CN216648067U - Full-automatic magnetic ring winding machine - Google Patents
Full-automatic magnetic ring winding machine Download PDFInfo
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- CN216648067U CN216648067U CN202122984391.3U CN202122984391U CN216648067U CN 216648067 U CN216648067 U CN 216648067U CN 202122984391 U CN202122984391 U CN 202122984391U CN 216648067 U CN216648067 U CN 216648067U
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Abstract
The utility model discloses a full-automatic magnetic ring winding machine, which belongs to the technical field of magnetic ring winding equipment and comprises a rack and a control device, wherein the rack is provided with an automatic feeding and discharging mechanism, a wire feeding mechanism, a wire hanging mechanism, a wire storage mechanism, a wire arrangement mechanism for clamping a magnetic ring to enable the magnetic ring to rotate and wind, a wire pressing prevention mechanism for guiding the direction of a wire to avoid pressing the wire when the wire arrangement and winding of the magnetic ring are carried out, and a tail wire breaking mechanism, wherein the wire pressing prevention mechanism comprises a guide block capable of positioning the direction of the wire to guide the winding when the wire arrangement mechanism works and a guide block drive for driving the guide block to rotate and lift. According to the utility model, the wire pressing prevention mechanism can greatly improve the direction precision of the wire during winding, guide the trend of the wire and prevent wire pressing during winding.
Description
Technical Field
The utility model relates to the technical field of magnetic ring winding equipment, in particular to a full-automatic magnetic ring winding machine.
Background
When the magnetic ring is used as an iron core inductor, a lead needs to be wound on the magnetic ring body, various problems occur in the production of different magnetic rings, and the problems of line pressing, shell clamping and the like often occur in the winding process due to inaccurate winding direction positioning of the current fully-automatic magnetic ring winding machine on the market, so that the fully-automatic production efficiency is influenced.
Disclosure of Invention
In order to overcome the defects of the prior art, the utility model provides the full-automatic magnetic ring winding machine which is high in winding trend precision and capable of preventing wire pressing during winding.
The technical scheme adopted by the utility model for solving the technical problems is as follows:
a full-automatic magnetic ring winding machine comprises a machine frame and a control device for controlling the operation of each mechanism/device, wherein the machine frame is provided with an automatic feeding and discharging mechanism, a wire feeding mechanism, a wire hanging mechanism, a wire storage mechanism, a wire arranging mechanism for clamping a magnetic ring to enable the magnetic ring to rotate for winding, a wire pressing prevention mechanism for guiding the direction of a wire so as to prevent the wire from pressing when the wire arranging mechanism winds the wire, and a tail wire breaking mechanism, wherein the wire pressing prevention mechanism comprises a guide block and a guide block drive, the guide block can position the direction of the wire to guide the winding when the wire arranging mechanism works, and the guide block drive is used for rotating and lifting.
Preferably, the automatic feeding and discharging mechanism comprises a rotating disc, a material groove for receiving the output end of the rotating disc, a feeding manipulator for clamping the magnetic ring and delivering the magnetic ring to the winding displacement mechanism, and a discharging manipulator for taking out the magnetic ring wound on the winding displacement mechanism.
Preferably, the winding displacement mechanism includes the support, slide the first holder that sets up on the support, with a plurality of second holders that first holder passes through the transmission of link structure and connects, the second holder pin joint is in the support, is equipped with the centre gripping rubber tyer on first holder and the second holder, be equipped with drive centre gripping rubber tyer pivoted drive assembly on the support to and the centre gripping actuating mechanism that drives first holder and remove, above-mentioned centre gripping rubber tyer can be drawn close under centre gripping actuating mechanism's drive with the centre gripping magnetic ring.
Preferably, the number of the second clamping pieces is two, and the second clamping pieces are evenly distributed on two sides of the first clamping piece.
Preferably, the connecting rod structure comprises second connecting rods corresponding to the number of the second clamping pieces, one end of each second connecting rod is hinged with the second clamping piece, and the other end of each second connecting rod is hinged with the first clamping piece.
Preferably, the guide block drive includes rotary drive, connects the mounting bracket of rotary drive output, be equipped with lift drive on the mounting bracket, the flexible end at lift drive is installed to the guide block.
Preferably, the wire feeding mechanism comprises a wire feeding drive and a mounting seat arranged at the output end of the wire feeding drive, a wire inlet nozzle and a wire outlet nozzle are arranged on the mounting seat, a wire feeding wheel driven by a motor is arranged on one side of the wire inlet nozzle, a wire pressing wheel assembly is arranged on the other side of the wire inlet nozzle, and a wire cutting device capable of extending out to cut off a wire is arranged at the wire outlet nozzle.
