CN214279803U - Common mode inductance full-automatic magnetic ring winding machine - Google Patents
Common mode inductance full-automatic magnetic ring winding machine Download PDFInfo
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- CN214279803U CN214279803U CN202120122150.5U CN202120122150U CN214279803U CN 214279803 U CN214279803 U CN 214279803U CN 202120122150 U CN202120122150 U CN 202120122150U CN 214279803 U CN214279803 U CN 214279803U
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Abstract
The utility model discloses a full-automatic magnetic ring coiling machine of common mode inductance, including the frame, locate wire feeding unit, material feeding unit, winding device and the control system in the frame, winding device includes: the wire storage ring comprises a motor, a belt transmission mechanism and a wire storage ring guide wheel, the wire hanging mechanism comprises a wire clamp capable of being opened and closed and a wire hanging drive for driving the wire clamp to stretch, and the wire arranging mechanism comprises a magnetic ring clamp for clamping a magnetic ring. The utility model discloses the hanging wire mechanism can accomplish two kinds of hanging wires of storage line hanging wire and winding displacement hanging wire, cooperates with belt formula storage wire ring rotary drive, realizes the quick automatic storage line hanging wire of big line footpath wire rod, stores up line, winding displacement hanging wire, winding displacement action to guarantee enough big and stable rotary power, guarantee the quick wire winding of magnetic ring.
Description
Technical Field
The utility model relates to a full-automatic magnetic ring coiling machine of common mode inductance.
Background
At present, a plurality of wire storage ring type inductance magnetic ring winding machines aim at winding wires with small wire diameter, when the wire diameter is large, the center of a magnetic ring is positioned, and the wire is hung and rotated on a wire storage ring.
SUMMERY OF THE UTILITY MODEL
The utility model aims at overcoming prior art's defect, providing a full-automatic magnetic ring coiling machine of common mode inductance that all is suitable for to big small line footpath wire winding.
The utility model discloses a realize through following technical scheme:
common mode inductance full-automatic magnetic ring coiling machine includes the frame, locates send traditional thread binding putting, material feeding unit, winding device and control system in the frame, its characterized in that winding device include:
a wire storage ring, the periphery of which is provided with a wire hanging port,
the open-loop mechanism drives the wire storage ring to open or close,
the wire storage ring rotary drive comprises a motor, a belt transmission mechanism and a wire storage ring guide wheel, a wire hanging mechanism comprises a wire clamp capable of being opened and closed, a wire hanging drive for driving the wire clamp to stretch, a wire arranging mechanism comprises a magnetic ring clamp for clamping a magnetic ring.
The common-mode inductance full-automatic magnetic ring winding machine is characterized in that the belt transmission mechanism comprises a driving wheel connected with the output end of the motor and a driven wheel which is wrapped on the storage ring by a directional belt, and a tension wheel for adjusting the tension degree of the belt is further arranged on the periphery of the belt.
The common-mode inductance full-automatic magnetic ring winding machine is characterized in that the wire clamp stretches and retracts to be close to or far away from the wire storage ring.
The common mode inductor full-automatic magnetic ring winding machine is characterized in that the wire hanging mechanism further comprises a telescopic crochet hook.
The common mode inductance full-automatic magnetic ring winding machine is characterized in that the crochet hook stretches out and draws back in the ring of the wire storage ring.
The common mode inductor full-automatic magnetic ring winding machine is characterized in that the wire arrangement mechanism comprises a wire arrangement drive for driving the magnetic ring clamp to rotate and a material moving drive for driving the magnetic ring clamp to move.
The common-mode inductance full-automatic magnetic ring winding machine is characterized in that the wire feeding device comprises a wire releasing mechanism, a wire transmission drive, a wire feeding pipe nozzle and a wire feeding pipe nozzle moving drive for driving the wire feeding pipe nozzle to move, and a cutter mechanism is arranged at the near wire outlet end of the wire feeding pipe nozzle.
The common mode inductor full-automatic magnetic ring winding machine is characterized in that the cutter mechanism is a rotary cutter mechanism.
The common mode inductor full-automatic magnetic ring winding machine is characterized in that the frame is provided with a winding recovery device.
The common mode inductor full-automatic magnetic ring winding machine is characterized in that the winding device further comprises a line pressing plate.
Compared with the prior art, the utility model discloses there is following advantage:
the utility model discloses the hanging wire mechanism can accomplish two kinds of hanging wires of storage line hanging wire and winding displacement hanging wire, cooperates with belt formula storage wire ring rotary drive, realizes the quick automatic storage line hanging wire of big line footpath wire rod, stores up line, winding displacement hanging wire, winding displacement action to guarantee enough big and stable rotary power, guarantee the quick wire winding of magnetic ring.
