CN216633289U - 13FDC rivets iron core machine - Google Patents
13FDC rivets iron core machine Download PDFInfo
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- CN216633289U CN216633289U CN202123208730.5U CN202123208730U CN216633289U CN 216633289 U CN216633289 U CN 216633289U CN 202123208730 U CN202123208730 U CN 202123208730U CN 216633289 U CN216633289 U CN 216633289U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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Abstract
The utility model discloses a 13FDC iron core riveting machine which comprises a rack, an assembly slideway assembly, a yoke iron feeding assembly, a coil feeding assembly, an iron core feeding assembly, a clamping assembly, at least one riveting assembly, an iron core section difference detection assembly and a material receiving assembly, wherein the assembly slideway assembly is arranged on the rack; the assembly slideway assembly is arranged on the rack, and a yoke iron feeding assembly, a coil feeding assembly and an upper iron core feeding assembly are arranged on the periphery of the assembly slideway assembly along the moving direction of the assembly slideway assembly; the riveting component is positioned on one side of the assembly slideway component; the clamping assembly is positioned right in front of the riveting assembly; the iron core section difference detection assembly is positioned at the output end of the clamping assembly; the material receiving assembly is located on the right side of the iron core section difference detection assembly. The utility model has the advantages of simple structure, cost saving, high working efficiency, low production cost, good product quality, high yield and high equipment utilization rate, and reduces the labor cost and the labor intensity.
Description
Technical Field
The utility model relates to the technical field of relay production and assembly, in particular to a 13FDC iron riveting core machine.
Background
The iron core is an important electric control device of the relay, when the change of the input quantity reaches the specified requirement, the controlled quantity generates the predetermined step change in the electric output circuit, and the iron core is often applied to an automatic control circuit and plays important roles of automatic regulation, safety protection, conversion circuit and the like in the circuit.
The production process of the iron core for the existing relay can not be completely automated, a plurality of workers are still required to carry out on-site inspection and installation, so that the production efficiency of the relay is limited, and the functions of automatic production and automatic detection can not be realized.
SUMMERY OF THE UTILITY MODEL
Technical problem to be solved
Aiming at the defects of the prior art, the 13FDC riveting iron core machine provided by the utility model has the advantages of reasonable structural design, cost saving, high working efficiency, low labor cost and labor intensity, low production cost, good product quality, high yield and high equipment utilization rate.
(II) technical scheme
In order to achieve the purpose, the utility model is realized by the following technical scheme:
an FDC riveting iron core machine comprises a rack, an assembly slideway assembly, a yoke feeding assembly, a coil feeding assembly, an upper iron core feeding assembly, a clamping assembly, at least one riveting assembly, an iron core section difference detection assembly and a material receiving assembly; the assembly slideway assembly is arranged on the rack, and a yoke iron feeding assembly, a coil feeding assembly and an upper iron core feeding assembly are arranged on the periphery of the assembly slideway assembly along the moving direction of the assembly slideway assembly; the riveting component is positioned on one side of the assembly slideway component; the clamping assembly is positioned right in front of the riveting assembly; the iron core section difference detection assembly is positioned at the output end of the clamping assembly; the material receiving assembly is located on the right side of the iron core section difference detection assembly.
The yoke iron feeding assembly comprises a feeding support; the feeding support is provided with a vibration feeding device, and the output end of the vibration feeding device is connected with a direct vibration device; the output end of the direct vibration device is connected with a yoke feeding device; one side of the yoke iron feeding device is provided with a feeding grabbing device; the feeding grabbing device comprises a feeding grabbing bracket, and a door-shaped moving mechanism is arranged on the feeding grabbing bracket; the output end of the door-shaped moving mechanism is symmetrically provided with feeding finger cylinders; the yoke feeding device comprises a yoke feeding bracket; the yoke feeding bracket is provided with a lifting cylinder; the yoke feeding support is movably provided with a material pushing mechanism, the lifting cylinder can drive the material pushing mechanism to move, and the yoke feeding support is provided with a material blocking device.
Wherein, press from both sides the material subassembly and include: the material clamping bracket is arranged on the rack; the first power source is arranged on the rack and used for providing power; the clamping mechanism is movably arranged on the clamping support, and the first power source can drive the clamping mechanism to move; the material clamping mechanism comprises a T-shaped support, and a material clamping finger cylinder is movably arranged above the T-shaped support; one side of the T-shaped bracket is connected with a swing rod; one end of the swing rod is connected with a pushing cylinder.
The iron core section difference detection assembly comprises an iron core section difference detection support; a movable jig mechanism is movably arranged on the iron core section difference detection support; the iron core segment difference detection support is provided with a segment difference detection mechanism, and the segment difference detection mechanism is perpendicular to the movable jig mechanism.