Preferably, the wire pressing wheel assembly comprises a movable seat which is connected to the mounting seat in a sliding mode, a pressing wheel which is opposite to the wire feeding wheel is arranged at one end of the movable seat, and a compression spring is arranged between the other end of the movable seat and the mounting seat.
Preferably, the wire storage mechanism comprises a wire storage ring with a ring opening, a driving device for supporting and driving the wire storage ring to rotate, and an open-loop assembly capable of enabling the wire storage ring to be dislocated and opened at the ring opening, wherein the wire storage ring is provided with a side slider and a wire hanging opening.
Preferably, tail-line broken string mechanism is including cutting the tail-line drive, setting up the base plate in cutting the tail-line drive, be equipped with telescopic collude line pole and cutter on the base plate, the cutter can stretch out and cut off the tail-line along a cross section that colludes the line pole.
The utility model has the beneficial effects that: according to the utility model, the wire pressing prevention mechanism comprises the guide block capable of positioning the wire direction to guide winding when the wire arranging mechanism works and the guide block drive for driving the guide block to do rotary lifting motion, so that the wire pressing prevention mechanism can greatly improve the wire direction precision and guide the wire trend during winding, and prevent wire pressing during winding.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of an automatic loading and unloading mechanism;
FIG. 3 is a schematic structural view of a feeding robot;
FIG. 4 is a schematic structural diagram of a wire arranging mechanism;
FIG. 5 is a schematic structural view of a wire crimping prevention mechanism;
FIG. 6 is a partial schematic view of the present invention;
FIG. 7 is a schematic structural view of a wire feeding mechanism;
FIG. 8 is a partial schematic view of the wire feed mechanism;
FIG. 9 is a schematic structural view of the thread take-up mechanism;
FIG. 10 is one of the schematic structural views of the wire storing mechanism;
FIG. 11 is a second schematic structural view of the wire storing mechanism;
FIG. 12 is a schematic structural view of an open loop assembly;
fig. 13 is a schematic structural view of the tail disconnection mechanism.
Detailed Description
The utility model is further illustrated with reference to the following figures and examples.
As shown in fig. 1 to 13, a full-automatic magnetic ring winding machine includes:
a frame 1 for mounting various mechanisms/devices;
a control device 2, which is arranged on the frame 1 and is used for controlling the operation of each mechanism/device;
the automatic feeding and discharging mechanism 3 is arranged on the rack 1 and is used for automatic feeding and automatic discharging of the magnetic ring;
the wire feeding mechanism 4 is arranged on the frame 1 and is used for conveying the conducting wires to the wire storage mechanism 5;
the wire storage mechanism 5 is arranged on the rack 1 and used for rotating and storing wires;
the winding displacement mechanism 6 is arranged on the frame 1 and used for clamping the magnetic ring to enable the magnetic ring to rotate for winding;
the wire hanging mechanism 7 is arranged on the rack 1 and is used for storing wires and hanging wires during wire winding by the wire storage mechanism 5;
the wire pressing prevention mechanism 8 is arranged on the rack 1 and used for guiding the direction of a lead so as to prevent wire pressing when a magnet ring is wound;
and the tail wire breaking mechanism 9 is arranged on the rack 1 and is used for cutting off the tail wire of the magnetic ring after winding.
In the utility model, the wire pressing prevention mechanism 8 can greatly improve the wire direction precision and guide the wire trend during wire winding and prevent wire pressing during wire winding, and comprises a guide block 81 capable of positioning the wire direction to guide wire winding when the wire arranging mechanism 6 works and a guide block drive for driving the guide block 81 to rotate and lift.
As shown in fig. 2 and 3, in the present invention, the automatic loading and unloading mechanism 3 includes a rotary disc 31, a trough 32 for receiving the output end of the rotary disc 31, a feeding manipulator 33 for clamping the magnetic ring and feeding the magnetic ring to the winding displacement mechanism 6, and a discharging manipulator 34 for taking out the magnetic ring wound on the winding displacement mechanism 6. Compare in the vibration dish, above-mentioned rolling disc 31 adopts the rotation mode to realize the material all in one piece, can avoid the magnetic ring to damage at material all in one piece in-process, sets up anti-skidding line on rolling disc 31's output and the silo 32 to increase friction, the magnetic ring is through the removal of above-mentioned anti-skidding line to silo 32 end.