The utility model discloses from sending line, pay-off, to wire winding and wire winding recovery, realized full automatization line production to the application scope in wire rod line footpath has been improved.
Drawings
Fig. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic view of a part of the structure of the present invention;
fig. 3 is a second partial schematic structural view of the present invention;
fig. 4 is a third schematic view of a part of the structure of the present invention;
FIG. 5 is an enlarged view of FIG. 4 at A;
fig. 6 is a schematic perspective view of the thread hanging mechanism of the present invention;
fig. 7 is a schematic view of the three-dimensional structure of the wire storage ring of the present invention.
Detailed Description
The present invention will be described in further detail with reference to specific examples.
As shown in fig. 1-7, the common mode inductance full-automatic magnetic ring winding machine includes a frame 1, a wire feeding device 2, a feeding device 3, a winding device and a control system 4, wherein the wire feeding device includes:
a wire storage ring 5 having a wire hanging port 51 at the outer periphery thereof;
the open-loop mechanism 6 drives the wire storage ring 5 to open or close;
a storage-line-ring rotation drive 7 including a motor 71, a belt transmission mechanism 72, and a storage-line-ring guide pulley 73, the guide pulley 73 being provided on the inner periphery of the storage line ring 5 to support and guide the rotation of the storage line ring 5;
the wire hanging mechanism 8 comprises a wire clamp 81 which can be opened and closed and a wire hanging driver 82 which drives the wire clamp 81 to stretch and contract; the opening and closing driver 84 of the wire clamp 81 is connected to the output end of the wire hanging driver 82;
the wire arranging mechanism 9 includes a magnetic ring clamp 91 for clamping the magnetic ring.
The utility model discloses in, motor 71 and belt drive 72 drive wire storage ring are rotatory, provide bigger more stable power for the wire storage ring, are favorable to the wire storage to big line footpath.
Preferably, the belt transmission mechanism 72 includes a driving wheel 721 connected with the output end of the motor 71 and a driven wheel 723 for wrapping the storage ring 5 with the directional belt 722, of course, the belt 722 does not fully wrap the storage ring 5, a wire hanging position and a ring opening position are reserved, and the periphery of the belt 722 is further provided with a tension wheel 724 for adjusting the tension degree of the belt; preferably, the tensioning wheel 724 is connected with a tensioning drive 725 for driving the tensioning wheel 724 to press or loosen the belt 722, so that the pressure and the transmission speed of the belt 722 on the wire storage ring 5 can be adjusted according to different wire diameters, the tension degree of the wire can be kept during fast paying off and winding, and the winding quality of the magnetic ring winding can be guaranteed. More preferably, at least two driven wheels 723 are respectively arranged at two sides of the storage ring, and can uniformly press the line and drive the storage ring 5 to rotate, two tension wheels 724 are preferably arranged at two sides of the driving wheel 721, and two tension drives 725 are correspondingly arranged, so that the tension degree of the belt 722 can be adjusted more conveniently.
The wire clamp 81 is telescopic close to or far away from the wire storage ring 5, and can clamp and deliver a winding wire to the wire delivery port 51 attached to the outer wall of the wire storage ring 5, preferably, the wire clamp 81 is matched with the movable wire delivery device 2 above the wire storage ring 5 from the lower part of the wire storage ring 5, so that the wire storage and winding actions of the wire rod are realized, the structure is simplified, and the design space of equipment is enlarged.
The utility model discloses an embodiment, the mechanism 8 of hanging traditional thread binding still includes telescopic crochet hook 83, and the flexible direction of preferred crochet hook 83 is perpendicular with the flexible direction of fastener 81, colludes the position of pressing from both sides of fastener 81 with the wire rod, has improved the degree of accuracy of wire winding hanging. Further, the crochet hook 83 is located in the ring of the wire storage ring 5, and the wire is pulled down from the inner ring of the wire storage ring 5, so that the wire can enter the wire clamping position of the wire clamp 81 accurately.
Preferably, the winding device further comprises a line pressing plate 75, the line pressing plate 75 can be opened in a movable mode and is arranged on the outer cover 74 covering the line storage ring rotary driving device 7, the line pressing plate 75 covers the wires pressed in the line storage ring 5 by the lint, the tension degree of the wires is further guaranteed during line releasing and winding, and the winding quality of the magnetic ring is guaranteed.
