CN216626700U - Mowing flattening header - Google Patents
Mowing flattening header Download PDFInfo
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- CN216626700U CN216626700U CN202220232139.9U CN202220232139U CN216626700U CN 216626700 U CN216626700 U CN 216626700U CN 202220232139 U CN202220232139 U CN 202220232139U CN 216626700 U CN216626700 U CN 216626700U
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P60/00—Technologies relating to agriculture, livestock or agroalimentary industries
- Y02P60/14—Measures for saving energy, e.g. in green houses
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Abstract
The utility model relates to a mowing and flattening header which comprises a header body, a flattening roller assembly, a pushing auger, a grass poking wheel, a power mechanism and a cutting knife box, wherein the flattening roller assembly, the pushing auger, the grass poking wheel, the power mechanism and the cutting knife box are arranged on the header body; the power mechanism is respectively in transmission connection with the cutting knife box, the flattening roller assembly, the pushing auger and the grass poking wheel. According to the mowing and flattening header, the flattening roller assemblies, the pushing auger and the grass poking wheels are sequentially arranged on the header body, grass is cut through the cutter box, the grass poking wheels and the pushing auger are used for driving the grass to gather towards the inner side of the header and push the grass into the flattening roller assemblies, feeding is smooth, the mowing and flattening header has the advantages of being high in operation efficiency, short in airing time and the like, and operation requirements of different regions and different users can be met.
Description
Technical Field
The utility model relates to the technical field of mowing and flattening cutting tables, in particular to a mowing and flattening cutting table.
Background
At present, the cutting and flattening header for pasture is mostly tractor traction type, and the header is located tractor left rear side or right rear side, but the swath is less, and operating efficiency is not high, and pasture sunning time is also long, and along with the development of the strategy of national milk industry mode of vibration, the existing pasture cutting and flattening equipment in the market can not satisfy the user of planting pasture by a large scale and the demand of peasant household. Mostly be traction type, little swath, be equipped with rubber and flatten roller forage grass cutting and flatten the header in the market, can not satisfy different areas forage grass user's demand, can't realize the operation of striding the district, the operating efficiency is low, and user's income is low. And the feeding efficiency on the current mowing flatting header is low, the feeding process is not smooth, and the harvesting operation efficiency is influenced.
SUMMERY OF THE UTILITY MODEL
The utility model provides a mowing flatting header, which aims to solve one or more of the problems in the prior art.
The technical scheme for solving the technical problems is as follows: a mowing and flattening header comprises a header body, a flattening roller assembly, a pushing auger, a grass poking wheel, a power mechanism and a cutting knife box, wherein the flattening roller assembly, the pushing auger, the grass poking wheel, the power mechanism and the cutting knife box are arranged on the header body; the power mechanism is respectively in transmission connection with the cutting knife box, the flattening roller assembly, the pushing auger and the grass poking wheel.
The utility model has the beneficial effects that: according to the mowing and flattening header, the flattening roller assemblies, the pushing auger and the grass poking wheels are sequentially arranged on the header body, grass is cut through the cutter box, the grass poking wheels and the pushing auger are used for driving the grass to gather towards the inner side of the header and push the grass into the flattening roller assemblies, feeding is smooth, the mowing and flattening header has the advantages of being high in operation efficiency, short in airing time and the like, and operation requirements of different regions and different users can be met.
On the basis of the technical scheme, the utility model can be further improved as follows.
Further, the grass poking wheels comprise a first grass poking wheel and a second grass poking wheel, and the first grass poking wheel is positioned on the left front side or the right front side of the second grass poking wheel; a first power output end of the power mechanism is in transmission connection with the cutting knife box through a first universal joint transmission shaft, the first grass poking wheel is installed on the cutting knife box and rotates synchronously along with the operation of the cutting knife box, and the first grass poking wheel is sleeved on the outer side of the first universal joint transmission shaft; and a second power output end of the power mechanism is in transmission connection with the second grass poking wheel through a first belt transmission assembly.
The beneficial effect of adopting the further scheme is that: can drive first group grass wheel operation through the cutting knife case, can carry out mowing the limit and stir forage grass to the middle part through first group grass wheel, first group grass wheel cover is established and can also play the guard action to first universal joint in the first universal joint transmission shaft outside.
