moving trolley and the second moving trolley are limited, and the running stability of the first moving trolley and the second moving trolley is ensured.
Preferably, the upper end of the outer shell is fixedly connected with a first lifting cylinder, a supporting plate is installed at the telescopic end of the upper side of the first lifting cylinder, and a second non-slip mat is fixedly connected to the upper end of the supporting plate. Through setting up the second slipmat, ensure the stability of ceramic tile on first moving a dolly and second move a dolly, avoid the ceramic tile to slide and take place to collide with, cause the ceramic tile damage.
Preferably, the first pickup device and the second pickup device both comprise a support, a top plate arranged at the upper end of the support, a reciprocating component fixed at the lower end of the top plate, a second lifting cylinder arranged at the lower end of the reciprocating component, and a sucker component fixed at a telescopic end at the lower end side of the second lifting cylinder. The sucking disc assembly is arranged to adsorb the ceramic tile, so that the ceramic tile is stably grabbed, and scratches cannot be generated on the ceramic tile; it is worth mentioning that the sucker assembly is formed by combining a plurality of small suckers together, which is a mature technology in the prior art and is not repeated herein.
Preferably, the reciprocating assembly comprises a fixed block, a ball screw arranged in a concave position at the lower end of the fixed block, and a screw pair arranged on the outer side of the ball screw. The rotary motion of the ball screw is converted into linear motion through the screw pair, so that the ceramic tile moves between the ceramic tile polishing line and the back polishing device.
Preferably, a motor for driving the ball screw is fixedly connected to the rear end of the fixing block. The ball screw is driven by the motor, so that the operation of the ball screw is realized.
(3) Advantageous effects
Compared with the prior art, the utility model has the beneficial effects that:
1. the back-throwing device does not need manual carrying, reduces the workload of workers, improves the working efficiency, and can stack a plurality of ceramic tiles on a ceramic tile taking-out station through the matched use of the first workpiece taking device and the ceramic tile taking-out station;
2. the first workpiece moving trolley and the second workpiece moving trolley are designed to be capable of lifting, when the first workpiece moving trolley or the second workpiece moving trolley rises, the unqualified stacked ceramic tiles on the stations are transferred to the first workpiece moving trolley or the second workpiece moving trolley, when the first workpiece moving trolley or the second workpiece moving trolley falls, the unqualified stacked ceramic tiles are stably transferred to the corresponding stations, and the first workpiece moving trolley and the second workpiece moving trolley are utilized to carry a plurality of ceramic tiles at one time;
3. the middle transition station that sets up has the buffering effect of depositing the ceramic tile defective work, and when the ceramic tile was put the defective work that piles up on the station again and was put back the entry section of polishing line one by one through first getting a device, can not receive the next batch simultaneously and pile up the defective work, then can deposit the subsequent newly-increased defective work that piles up temporarily through the middle transition station that sets up, need not pause the second and get the work that a device took out the defective work to further optimize the operating efficiency.
4. Every station all has anti-skidding structure with first a dolly and the second dolly that moves, avoids the ceramic tile to take place to collide with and cause the ceramic tile damage.
Drawings
Fig. 1 is a schematic perspective view of a reverse polishing apparatus according to an embodiment of the present invention;
FIG. 2 is an assembly view of a sliding guide and a first workpiece moving trolley in one embodiment of the reverse polishing device of the present invention;
fig. 3 is an assembly schematic view of a first pickup device in an embodiment of the back-polishing device of the present invention;
FIG. 4 is an assembly view of the reciprocating assembly in an embodiment of the reverse polishing apparatus of the present invention;
fig. 5 is an assembly schematic diagram of a ceramic tile re-placing station in one embodiment of the back-throwing device.
The labels in the figures are: 1. a ceramic tile re-placing station; 11. fixing the horizontal support rod; 12. splicing the horizontal supporting rods; 13. supporting legs; 14. an open slot; 15. a first non-slip mat; 16. mortises; 17. a tenon; 2. a middle transition station; 3. taking out the ceramic tile station; 4. a sliding guide rail; 5. a first workpiece moving trolley; 51. an outer housing; 52. a wheel; 53. an electric cabinet; 54. a first lifting cylinder; 55. a support plate; 56. a second non-slip mat; 6. a second workpiece moving trolley; 7. a first pickup device; 71. a support; 72. a top plate; 73. a reciprocating assembly; 731. a fixed block; 732. a ball screw; 733. a screw pair; 734. a motor; 74. a second lifting cylinder; 75. a sucker component; 8. and a second pickup device.
Detailed Description
The specific embodiment is a return polishing device for transporting ceramic tiles for repolishing, the three-dimensional structure of which is schematically shown in figure 1, and the assembly schematic diagram of a sliding guide rail 4 and a first workpiece moving trolley 5 of which is schematically shown in figure 2, wherein the return polishing device comprises a ceramic tile repopulating station 1, a middle transition station 2 and a ceramic tile taking-out station 3 which are arranged outside a ceramic tile polishing line in parallel, and a sliding guide rail 4 which penetrates through the ceramic tile repopulating station 1, the middle transition station 2 and the ceramic tile taking-out station 3; the upper end of the sliding guide rail 4 is slidably connected with a first moving trolley 5 and a second moving trolley 6, a first taking device 7 used for placing the ceramic tile on the ceramic tile polishing line is arranged above the ceramic tile re-placing station 1, and a second taking device 8 used for taking out the ceramic tile needing to be re-polished on the ceramic tile polishing line is arranged above the ceramic tile taking station 3.