Specifically, the feeding manipulator 33 includes a feeding motor 35 disposed on the frame 1, a feeding cylinder 36 driven by the output end of the feeding motor 35 to rotate is disposed, and a feeding clamp 37 capable of opening and closing to clamp and release the magnetic ring is connected to a telescopic end of the feeding cylinder 36. The unloading manipulator 34 is including setting up the unloading motor in frame 1, and the output of unloading motor is equipped with and drives rotatory unloading cylinder by it, and the flexible end of unloading cylinder is connected with the unloading anchor clamps that can open and shut the clamp and get and relieve the magnetic ring.
The feeding manipulator 33 and the blanking manipulator 34 have the same structure, and are cooperatively matched during working, so that blanking is synchronously performed while feeding, the non-processing operation time is reduced, and the processing efficiency is high.
As shown in fig. 2 and 4, the wire arranging mechanism 6 includes a support 61, a first clamping member 62 slidably disposed on the support 61, and a plurality of second clamping members 63 connected to the first clamping member 62 through a link structure, the second clamping members 63 are pivotally connected to the support 61, clamping rubber wheels 64 are disposed on the first clamping member 62 and the second clamping members 63, a driving assembly 65 for driving the clamping rubber wheels 64 to rotate and a clamping driving mechanism 66 for driving the first clamping member 62 to move are disposed on the support 61, and the clamping rubber wheels 64 can be moved close to each other under the driving of the clamping driving mechanism 66 to clamp the magnetic ring.
The link structure is second links 67 corresponding to the number of the second clamping members 63, one end of each second link 67 is hinged with the second clamping member 63, and the other end of each second link 67 is hinged with the first clamping member 62. The driving force is transmitted through the connecting rod structure, the driving force is transmitted to the second clamping piece 63, the first clamping piece 62 and the second clamping piece 63 are matched to be close to clamp the magnetic ring and be far away from the magnetic ring to loosen the magnetic ring, and the magnetic ring clamping device is strong in overall consistency, low in production cost and small in occupied space.
In order to ensure the stability of the clamping, the magnetic ring is clamped by at least three clamping rubber wheels 64, in this embodiment, the magnetic ring is clamped by three clamping rubber wheels 64, the number of the second clamping pieces 63 is two, and the two clamping pieces are uniformly distributed on two sides of the first clamping piece 62. The driving assembly 65 adopts a motor driving and belt driving mode to drive the clamping rubber wheel 64 to rotate stably.
As shown in fig. 5, the guide block driver includes a rotation driver 82 and a mounting bracket 83 connected to an output end of the rotation driver 82, a lifting driver 84 is provided on the mounting bracket 83, and the guide block 81 is installed at a telescopic end of the lifting driver 84.
Furthermore, the rack 1 is also provided with a wire feeding mechanism 4 capable of conveying wires and a wire hanging mechanism 7 capable of hanging the wires on the wire storage mechanism 5, and automatic wire hanging is realized through the wire feeding mechanism 4 and the wire hanging mechanism 7.
As shown in fig. 7 and 8, the wire feeding mechanism 4 includes a wire feeding driver 41 and a mounting seat 42 disposed at an output end of the wire feeding driver 41, the mounting seat 42 is provided with a wire feeding nozzle 43 and a wire discharging nozzle 44, a wire feeding wheel 45 driven by a motor is disposed on one side of the wire feeding nozzle 43, a wire pressing wheel assembly 46 is disposed on the other side of the wire feeding nozzle 43, and a wire cutting device 47 capable of extending out to cut off a wire is disposed at the wire discharging nozzle 44.
The wire feeding drive 41 is realized by adopting a motor drive mode, a screw rod feeding mode and a guide rail transmission mode, a wire feeding cylinder is further arranged on the screw rod sliding block, and the mounting seat 42 is arranged at the telescopic end of the wire feeding cylinder.
The wire pressing wheel assembly 46 comprises a movable seat 48 which is connected to the mounting seat 42 in a sliding mode, a pressing wheel 49 which is opposite to the wire feeding wheel 45 is arranged at one end of the movable seat 48, and a compression spring is arranged between the other end of the movable seat 48 and the mounting seat 42. The pinch roller 49 is pressed against the wire feeding wheel 45 under the elastic force of the compression spring, and can be matched with the wire feeding wheel 45 to realize the transmission of wires with different wire diameters.
As shown in fig. 9, the wire hanging mechanism 7 includes an openable wire clamp 71 and a wire clamp driving 72 capable of driving the wire clamp 71 closer to or farther from the wire storage mechanism 5.
As shown in fig. 10 and 11, the wire storing mechanism 5 includes a wire storing ring 51 having a ring opening, a driving device 52 for supporting and driving the wire storing ring 51 to rotate, and an open-ring assembly 53 for allowing the wire storing ring 51 to be dislocated and opened at the open-ring opening, and the wire storing ring 51 is provided with a side slider and a wire hanging opening.