Furthermore, the number of the grass poking wheels is two, a group of grass poking wheels are respectively arranged on the left side and the right side of the header body, and each group of grass poking wheels comprises a first grass poking wheel and a second grass poking wheel; the left side and the right side of the header body are respectively provided with a left main transmission case and a right main transmission case, the power mechanism is respectively in transmission connection with the left main transmission case and the right main transmission case, the left main transmission case is in transmission connection with the left end of the cutting knife case through a first universal joint transmission shaft, and the right main transmission case is in transmission connection with the right end of the cutting knife case through a first universal joint transmission shaft; the left end and the right end of the cutting knife box are respectively provided with a first grass poking wheel which synchronously rotates along with the operation of the cutting knife box; the left main transmission case and the right main transmission case are respectively connected with a second grass poking wheel through a first belt transmission assembly.
The beneficial effect of adopting the further scheme is that: grass can be poked into the middle of the pinch roll assembly by the grass poking wheels on the left side and the right side, and then the forage is further pushed to the middle of the pinch roll assembly by the pushing auger, so that feeding smoothness is improved.
Further, the flattening roller assembly comprises a front side flattening roller set and a rear side flattening roller set, the front side flattening roller set comprises a front side upper flattening roller and a front side lower flattening roller which are mutually meshed, and the rear side flattening roller set comprises a rear side upper flattening roller and a rear side lower flattening roller which are mutually meshed;
a third power output end of the power mechanism is in transmission connection with a left transfer case of the header and a pushing auger on the left side of the header body through a second belt transmission assembly, and the left transfer case of the header transmits power to a flattening roller above the front side and a flattening roller below the front side through a second universal joint transmission shaft;
the third power output end of the power mechanism is in transmission connection with the header right side transfer case and the pushing auger on the right side of the header body through a third belt transmission assembly, and the header right side transfer case transmits power to the flattening roller arranged above the rear side and the flattening roller arranged below the rear side through a second universal joint transmission shaft.
The beneficial effect of adopting the further scheme is that: power unit can transmit power for pinch-in roller subassembly through header left side transfer case, can transmit power for the auger of pushing away through belt transmission subassembly.
Furthermore, the power mechanism comprises a first hydraulic motor and a second hydraulic motor, and the two first hydraulic motors are respectively in transmission connection with a left main transmission box on the left side of the header body and a right main transmission box on the right side of the header body; the left main transmission case is in transmission connection with the left transfer case of the header and the pushing auger respectively, and the right main transmission case is in transmission connection with the right transfer case of the header respectively; the second hydraulic motor is connected with the right end of the flattening roller below the front side.
The beneficial effect of adopting the further scheme is that: the second hydraulic motor provides power for the flattening roller below the front side, and power shortage is avoided.
Furthermore, two adjusting oil cylinders are hinged to the header body, the driving ends of the two adjusting oil cylinders are respectively hinged to adjusting supports, the two adjusting supports are respectively connected with the flattening roller above the front side and the flattening roller above the rear side, and the adjusting oil cylinders can drive the adjusting supports to move downwards when the adjusting supports rotate upwards due to the increase of the fed grass amount; two first limiting rods are mounted on the header body and are respectively hinged with the two adjusting brackets; and second limiting rods are respectively arranged on the flattening roller above the front side and the flattening roller above the rear side, and a limiting structure matched with the second limiting rods is arranged on the header body.
The beneficial effect of adopting the further scheme is that: through the telescopic movement of the adjusting oil cylinder and the rotary movement of the adjusting support, the automatic adjustment of the center distance (meshing degree) of the upper and lower flattening rollers can be realized by adjusting the telescopic movement of the oil cylinder and the rotary movement of the adjusting support, the center distance is increased when the oil cylinder is shortened, and the center distance is shortened when the oil cylinder is extended. The driver can also adjust the oil cylinder stretching degree by oneself, namely the meshing degree of the flattening rollers, in order to avoid the mutual collision of parts caused by the overlarge stretching amount of the oil cylinder, the adjusting bracket and the header are provided with a limiting rod and a limiting frame, and when the adjusting oil cylinder does not reach the limiting position, the limiting device can stop the rotary motion of the adjusting bracket firstly, so that the function of protecting the parts is realized.