The ceramic tile re-placing work station 1, the middle transition work station 2 and the ceramic tile taking-out work station 3 respectively comprise a fixed horizontal support rod 11, a splicing horizontal support rod 12 and support legs 13 fixed at the lower ends of the fixed horizontal support rod 11 and the splicing horizontal support rod 12; the splicing horizontal support rods 12 are detachably arranged at the left end and the right end of the fixed horizontal support rod 11; open slots 14 are formed in the upper ends of the fixed horizontal supporting rod 11 and the splicing horizontal supporting rod 12, a first anti-skid pad 15 is installed in each open slot 14, mortises 16 which are symmetrically distributed front and back are formed in the left end and the right end of the fixed horizontal supporting rod 11 and the splicing horizontal supporting rod 12, and a tenon 17 is installed between each mortise 16 and the corresponding mortise 16.
Meanwhile, the first moving trolley 5 and the second moving trolley 6 both comprise an outer shell 51, wheels 52 which are arranged at the front end and the rear end of the outer shell 51 and are slidably connected with the sliding guide rail 4, and an electric cabinet 53 which is arranged at the left end of the outer shell 51 and is used for controlling the wheels 52 to run, wherein a first lifting cylinder 54 is fixedly connected to the upper end of the outer shell 51, a supporting plate 55 is arranged at the telescopic end of the upper side of the first lifting cylinder 54, and a second anti-skid pad 56 is fixedly connected to the upper end of the supporting plate 55.
In addition, each of the first pickup device 7 and the second pickup device 8 includes a bracket 71, a top plate 72 mounted on an upper end of the bracket 71, a reciprocating assembly 73 fixed to a lower end of the top plate 72, a second elevating cylinder 74 mounted on a lower end of the reciprocating assembly 73, and a suction cup assembly 75 fixed to a lower end side of the second elevating cylinder 74 and having a retractable end, the reciprocating assembly 73 includes a fixed block 731, a ball screw 732 mounted in a recess of a lower end of the fixed block 731, and a screw pair 733 provided outside the ball screw 732, and a motor 734 for driving the ball screw 732 is fixedly connected to a rear end of the fixed block 731.
The assembly of the first extractor 7 of the reverse polishing device is schematically shown in fig. 3, the assembly of the reciprocating assembly 73 is schematically shown in fig. 4, and the assembly of the tile replacing station 1 is schematically shown in fig. 5.
When the back-throwing device of the technical scheme is used, the ceramic tile re-placing station 1, the middle transition station 2 and the ceramic tile taking-out station 3 are arranged on the outer side of the ceramic tile polishing line in parallel, then the ceramic tile re-placing station 1, the middle transition station 2 and the ceramic tile taking-out station 3 are fixedly provided with the sliding guide rail 4 on the ground, the first piece moving trolley 5 and the second piece moving trolley 6 are arranged on the sliding guide rail 4, and then the first piece taking device 7 and the second piece taking device 8 are respectively arranged above the ceramic tile re-placing station 1 and the ceramic tile taking-out station 3.
When the unqualified polished products are found in the tile polishing line, the polishing equipment is suspended, the second workpiece taking device 8 sucks the unqualified polished products on the tile polishing line and moves out of the polishing line, the second workpiece taking device 8 moves forwards and descends, the unqualified polished products are placed on the tile taking station 3, the polishing equipment is restarted to resume operation, the operation is repeated in such a way until the number of the unqualified polished products on the tile taking station 3 is large, the supporting plate 55 of the second workpiece moving trolley 6 is controlled to be lifted, the unqualified polished products on the tile taking station 3 are moved to the second workpiece moving trolley 6, the second workpiece moving trolley 6 is started to move the second workpiece moving trolley 6 to the intermediate transition station 2, then the supporting plate 55 of the second workpiece moving trolley 6 descends to enable the unqualified polished products to be smoothly transitioned to the intermediate transition station 2, then the unqualified polished products on the intermediate transition station 2 are moved to the tile re-placing station 1 in the same way by using the first workpiece moving trolley 5, and (5) using the first pickup device 7, putting the unqualified polished product back to the tile polishing line again, and performing polishing operation again.
In the process that the second workpiece moving trolley 6 transports the unqualified polished products stacked on the ceramic tile taking-out station 3, the second workpiece taking device 8 continues to carry out the unqualified polished product taking-out operation on the polishing line without interruption, continues to stack the unqualified polished products on the ceramic tile taking-out station 3 and waits for the next transportation; the middle transition station 2 is arranged to have the buffer effect of storing unqualified tiles; when the unqualified products stacked on the ceramic tile re-placing station 1 are placed one by one at the inlet section of the back polishing line through the first piece taking device 7, the next batch of stacked unqualified products cannot be received at the same time, the subsequent newly-added stacked unqualified products can be temporarily stored through the arranged middle transition station 2, the work of taking out the unqualified products by the second piece taking device 8 is not needed to be suspended, and therefore the operation efficiency is further optimized.