Preferably, the wire feeding device 2 comprises a wire releasing mechanism 21, a wire transmission drive 22, a wire feeding nozzle 23 and a wire feeding nozzle moving drive 24 for driving the wire feeding nozzle 23 to displace, and a cutter mechanism 25 is arranged at the near wire outlet end of the wire feeding nozzle 23. The wire feeding pipe nozzle 23 can be lifted and moved back and forth in a telescopic manner, so that the wire feeding position can be adjusted timely. More preferably, the cutter mechanism 25 is a rotary cutter mechanism, and the wire passes through the cutter mechanism 25, so that the wire can be supported, and the space can be saved.
The utility model discloses an embodiment, winding displacement mechanism 9 includes that the winding displacement drive 92 of drive magnetic ring anchor clamps 91 rotation and the material that moves drive 93 that drive magnetic ring anchor clamps 91 removed. Further preferably, the magnetic ring clamp 91 is a U-shaped clamping arm or a clamping wheel set.
Preferably, the material moving driver 93 comprises a translation driver 931 and a longitudinal driver 932, the longitudinal driver 932 is connected to the moving end of the translation driver 931, the flat cable driver 92 is connected to the moving end of the longitudinal driver 932, and the magnetic ring clamp 91 is connected to the output end of the flat cable driver 92. The position of the magnetic ring in the winding is convenient to adjust in time.
The utility model discloses an embodiment, material feeding unit 3 includes the charging tray 31 that shakes, and silo 32 down docks silo 32 connect silo 33 down, should connect silo 33 portable magnetic ring 100 who will receive to shift out, and the magnetic ring anchor clamps 91 of being convenient for are got the material.
Preferably, the number of the storage ring guide wheels 73 on the inner periphery of the storage ring 5 is several, two of the storage ring guide wheels are positioned on two sides of the opening of the storage ring 5, the ring opening mechanism 6 comprises an open ring drive 61 and a connecting piece 62 for connecting at least one storage ring guide wheel 73 on two sides of the opening of the storage ring with the output end of the open ring drive 61, the moving direction of the connecting piece 62 is parallel to the ring surface of the storage ring 5, parallel ring opening is realized, and deformation of the storage ring 5 is reduced. More preferably, the mechanism 6 comprises two ring opening drives 61 and a link 62, respectively driving the translational opening of the storage ring guide wheels 73 on either side of the opening of the storage ring 5.
The utility model discloses an embodiment is equipped with wire winding recovery unit 10 in frame 1, and this wire winding recovery unit 10 includes crochet hook pole 101, and relative crochet hook pole 101 removes the depression bar (not shown in the figure) and the scissors 102 that open and shut the double-layered line, crochet hook pole 101, depression bar and scissors 102 all can stretch out and draw back alone to be connected in the removal end of receiving line drive 103. The utility model discloses well wire winding recovery unit 10 realizes the recovery of unnecessary wire winding on the wire storage ring, further improves the degree of automation of coiling machine.
Of course, in order to better realize the automation of the winding, an inductor can be arranged to induce the positions of the wire storage ring and the magnetic ring, and the like, and transmit signals to the control system to accurately position the moving structure.
The utility model discloses in, open loop drive, winding displacement drive, move material drive, hanging wire drive, wire rod transmission drive, send the line mouthpiece to remove drive etc. can be for one or several kinds in belt transmission formula motor drive, lead screw transmission formula motor drive or the cylinder drive, according to the drive power size of needs, action mode, action speed select the setting.
The utility model discloses an embodiment during the wire winding, the working process as follows: starting the control system 4, the feeding device 3 starts to feed the magnetic ring, the receiving groove 33 extends after receiving the material, the magnetic ring clamp 91 takes the material from the receiving groove 33 under the driving of the translation drive 931 and moves to the ring-opened wire storage ring 5 to enable the wire storage ring 5 to pass through the magnetic ring 100 after being closed, at this time, the wire hanging port 51 of the wire storage ring 5 is positioned at the opening of the wire clamp 81, the wire feeding device 2 feeds the wire, the wire extends out of the wire outlet end of the wire feeding nozzle 23 to the periphery of the wire storage ring 5 and is positioned at the opening of the wire clamp 81, the wire clamp 81 is opened, the wire hanging drive 82 acts, when the wire clamp 81 extends to the inner ring of the wire storage ring 5, the wire is clamped and pushed to be attached to the wire hanging port 51, the wire storage ring rotates and drives 7 to work, the wire storage ring 5 rotates to further hang the wire and start to store the wire, after the wire storage is finished, the hook needle 83 extends out of the opening of the wire clamp 81 and is positioned above the wire, after the wire is cut, the hook needle 83 retracts and descends, the tail wire of the wire rod is hooked into the wire clamping position of the wire clamp 81, the wire clamp 81 extends out and clamps the wire rod, the wire storage ring 5 can start to rotate reversely, meanwhile, the clamping wire arranging arm 91 rotates to drive the magnetic ring 100 to arrange the wire, then, the wire clamp 81 is opened, after the wire arrangement is finished, the wire falls into the material receiving position, and the winding of a new magnetic ring is repeated.