Further, the second universal joint transmission shaft comprises a round shaft universal joint transmission shaft and a square shaft universal joint transmission shaft, and the square shaft universal joint transmission shaft is a telescopic universal joint transmission shaft; the transfer case on the left side of the header transfers power to a flattening roller below the front side through a transmission shaft of a circular shaft universal joint, the transfer case on the right side of the header transfers power to a flattening roller below the rear side through the circular shaft universal joint, the transfer case on the left side of the header transfers power to the flattening roller above the front side through a square shaft universal joint, and the transfer case on the right side of the header transfers power to the flattening roller above the rear side through the square shaft universal joint.
Further, still install the elevator roll on the header body, the elevator roll is located the fortune auger with between the flattening roller subassembly, power unit's third power take off end is connected with the left fortune auger transmission of header left side transfer case and header body respectively through second belt drive assembly, power unit's third power take off end is connected with the fortune auger transmission on header right side transfer case and header body right side respectively through third belt drive assembly, header left side transfer case transmits power respectively for flattening roller subassembly and elevator roll through the second universal joint transmission shaft, header right side transfer case is for carrying flattening roller subassembly through the second universal joint transmission shaft with power transmission.
Further, straining device is installed respectively to the left and right sides of header body, be located left straining device with the belt of second belt drive assembly is connected and is adjusted the belt tensioning, be located the right side straining device with the belt of third belt drive assembly is connected and is adjusted the belt tensioning.
The beneficial effect of adopting the further scheme is that: tensioning of the second belt drive assembly and the third belt drive assembly may be achieved.
Further, the rear side of header body is equipped with first fender grass board and second fender grass board, first fender grass board is installed the rear side of collapsing roller assembly, the second fender grass board is installed the rear side of first fender grass board, the bottom of second fender grass board is equipped with two guide plates that can control the spacing, and two guide plate interval arrangements form and lead the grass passageway.
Drawings
FIG. 1 is a schematic view of the internal structure of the mowing flatting header of the present invention;
FIG. 2 is an enlarged view of portion A of FIG. 1;
FIG. 3 is a schematic view of the internal structure of the mowing flatting header according to the present invention;
FIG. 4 is an enlarged view of the portion B in FIG. 3;
FIG. 5 is a schematic top view of the mowing crush header of the present invention;
FIG. 6 is a schematic perspective view of the mowing crush header of the present invention;
FIG. 7 is a left side view of the internal structure of the mowing crush header of the present invention;
FIG. 8 is a right side view of the internal structure of the mowing flatting header according to the present invention;
FIG. 9 is a left side view of the mowing crush header of the present invention;
FIG. 10 is a second left side view of the internal structure of the mowing crush header of the utility model;
FIG. 11 is a schematic view of the structure of the cutter box of the present invention;
FIG. 12 is a schematic perspective view of a square-axis universal joint transmission shaft according to the present invention;
FIG. 13 is a schematic perspective view of a circular universal joint transmission shaft according to the present invention;
FIG. 14 is a schematic perspective view of the bottom of the grass guard of the present invention;
fig. 15 is a transmission schematic diagram of the mowing flatting header of the utility model.
In the drawings, the components represented by the respective reference numerals are listed below:
100. a header body; 101. an arc-shaped baffle plate; 102. adjusting the bracket; 103. adjusting the oil cylinder; 104. a first limit rod; 105. a tensioning mechanism; 106. a second limiting rod;
200. a pinch roll assembly; 201. a flattening roller is arranged above the front side; 202. a pinch roll below the front side; 203. a flattening roller is arranged above the rear side; 204. a flattening roller is arranged below the rear side; 205. flattening the reinforcing steel bars; 206. a lift roller; 207. spiral reinforcing steel bars;
300. a pushing auger; 301. a spiral sheet;
400. a first grass poking wheel; 401. a second weeding wheel;
500. a power mechanism; 501. a first universal joint transmission shaft; 502. a second cardan drive shaft; 503. a left main transmission case; 504. a right main transmission case; 505. a transfer case on the left side of the header; 506. the right transfer case of the header; 507. a first hydraulic motor; 508. a second hydraulic motor; 509. a rotational speed sensor; 510. a first belt drive assembly; 511. a second belt drive assembly; 512. a third belt drive assembly; 513. a rubber coupling; 514. a square shaft universal joint transmission shaft; 515. a circular shaft universal joint transmission shaft; 516. a hydraulic power storage tank; 517. a circular shaft universal joint; 518. a disk gimbal; 519. a square hole universal joint fork; 520. a square shaft universal joint; 521. a disc;
600. a cutter box; 601. a gear; 602. a gear rotating shaft;
700. a first grass baffle; 701. a second grass baffle; 702. a baffle; 703. adjusting the long hole; 704. a connecting bolt; 705. a chain is hung; 706. an auxiliary grass guiding plate.