Wherein the assembly slideway component comprises a square-shaped conveying track; a tool material shifting part is arranged on the square-shaped conveying track; a soot blowing component is arranged on the square-shaped conveying track; a coil pressing part and a correcting part are arranged in the moving direction of the square-back-shaped conveying track; the coil pressing part and the correcting part are arranged at intervals.
The coil feeding assembly comprises symmetrically arranged material bins; a coil tray conveying mechanism is arranged at the bottom of the adjacent material bin; and a charging tray wire frame grabbing mechanism is arranged between the adjacent material bins, and a coil blanking device is arranged on one side of each material bin.
The upper iron core feeding assembly comprises an iron core vibration feeding device; the output end of the iron core vibration feeding device is connected with an iron core feeding mechanism; an iron core discharging mechanism is arranged above the iron core feeding mechanism.
The riveting assembly comprises a punch press arranged on the rack and a punching riveting mechanism arranged on the punch press, and the punch press can drive the punching riveting mechanism to reciprocate back and forth along the vertical direction.
The receiving assembly comprises a receiving transmission mechanism, a discharging manipulator and a stacking mechanism; the stacking mechanism and the material receiving and conveying mechanism are arranged in parallel; the blanking manipulator is arranged between the stacking mechanism and the material receiving and conveying mechanism.
(III) advantageous effects
The utility model provides a 13FDC iron riveting core machine. The method has the following beneficial effects:
1) the automatic feeding device is applied to 13FDC riveting iron core production, and realizes automatic feeding through the cooperation of equipment such as a slide assembly, a yoke iron feeding assembly, a coil feeding assembly, an iron core feeding assembly, a clamping assembly, a riveting assembly, an iron core section difference detection assembly, a material receiving assembly, a PLC controller and the like, so that manual feeding and manual riveting are replaced, the production quality is guaranteed, the production working time is reduced, and the production efficiency is improved;
2) the utility model has simple structure, saves cost, has high working efficiency, reduces labor cost and labor intensity, has low production cost, good product quality, high yield and high equipment utilization rate;
3) the utility model realizes the multi-process and one-machine equipment assembly of 13FDC iron core finished products, simultaneously carries out quality detection on the finished products, has high automation degree of the whole production line, greatly improves the production efficiency, is beneficial to batch production and full detection, and ensures the quality of the products.
Drawings
FIG. 1 is a schematic structural view of the present invention as a whole;
FIG. 2 is a schematic view of a yoke feeding assembly according to the present invention;
FIG. 3 is a schematic structural view of the whole clamping assembly of the present invention;
FIG. 4 is a schematic structural diagram of the whole iron core segment difference detection assembly of the present invention;
FIG. 5 is a schematic view of the overall structure of the assembled skid assembly of the present invention;
FIG. 6 is a schematic structural view of the coil loading assembly of the present invention;
FIG. 7 is a schematic structural view of the whole upper core loading assembly of the present invention;
FIG. 8 is a schematic view of the overall construction of the riveted assembly of the utility model;
fig. 9 is a schematic view of the overall structure of the riveting component of the utility model.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-9, an embodiment of the present invention provides a 13FDC iron core riveting machine, which includes a frame 1, an assembly chute assembly 2, a yoke feeding assembly 3, a coil feeding assembly 4, an iron core feeding assembly 5, a clamping assembly 6, at least one riveting assembly 7, an iron core step difference detecting assembly 8, and a material receiving assembly 9; the assembly slideway component 2 is arranged on the rack 1, and a yoke iron feeding component 3, a coil feeding component 4 and an upper iron core feeding component 5 are arranged on the periphery of the assembly slideway component 2 along the moving direction; the riveting component 7 is positioned on one side of the assembly slideway component 2; the clamping component 6 is positioned right in front of the riveting component 7; the iron core section difference detection assembly 8 is positioned at the output end of the clamping assembly 6; receive material subassembly 9 and be located 8 right sides of iron core segment difference detection subassembly. The automatic feeding device is applied to 13FDC riveting iron core production, and realizes automatic feeding through the cooperation of equipment such as a slide assembly, a yoke feeding assembly, a coil feeding assembly, an iron core feeding assembly, a clamping assembly, a riveting assembly, an iron core section difference detection assembly, a receiving assembly, a PLC controller and the like, so that manual feeding and manual riveting are replaced, the production quality is guaranteed, the production working time is reduced, and the production efficiency is improved.