The driving device 52 comprises a driving wheel set and two driven guide wheels 54 arranged on the frame 1, the driving wheel set is provided with three driving guide wheels 55, the three driving guide wheels 55 are driven to rotate by adopting a motor driving and belt transmission mode, and the driven guide wheels 54 are connected with the open loop assembly 53 which can make the wire storage ring 51 open at the open loop opening in a staggered manner. As shown in fig. 12, the open-loop assembly 53 drives the driven guide wheel 54 to move up and down and horizontally, so that the wire storage ring 51 is dislocated and spread at the inner circumference to process a larger magnetic ring, thereby avoiding fatigue deformation of the wire storage ring 51 and ensuring normal operation of winding operation. The two driven idler pulleys 54 move in opposite directions when they are opened.
As shown in fig. 13, the tail line breaking mechanism 9 includes a tail line cutting drive 91 and a substrate 92 disposed on the tail line cutting drive 91, wherein the substrate 92 is provided with a retractable line hooking rod 93 and a cutter 94, and the cutter 94 can extend along a section of the line hooking rod 93 and cut off the tail line. The tail line cutting drive 91 is realized by adopting a cylinder drive and guide rail transmission mode, and has simple structure and low cost.
The specific working process is as follows:
s1, arranging magnetic rings by the rotating disc 31 in the feeding process, grabbing the magnetic rings on the material groove 32 by the feeding manipulator 33, opening the wire storage ring 51 by the open-loop assembly 53 in a dislocation manner, driving the magnetic rings to move to the opening of the wire storage ring 51 by the feeding manipulator 33, and then closing the wire storage ring 51;
s2, in the wire feeding and hanging process, the wire feeding mechanism 4 pulls the wire and drives the wire to move, the wire is conveyed to the wire hanging mechanism 7 through the wire outlet nozzle 44, the wire clamp 71 in the wire hanging mechanism 7 clamps the head end of the wire, the wire clamp drive 72 drives the wire clamp 71 to be close to the wire hanging port of the wire storage mechanism 5, then the drive device 52 is started to drive the wire storage ring 51 to rotate, and the wire hanging port hangs the wire in the rotating process, so that automatic wire hanging is realized;
s3, after the guide on the wire storage ring 51 is wound for a certain number of turns in the wire storage process, the wire clamp 71 is loosened, the wire storage ring 51 continues to rotate, and the wire storage ring 51 stops rotating until enough wires are wound;
s4, after the wire is wound on the wire storage ring 51 in the wire arranging and winding process, the wire cutting device 47 cuts off the wire transmitted by the wire feeding mechanism 4, the wire clamp 71 clamps the tail end of the wire, the wire storage ring 51 rotates reversely, meanwhile, the wire arranging mechanism 6 drives the magnetic ring to do circular motion along the axis of the wire arranging mechanism, the wire storage ring 51 winds the wire, the wire is wound on the magnetic ring under the guidance of the wire pressing prevention mechanism 8, after a certain number of turns are wound, the wire clamp 71 is loosened, and the magnetic ring and the wire storage ring 51 rotate in a coordinated mode until enough wire is wound on the magnetic ring;
s5, the tail wire is cut off by the tail wire breaking mechanism 9 in the blanking process, the wire storage ring 51 is opened by the open-loop assembly 53, and the magnetic ring is taken out by the blanking manipulator 34.
The full-automatic magnetic ring winding machine disclosed by the utility model has the advantages that the full-automatic winding machine realizes the automation of the whole winding process from automatic feeding, wire feeding, ring opening, wire storage, winding of the flat cable to final tail cutting and automatic blanking, the labor is greatly saved, the production efficiency is improved, and the stability of the product quality is ensured.
While the preferred embodiments of the present invention have been illustrated and described, it will be appreciated that the utility model may be embodied otherwise than as specifically described and that equivalent alterations and modifications, which may be effected thereto by those skilled in the art without departing from the spirit of the utility model, are deemed to be within the scope and spirit of the utility model.