Detailed Description
The principles and features of this invention are described below in conjunction with the following drawings, which are set forth by way of illustration only and are not intended to limit the scope of the utility model.
As shown in fig. 1 to 11, the mowing and flatting header of the present embodiment includes a header body 100, and a flatting roller assembly, a pushing auger 300, a grass poking wheel, a power mechanism 500, and a cutter box 600 mounted on the header body 100, wherein the pushing auger 300 is mounted on a front side of the flatting roller assembly, the grass poking wheel is mounted on a front side of the pushing auger 300, and the cutter box 600 is located below the grass poking wheel; the power mechanism 500 is respectively in transmission connection with the cutting knife box 600, the pinch roller assembly, the pushing auger 300 and the grass poking wheel.
As shown in fig. 1 and fig. 2, the grass-poking wheels of the present embodiment include a first grass-poking wheel 400 and a second grass-poking wheel 401, and the first grass-poking wheel 400 is located on the left front side or the right front side of the second grass-poking wheel 401; a first power output end of the power mechanism 500 is in transmission connection with the cutting knife box 600 through a first universal joint transmission shaft 501, the first grass poking wheel 400 is mounted on the cutting knife box 600 and rotates synchronously with the operation of the cutting knife box 600, and the first grass poking wheel 400 is sleeved on the outer side of the first universal joint transmission shaft 501; the second power output end of the power mechanism 500 is in transmission connection with the second grass poking wheel 401 through a first belt transmission assembly 510. Can drive first group grass wheel operation through the cutting knife case, can carry out mowing the limit and stir forage grass to the middle part through first group grass wheel, first group grass wheel cover is established and can also play the guard action to first universal joint in the first universal joint transmission shaft outside.
Specifically, as shown in fig. 3 and 4, this embodiment power unit 500's first power take off end is equipped with first integral key shaft, first integral key shaft is connected with first universal joint transmission shaft 501, power unit 500's second power take off end is equipped with second integral key shaft, and second integral key shaft is connected with first belt pulley transmission, first belt pulley passes through belt transmission with the second belt pulley and is connected, the second belt pulley is installed on dialling grass wheel transmission case, the second is dialled the grass wheel and is installed dial grass wheel transmission case is last, drive the second that dials grass wheel transmission case and on it through the second belt pulley and dial grass wheel 401 and rotate.
As shown in fig. 1 and 2, the grass poking wheels of the embodiment are two groups, and a group of grass poking wheels is respectively installed on the left side and the right side of the header body 100, and each group of grass poking wheels includes a first grass poking wheel 400 and a second grass poking wheel 401; the left side and the right side of the header body are respectively provided with a left main transmission case and a right main transmission case, the power mechanism 500 is respectively in transmission connection with the left main transmission case 503 and the right main transmission case 504, the left main transmission case 503 is in transmission connection with the left end of the cutting knife case 600 through a first universal joint transmission shaft 501, and the right main transmission case 504 is in transmission connection with the right end of the cutting knife case 600 through the first universal joint transmission shaft 501; the left end and the right end of the cutting knife box 600 are respectively provided with a first grass poking wheel 400 which rotates synchronously along with the operation of the cutting knife box 600; the left main transmission case 503 and the right main transmission case 504 are respectively connected with a second grass poking wheel 401 through a first belt transmission component 510. Grass can be poked into the middle of the pinch roll assembly by the grass poking wheels on the left side and the right side, and then the forage is further pushed to the middle of the pinch roll assembly by the pushing auger, so that feeding smoothness is improved.
As shown in fig. 1 and 2, the augers 300 of the present embodiment are two sets, and a set of augers 300 is symmetrically installed on each of the left and right sides of the header body 100, and the two sets of augers 300 are arranged at intervals. Through respectively setting up a set of augers that promote in the header body left and right sides to with two sets of augers interval arrangement that promote, can drive forage grass to gather in the interval between two sets of augers that promote, improve the feeding smoothness nature.