When the wire material is excessive, the excessive wire material is wound on the wire hooking rod 101 of the winding recovery device 10, the pressure rod presses the wire, the scissors 102 cut off the winding, and the excessive wire material can be recovered and collected.
Claims (10)
1. Common mode inductance full-automatic magnetic ring coiling machine includes frame (1), locates send traditional thread binding putting (2), material feeding unit (3), winding device and control system (4) on frame (1), its characterized in that winding device include:
a wire storage ring (5) having a wire hanging port (51) at the outer periphery thereof,
an open-loop mechanism (6) for driving the wire storage ring (5) to open or close,
the storage ring rotary drive (7) comprises a motor (71), a belt transmission mechanism (72) and a storage ring guide wheel (73),
the wire hanging mechanism (8) comprises a wire clamp (81) which can be opened and closed and a wire hanging drive (82) which drives the wire clamp (81) to stretch and contract,
the wire arranging mechanism (9) comprises a magnetic ring clamp (91) for clamping a magnetic ring.
2. The winding machine for the full-automatic magnetic ring of the common mode inductor as claimed in claim 1, wherein the belt transmission mechanism (72) comprises a driving wheel (721) connected to the output end of the motor (71) and a driven wheel (723) with a directional belt (722) covering the storage ring (5), and a tension wheel (724) for adjusting the tension degree of the belt is further arranged on the periphery of the belt (722).
3. A full automatic magnetic loop winding machine for common mode inductor according to claim 1 characterized in that the wire clip (81) stretches close to or away from the wire storage ring (5).
4. A winding machine for a full automatic magnetic loop of common mode inductor as claimed in claim 1, characterized in that the wire hanging mechanism (8) further comprises retractable hooks (83).
5. The winding machine for a full automatic magnetic loop of common mode inductor as claimed in claim 4, characterized in that the hook needle (83) extends and retracts inside the loop of the storage loop (5).
6. The winding machine for the full-automatic magnetic ring with the common mode inductor as claimed in claim 1, wherein the winding mechanism (9) comprises a winding displacement drive (92) for driving the magnetic ring clamp (91) to rotate and a material moving drive (93) for driving the magnetic ring clamp (91) to move.
7. The winding machine for the full-automatic magnetic ring with the common mode inductor as claimed in claim 1, wherein the wire feeding device (2) comprises a wire paying-off mechanism (21), a wire transmission drive (22), a wire feeding nozzle (23) and a wire feeding nozzle moving drive (24) for driving the wire feeding nozzle (23) to move, and a cutter mechanism (25) is arranged at a near wire outlet end of the wire feeding nozzle (23).
8. The winding machine for a full automatic magnetic ring of a common mode inductor as claimed in claim 7, wherein the cutter mechanism (25) is a rotary cutter mechanism.
9. The winding machine for the full-automatic magnetic ring of the common mode inductor as claimed in claim 1, wherein the frame (1) is provided with a winding recovery device (10).
10. The winding machine for the full automatic magnetic ring of the common mode inductor as claimed in claim 1, wherein the winding device further comprises a line pressing plate (75).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120122150.5U CN214279803U (en) | 2021-01-16 | 2021-01-16 | Common mode inductance full-automatic magnetic ring winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202120122150.5U CN214279803U (en) | 2021-01-16 | 2021-01-16 | Common mode inductance full-automatic magnetic ring winding machine |
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| Publication Number | Publication Date |
|---|---|
| CN214279803U true CN214279803U (en) | 2021-09-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202120122150.5U Active CN214279803U (en) | 2021-01-16 | 2021-01-16 | Common mode inductance full-automatic magnetic ring winding machine |
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| CN (1) | CN214279803U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114914082A (en) * | 2022-06-30 | 2022-08-16 | 中山展晖电子设备有限公司 | Common mode winding method multi-thread-head magnetic ring winding machine |
-
2021
- 2021-01-16 CN CN202120122150.5U patent/CN214279803U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114914082A (en) * | 2022-06-30 | 2022-08-16 | 中山展晖电子设备有限公司 | Common mode winding method multi-thread-head magnetic ring winding machine |
| CN114914082B (en) * | 2022-06-30 | 2024-03-08 | 中山展晖电子设备有限公司 | Common mode winding method multi-wire head magnetic ring winding machine |
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