Claims (9)
1. A full-automatic magnetic ring winding machine comprises a machine frame (1) and a control device (2) used for controlling the operation of each mechanism/device, wherein the machine frame (1) is provided with an automatic feeding and discharging mechanism (3), a wire feeding mechanism (4), a wire hanging mechanism (7), a wire storage mechanism (5), a wire arrangement mechanism (6) for clamping a magnetic ring to enable the magnetic ring to rotate and wind, and a tail wire breaking mechanism (9), and is characterized by further comprising a wire pressing prevention mechanism (8) for guiding the wire direction to prevent the wire pressing of the magnetic ring during wire arrangement and winding, the wire pressing prevention mechanism (8) comprises a guide block (81) capable of positioning the wire direction to guide the winding when the wire arrangement mechanism (6) works and a guide block drive for driving the guide block (81) to do rotating and lifting motion, the guide block drive comprises a rotating drive (82) and an installation frame (83) connected with the output end of the rotating drive (82), be equipped with lift drive (84) on mounting bracket (83), guide block (81) are installed at the flexible end of lift drive (84).
2. The full-automatic magnetic ring winding machine as claimed in claim 1, wherein the automatic feeding and discharging mechanism (3) comprises a rotary disk (31), a trough (32) for receiving the output end of the rotary disk (31), a feeding manipulator (33) for clamping the magnetic ring and feeding the magnetic ring to the winding displacement mechanism (6), and a discharging manipulator (34) for taking out the magnetic ring wound on the winding displacement mechanism (6).
3. The full-automatic magnetic ring winding machine according to claim 1, wherein the winding mechanism (6) comprises a support (61), a first clamping member (62) slidably disposed on the support (61), and a plurality of second clamping members (63) in transmission connection with the first clamping member (62) through a link structure, the second clamping members (63) are pivotally connected to the support (61), clamping rubber wheels (64) are disposed on the first clamping member (62) and the second clamping members (63), a driving assembly (65) for driving the clamping rubber wheels (64) to rotate and a clamping driving mechanism (66) for driving the first clamping member (62) to move are disposed on the support (61), and the clamping rubber wheels (64) can be moved together under the driving of the clamping driving mechanism (66) to clamp the magnetic ring.
4. The machine as claimed in claim 3, wherein the number of the second clamping members (63) is two and the second clamping members are evenly distributed on both sides of the first clamping member (62).
5. The full-automatic magnetic ring winding machine according to claim 3, characterized in that the connecting rod structure comprises a number of second connecting rods (67) corresponding to the number of the second clamping members (63), one end of each second connecting rod (67) is hinged with the corresponding second clamping member (63), and the other end of each second connecting rod (67) is hinged with the corresponding first clamping member (62).
6. The full-automatic magnetic ring winding machine according to claim 1, characterized in that the wire feeding mechanism (4) comprises a wire feeding drive (41) and a mounting seat (42) arranged at an output end of the wire feeding drive (41), the mounting seat (42) is provided with a wire inlet nozzle (43) and a wire outlet nozzle (44), one side of the wire inlet nozzle (43) is provided with a wire feeding wheel (45) driven by a motor, the other side of the wire inlet nozzle (43) is provided with a wire pressing wheel assembly (46), and the wire outlet nozzle (44) is provided with a wire cutting device (47) capable of extending to cut off a wire.
7. The winding machine for the full-automatic magnetic ring as claimed in claim 6, wherein the wire pressing wheel assembly (46) comprises a movable seat (48) slidably connected to the mounting seat (42), a pinch roller (49) opposite to the wire feeding wheel (45) is arranged at one end of the movable seat (48), and a compression spring is arranged between the other end of the movable seat (48) and the mounting seat (42).
8. The full-automatic magnetic ring winding machine as claimed in claim 1, wherein the wire storage mechanism (5) comprises a wire storage ring (51) with a ring opening, a driving device (52) for supporting and driving the wire storage ring (51) to rotate, and an open ring assembly (53) for enabling the wire storage ring (51) to be dislocated and opened at the ring opening, and the wire storage ring (51) is provided with a side slider and a wire hanging port.
9. The full-automatic magnetic ring winding machine as claimed in claim 1, wherein the tail line breaking mechanism (9) comprises a tail line cutting drive (91), a base plate (92) disposed on the tail line cutting drive (91), the base plate (92) is provided with a retractable line hooking rod (93) and a cutter (94), and the cutter (94) can extend along a section of the line hooking rod (93) and cut off the tail line.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122984391.3U CN216648067U (en) | 2021-11-30 | 2021-11-30 | Full-automatic magnetic ring winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122984391.3U CN216648067U (en) | 2021-11-30 | 2021-11-30 | Full-automatic magnetic ring winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216648067U true CN216648067U (en) | 2022-05-31 |
Family
ID=81737480
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122984391.3U Active CN216648067U (en) | 2021-11-30 | 2021-11-30 | Full-automatic magnetic ring winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216648067U (en) |
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2021
- 2021-11-30 CN CN202122984391.3U patent/CN216648067U/en active Active
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