As shown in fig. 1 and fig. 2, a specific solution of this embodiment is that the auger 300 is provided with spiral pieces 301, and the spiral directions of the spiral pieces 301 on the two sets of auger 300 are opposite. The spiral pieces on the two groups of the pushing augers are opposite in rotation direction, so that the pasture can be pushed and gathered towards the middle at the same time.
As shown in fig. 2, in a preferred aspect of the present embodiment, an arc baffle 101 is disposed at a rear side of each group of the augers 300, and the arc baffle 101 is mounted on the header body 100 and has a front opening. Through setting up cowl, avoid forage grass direct entering from the left and right sides of pinch-off roller subassembly, utilize the auger of forwardding to carry out the gathering of pushing to the middle part first, reentrant pinch-off roller subassembly has improved the smooth and easy nature of forage grass feeding, and the feeding flattens efficiently.
As shown in fig. 1 and 2, a specific solution of the present embodiment is that a group of grass-poking wheels are disposed on the left front side of a group of augers 300 located on the left side of the header body 100, and a group of grass-poking wheels are disposed on the right front side of a group of augers 300 located on the right side of the header body 100. The grass poking action of the grass poking wheel and the pushing action of the pushing auger cannot be influenced mutually, so that the blockage of the forage grass is avoided. Specifically, each group of grass poking wheels comprises two grass poking wheels which are arranged in a staggered mode in the front-back direction. The actions of the two grass poking wheels cannot influence each other, so that the grass blockage is avoided, and the smoothness of grass poking and feeding is improved.
As shown in fig. 1, 5, 9 and 10, the pinch roll assembly 200 of the present embodiment includes a front pinch roll set including a front upper pinch roll 201 and a front lower pinch roll 202 that are engaged with each other, and a rear pinch roll set including a rear upper pinch roll 203 and a rear lower pinch roll 204 that are engaged with each other; as shown in fig. 1 to 5, a third power output end of the power mechanism 500 is in transmission connection with a header left transfer case 505 and a pushing auger 300 on the left side of the header body 100 through a second belt transmission assembly 511, and the header left transfer case 505 transmits power to the front upper flattening roller 201 and the front lower flattening roller 202 through a second universal joint transmission shaft 502; the third power output end of the power mechanism 500 is in transmission connection with the header right transfer case 506 and the pushing auger 300 on the right side of the header body 100 through a third belt transmission assembly 512, and the header right transfer case 506 transmits power to the flattening roller 203 on the upper rear side and the flattening roller 204 on the lower rear side through a second universal joint transmission shaft 502. Power unit can transmit power for pinch-in roller subassembly through header left side transfer case, can transmit power for the auger of pushing away through belt transmission subassembly.
Specifically, each of the squeeze rolls of this embodiment is made of metal, the "type flattening steel bars 205 are disposed on the front upper squeeze roll and the rear upper squeeze roll, and the" ﹀ "type flattening steel bars 205 are disposed on the front lower squeeze roll 202 and the rear lower squeeze roll 204, so that the front and rear squeeze roll sets are engaged like gears, and the grass crushing and conveying device can crush and convey grass during rotation.
The front lower pinch rolls 202 and the rear lower pinch rolls 204 are mounted in fixed (only rotating) relation to the bearing blocks of the header body 100, and the front upper pinch rolls and the rear upper pinch rolls are able to swivel.
As shown in fig. 1 to 5, in a specific aspect of the present embodiment, the power mechanism 500 includes two first hydraulic motors 507 and two second hydraulic motors 508, and the two first hydraulic motors 507 are respectively connected to the left main transmission case 503 on the left side of the header body 100 and the right main transmission case 504 on the right side of the header body 100 through spline transmission; the left main transmission case 503 is in transmission connection with the header left transfer case 505 and the auger 300 respectively, and the right main transmission case 504 is in transmission connection with the header right transfer case 506 respectively; the second hydraulic motor 508 is in transmission connection with the right end of the front lower pinch roll 202 through a rubber coupling 513. The second hydraulic motor provides power for the flattening roller below the front side, and power shortage is avoided. The first hydraulic motor 507 may be a 44 displacement hydraulic motor, and the second hydraulic motor 508 may be a 35 displacement hydraulic motor. The three hydraulic motors are connected with each other through output parts to synchronously output power, the oil pressure in the pipeline is balanced through the hydraulic power storage tank 516, and the internal pressure of the hydraulic pipeline can be leveled in a mode that a transmission belt slips.