On the basis of the above embodiment, the yoke feeding assembly 3 comprises a feeding bracket 31; the feeding support 31 is provided with a vibration feeding device 32, and the output end of the vibration feeding device 32 is connected with a direct vibration device 33; the output end of the direct vibration device 33 is connected with a yoke iron feeding device 34; a feeding grabbing device 35 is arranged on one side of the yoke iron feeding device 34; the feeding grabbing device 35 comprises a feeding grabbing bracket 351, and a gate-shaped moving mechanism 352 is arranged on the feeding grabbing bracket 351; the output end of the gate-shaped moving mechanism 352 is symmetrically provided with feeding finger cylinders 353; the yoke feeding device 34 includes a yoke feeding bracket 341; the yoke feeding bracket 341 is provided with a lifting cylinder 342; the yoke feeding bracket 34 is movably provided with a material pushing mechanism 343, the lifting cylinder 342 can drive the material pushing mechanism 343 to move, and the yoke feeding bracket 341 is provided with a material blocking device 344.
On the basis of the above embodiment, the material clamping assembly 6 includes: the material clamping bracket 61 is arranged on the rack 1; the first power source 62 is arranged on the frame 1 and used for providing power; the clamping mechanism 63 is movably arranged on the clamping bracket 61, and the first power source 62 can drive the clamping mechanism 63 to move; the material clamping mechanism 63 comprises a T-shaped support 631, and a material clamping finger cylinder 632 is movably arranged above the T-shaped support 631; one side of the T-shaped bracket 631 is connected with a swing rod 632; one end of the swing link 632 is connected with a pushing cylinder 634.
On the basis of the above embodiment, the core segment difference detection assembly 8 includes a core segment difference detection bracket 81; a movable jig mechanism 82 is movably arranged on the iron core section difference detection support 81; the iron core segment difference detection support 81 is provided with a segment difference detection mechanism 83, and the segment difference detection mechanism is perpendicular to the movable jig mechanism 82.
On the basis of the above embodiment, the assembly chute assembly 2 includes a zigzag conveying track 21; a tool material shifting part 22 is arranged on the square-shaped conveying track 21; a soot blowing component 23 is arranged on the square-shaped conveying track 21; a coil pressing part 24 and a correcting part 25 are arranged in the moving direction of the square-shaped conveying track 21; the coil pressing part 24 and the correcting part 25 are arranged at intervals.
On the basis of the above embodiment, the coil feeding assembly 4 includes symmetrically arranged material bins 41; a coil tray conveying mechanism 42 is arranged at the bottom 41 of the adjacent material bin; a charging tray rack grabbing mechanism 43 is arranged between the adjacent material bins 41, and a coil blanking device 44 is arranged on one side of each material bin 41.
On the basis of the above embodiment, the iron core feeding assembly 5 includes an iron core vibration feeding device 51; the output end of the iron core vibration feeding device 51 is connected with an iron core feeding mechanism 52; an iron core discharging mechanism 53 is arranged above the iron core feeding mechanism 52
On the basis of the above embodiment, the riveting assembly 7 includes the punch 71 disposed on the frame 1 and the punch riveting mechanism 72 disposed on the punch 71, and the punch 71 can drive the punch riveting mechanism 72 to reciprocate back and forth in the vertical direction.
On the basis of the above embodiment, the material receiving assembly 9 includes a material receiving and conveying mechanism 91, a blanking manipulator 92, and a stacking mechanism 93; the stacking mechanism 93 and the material receiving and conveying mechanism 91 are arranged in parallel; the blanking manipulator 92 is arranged between the stacking mechanism 93 and the material receiving and conveying mechanism 91.
In conclusion, the 13FDC iron core riveting machine sequentially completes assembly of all parts (including parts such as coils, iron cores and yokes) of the iron cores of the 13FDC relays, detects the assembled 13FDC iron cores, screens defective products found in the detection process, and finally outputs qualified finished products. The production line realizes full-automatic production of the 13FDC iron core, avoids manpower, effectively reduces labor cost and improves production efficiency.
While there have been shown and described what are at present considered the fundamental principles and essential features of the utility model and its advantages, it will be apparent to those skilled in the art that the utility model is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the utility model being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (9)
1. The utility model provides a 13FDC rivets iron core machine which characterized in that: the device comprises a rack (1), an assembly slideway component (2), a yoke iron feeding component (3), a coil feeding component (4), an upper iron core feeding component (5), a clamping component (6), at least one riveting component (7), an iron core section difference detection component (8) and a material receiving component (9); the assembly slideway component (2) is arranged on the rack (1), and a yoke iron feeding component (3), a coil feeding component (4) and an upper iron core feeding component (5) are arranged on the periphery of the assembly slideway component (2) along the moving direction; the riveting component (7) is positioned on one side of the assembly slideway component (2); the clamping assembly (6) is positioned right in front of the riveting assembly (7); the iron core section difference detection assembly (8) is positioned at the output end of the material clamping assembly (6); receive material subassembly (9) and be located iron core segment difference determine module (8) right side.