Claims (7)

1. A return polishing device for transporting ceramic tiles for repolishing comprises a ceramic tile repopulating station, a middle transition station and a ceramic tile taking-out station which are arranged outside a ceramic tile polishing line in parallel, and a sliding guide rail penetrating among the ceramic tile repopulating station, the middle transition station and the ceramic tile taking-out station; the ceramic tile polishing machine is characterized in that the upper end of the sliding guide rail is connected with a first moving trolley and a second moving trolley in a sliding mode, a first tile taking device used for placing a ceramic tile on a ceramic tile polishing line is arranged above the ceramic tile re-placing station, and a second tile taking device used for taking out the ceramic tile needing to be re-polished on the ceramic tile polishing line is arranged above the ceramic tile taking station.
2. The return polishing device for transporting ceramic tiles for repolishing according to claim 1, wherein the ceramic tile repower station, the intermediate transition station and the ceramic tile removal station each comprise a fixed horizontal support rod, a splicing horizontal support rod and support legs fixed to lower ends of the fixed horizontal support rod and the splicing horizontal support rod; the splicing horizontal support rods are detachably arranged at the left end and the right end of the fixed horizontal support rod; open slots are formed in the upper ends of the fixed horizontal supporting rod and the spliced horizontal supporting rod, a first non-slip mat is installed in each open slot, mortises which are symmetrically distributed around the fixed horizontal supporting rod and the spliced horizontal supporting rod are formed in the left end and the right end of the fixed horizontal supporting rod and the spliced horizontal supporting rod, and tenons are installed between the mortises and the corresponding mortises.
3. The back polishing device for transporting ceramic tiles for repolishing according to claim 1, wherein each of the first and second moving carriages comprises an outer shell, wheels mounted at front and rear ends of the outer shell and slidably connected to the sliding guide, and an electric control box mounted at a left end of the outer shell for controlling the wheels to operate.
4. The return polishing device for transporting ceramic tiles for repolishing according to claim 3, wherein a first lifting cylinder is fixedly connected to an upper end of the outer housing, a support plate is mounted on a telescopic end of an upper side of the first lifting cylinder, and a second anti-slip pad is fixedly connected to an upper end of the support plate.
5. The return polishing device for transporting tiles for repolishing according to claim 1, wherein each of said first and second pickup devices comprises a support frame, a top plate mounted on an upper end of said support frame, a reciprocating member fixed to a lower end of said top plate, a second lifting cylinder mounted to a lower end of said reciprocating member, and a suction cup member fixed to a telescopic end of a lower end side of said second lifting cylinder.
6. The return polishing device for transporting tiles for repolishing according to claim 5, wherein said reciprocating assembly comprises a fixed block, a ball screw mounted in a recess at a lower end of said fixed block, and a screw pair disposed outside said ball screw.
7. The return polishing device for transporting tiles for repolishing according to claim 6, wherein a motor for driving the ball screw is fixedly connected to a rear end of the fixing block.
CN202123455186.4U 2021-12-31 2021-12-31 Transport returning and throwing device for repolishing ceramic tiles Active CN216657528U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202123455186.4U CN216657528U (en) 2021-12-31 2021-12-31 Transport returning and throwing device for repolishing ceramic tiles

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202123455186.4U CN216657528U (en) 2021-12-31 2021-12-31 Transport returning and throwing device for repolishing ceramic tiles

Publications (1)

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CN216657528U true CN216657528U (en) 2022-06-03

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CN202123455186.4U Active CN216657528U (en) 2021-12-31 2021-12-31 Transport returning and throwing device for repolishing ceramic tiles

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116175307A (en) * 2023-04-27 2023-05-30 无锡市宜刚耐火材料有限公司 Raw material polishing process and system for refractory material production

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116175307A (en) * 2023-04-27 2023-05-30 无锡市宜刚耐火材料有限公司 Raw material polishing process and system for refractory material production

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