As shown in fig. 10, a further scheme of this embodiment is that two adjusting cylinders 103 are hinged to the header body 100, driving ends of the two adjusting cylinders 103 are respectively hinged to adjusting brackets 102, the two adjusting brackets 102 are respectively connected to the front upper pinch rolls 201 and the rear upper pinch rolls 203, and the adjusting cylinders 103 can drive the adjusting brackets 102 to move downward when the adjusting brackets 102 perform upward rotary motion when the amount of fed grass increases; two first limiting rods 104 are mounted on the header body 100, and the two first limiting rods 104 are respectively hinged with the two adjusting brackets 102; second limiting rods 106 are respectively arranged on the front side upper flattening roller 201 and the rear side upper flattening roller 203, and a limiting structure matched with the second limiting rods 106 is arranged on the header body 100. The adjusting oil cylinder is only responsible for pressing down the flattening rollers, a pressure sensor can be arranged on the adjusting oil cylinder, the pressure sensor can feed back pressure data in real time during the operation of the header, the automatic adjustment of the center distance (meshing degree) of the upper and lower flattening rollers can be realized by adjusting the stretching of the oil cylinder and the rotation of the adjusting support, the center distance is increased when the oil cylinder is shortened, and the center distance is reduced when the oil cylinder is stretched. The driver can also adjust the oil cylinder stretching degree by oneself, namely the meshing degree of the flattening rollers, in order to avoid the mutual collision of parts caused by the overlarge stretching amount of the oil cylinder, the adjusting bracket and the header are provided with a limiting rod and a limiting frame, and when the adjusting oil cylinder does not reach the limiting position, the limiting device can stop the rotary motion of the adjusting bracket firstly, so that the function of protecting the parts is realized.
As shown in fig. 5, 12 and 13, a specific aspect of the present embodiment is that the second universal joint transmission shaft 502 includes a circular shaft universal joint transmission shaft 515 and a square shaft universal joint transmission shaft 514, and the square shaft universal joint transmission shaft 514 is a telescopic universal joint transmission shaft; header left side transfer case 505 passes through ball universal joint transmission shaft 515 with power transmission for front side below pinch rolls 202, header right side transfer case 506 passes through ball universal joint transmission shaft 515 with power transmission for rear side below pinch rolls 204, header left side transfer case 505 passes through square universal joint transmission shaft 514 with power transmission for front side top pinch rolls 201, header right side transfer case 506 passes through square universal joint transmission shaft 514 with power transmission for rear side top pinch rolls 203.
One embodiment of a square shaft universal joint transmission shaft is shown in fig. 12, the square shaft universal joint transmission shaft 514 locks the shaft head through a hoop, and power is transmitted through a semicircular key on the connected flattening roller shaft head. Taking the header left side transmission as an example, the square shaft universal joint transmission shaft is divided into two parts, including a square hole universal joint fork 519 and a square shaft universal joint 520 which are mutually sleeved and can adjust the length. Wherein square hole universal joint fork 519 is connected with header left side transfer case 505, square shaft universal joint 520 then is connected with front side top squeeze roll 201 spindle nose, square shaft universal joint 520 and square hole universal joint fork 519 sliding connection in the middle part of the square shaft universal joint transmission shaft, when adjusting cylinder drives front side top squeeze roll 201 around adjusting bracket 102 turning point motion, the inside square hole universal joint fork of square shaft universal joint transmission shaft then carries out relative slip and synchronous rotation with the square shaft universal joint to this continuously inputs power on the front side top squeeze roll, still can carry out flattening work when satisfying the squeeze roll centre-to-centre spacing.