2. 13FDC iron core riveting machine according to claim 1, characterized in that: the yoke iron feeding assembly (3) comprises a feeding support (31); a vibration feeding device (32) is arranged on the feeding support (31), and the output end of the vibration feeding device (32) is connected with a direct vibration device (33); the output end of the direct vibration device (33) is connected with a yoke iron feeding device (34); a feeding grabbing device (35) is arranged on one side of the yoke iron feeding device (34); the feeding grabbing device (35) comprises a feeding grabbing bracket (351), and a door-shaped moving mechanism (352) is arranged on the feeding grabbing bracket (351); the output end of the gate-shaped moving mechanism (352) is symmetrically provided with feeding finger cylinders (353); the yoke feeding device (34) comprises a yoke feeding bracket (341); a lifting cylinder (342) is arranged on the yoke iron feeding bracket (341); a material pushing mechanism (343) is movably arranged on the yoke feeding support (341), the lifting cylinder (342) can drive the material pushing mechanism (343) to move, and a material blocking device (344) is arranged on the yoke feeding support (341).
3. 13FDC iron core riveting machine according to claim 1, characterized in that: the material clamping assembly (6) comprises: the material clamping bracket (61) is arranged on the rack (1); the first power source (62) is arranged on the frame (1) and used for providing power; the clamping mechanism (63) is movably arranged on the clamping support (61), and the first power source (62) can drive the clamping mechanism (63) to move; the material clamping mechanism (63) comprises a T-shaped support (631), and a material clamping finger cylinder (632) is movably arranged above the T-shaped support (631); one side of the T-shaped bracket (631) is connected with a swing rod (633); one end of the swing rod (633) is connected with a pushing cylinder (634).
4. 13FDC iron core riveting machine according to claim 1, characterized in that: the iron core segment difference detection assembly (8) comprises an iron core segment difference detection support (81); a movable jig mechanism (82) is movably arranged on the iron core section difference detection bracket (81); a section difference detection mechanism (83) is arranged on the iron core section difference detection support (81), and is perpendicular to the movable jig mechanism (82).
5. 13FDC iron core riveting machine according to claim 1, characterized in that: the assembly slide way assembly (2) comprises a square-shaped conveying track (21); a tool material shifting part (22) is arranged on the square-shaped conveying track (21); a soot blowing component (23) is arranged on the square-shaped conveying track (21); a coil pressing part (24) and a correcting part (25) are arranged in the moving direction of the square-shaped conveying track (21); the coil pressing part (24) and the correcting part (25) are arranged at intervals.
6. 13FDC iron core riveting machine according to claim 1, characterized in that: the coil feeding assembly (4) comprises symmetrically arranged material bins (41); a coil tray conveying mechanism (42) is arranged at the bottom of the adjacent material bin (41); a charging tray wire rack grabbing mechanism (43) is arranged between the adjacent material bins (41), and a coil blanking device (44) is arranged on one side of each material bin (41).
7. 13FDC iron core riveting machine according to claim 1, characterized in that: the upper iron core feeding assembly (5) comprises an iron core vibration feeding device (51); the output end of the iron core vibration feeding device (51) is connected with an iron core feeding mechanism (52); an iron core discharging mechanism (53) is arranged above the iron core feeding mechanism (52).
8. 13FDC iron core riveting machine according to claim 1, characterized in that: the riveting component (7) comprises a punch (71) arranged on the rack (1) and a punching riveting mechanism (72) arranged on the punch (71), and the punch (71) can drive the punching riveting mechanism (72) to reciprocate along the vertical direction.
9. 13FDC iron core riveting machine according to claim 1, characterized in that: the receiving assembly (9) comprises a receiving transmission mechanism (91), a blanking manipulator (92) and a stacking mechanism (93); the stacking mechanism (93) and the material receiving and conveying mechanism (91) are arranged in parallel; the blanking manipulator (92) is arranged between the stacking mechanism (93) and the material receiving and conveying mechanism (91).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123208730.5U CN216633289U (en) | 2021-12-20 | 2021-12-20 | 13FDC rivets iron core machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123208730.5U CN216633289U (en) | 2021-12-20 | 2021-12-20 | 13FDC rivets iron core machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216633289U true CN216633289U (en) | 2022-05-31 |
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ID=81741329
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123208730.5U Active CN216633289U (en) | 2021-12-20 | 2021-12-20 | 13FDC rivets iron core machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216633289U (en) |
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2021
- 2021-12-20 CN CN202123208730.5U patent/CN216633289U/en active Active
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