One specific scheme of the circular shaft universal joint transmission shaft is shown in fig. 13, and a circular shaft universal joint transmission shaft 515 responsible for power input of the front-side and rear-side lower squeeze rolls is also divided into two parts, wherein the circular shaft universal joint transmission shaft comprises a circular shaft universal joint 517 and a circular disc universal joint 518, one circular shaft universal joint 517 is connected with a header left transfer case 505, the other circular disc universal joint 518 is connected with the front-side lower squeeze roll 202, circular discs 521 are respectively arranged on the circular shaft universal joint 517 and the circular disc universal joint 518, the middle connection part of the transmission shaft is a rotary adjusting structure connected through the circular discs 521, the circular discs 521 on both sides are provided with arc adjusting long holes, and the lateral meshing gap between the front-side lower squeeze roll 202 and the front-side upper squeeze roll 201 can be adjusted by rotating the circular disc universal joint 518 on one side of the squeeze rolls. When assembling the flattening rollers, the flattening rollers 201 above the front side and the flattening rollers 202 below the front side can be placed at the position with the minimum center distance, then the mutual interference of each group of flattening rollers at the minimum center distance is ensured in a mode of rotating the universal joint 517 of the circular shaft and the universal joint 518 of the circular disc, the uniform degree of pasture grass flattening is also ensured, after the gap adjustment is finished, four groups of lockbolt nuts on the circular discs penetrate through the arc-shaped adjusting long holes, two circular discs can be locked, and the relative motion does not occur in the transmission shaft of the universal joint of the circular shaft.
As shown in fig. 9 and 10, a specific solution of this embodiment is that the header body 100 is further provided with a lift roller 206, the lift roller 206 is located between the pushing auger 300 and the pinch roll assembly 200, the third power output end of the power mechanism 500 is in transmission connection with the header left side transfer case 505 and the pushing auger 300 on the left side of the header body 100 through a second belt transmission assembly 511, the third power output end of the power mechanism 500 is in transmission connection with the header right side transfer case 506 and the pushing auger 300 on the right side of the header body 100 through a third belt transmission assembly 512, the header left side transfer case 505 transmits power to the pinch roll assembly 200 and the lift roller 206 through a second universal joint transmission shaft 502, and the header right side transfer case 506 transmits power to the pinch roll assembly 200 through the second universal joint transmission shaft 502. The lifting roller 206 is provided with a spiral steel bar 207, and the spiral directions of the spiral steel bar 207 on the left side and the spiral steel bar 207 on the right side are opposite to each other by taking the center of the lifting roller 206 as a boundary. When the lifting roller rotates towards the upper part of the cutting table, the spiral steel bars are gathered inwards, and the pasture is gathered towards the middle part of the pinch roller assembly.
As shown in fig. 7 and 8, in a further aspect of the present embodiment, the tensioning mechanisms 105 are respectively installed on the left and right sides of the header body 100, the tensioning mechanism 105 located on the left side is connected to the belt of the second belt transmission assembly 511 and adjusts the belt tension, and the tensioning mechanism 105 located on the right side is connected to the belt of the third belt transmission assembly 512 and adjusts the belt tension. Tensioning of the second belt drive assembly and the third belt drive assembly may be achieved.
As shown in fig. 5 and 14, in a specific aspect of the present embodiment, a first grass baffle 700 and a second grass baffle 701 are disposed at the rear side of the header body 100, the first grass baffle 700 is mounted at the rear side of the pinch roll assembly 200, the second grass baffle 701 is mounted at the rear side of the first grass baffle 700, two guide plates 702 capable of adjusting the distance therebetween are disposed at the bottom of the second grass baffle 701, and the two guide plates 702 are spaced to form a grass guiding channel. The first grass blocking plate 700 can adjust the height and angle of the rotary sleeve through the left or right grass blocking adjusting handle, so that the pasture is controlled to be sprayed to the position of the second grass blocking plate, and the pasture is prevented from being thrown onto the header and the surface of a tire due to self inertia after being discharged by the flattening rollers. Second fender 701 outward appearance is trapezoidal, and when forage grass contact second fender 701 bottom, can be gathered together by the guide plate 702 of second fender 701 bottom, makes forage grass fall in the middle of the complete machine frame, avoids the tire to roll forage grass also be convenient for the user to pick up equipment on probation and collect forage grass. The guide plates 702 can slide in the adjusting long holes 703 on the second grass guide plate through the connecting bolts 704 to adjust the relative distance, when the guide plates 702 on the two sides slide downwards and inwards along the adjusting long holes 703, the distance between the guide plates 702 is reduced, and the pasture laying width is reduced accordingly; when the guide plates 702 on the two sides slide upwards and outwards along the adjusting long holes 703, the distance between the guide plates 702 is increased, and the pasture laying width is widened accordingly, so that the function of adjusting the laying width is realized. The front end of the second grass blocking plate 701 is connected with the left side wall and the right side wall of the header body through bolts, and the connecting parts can rotate around the bolts. The rear end is hung on the whole machine frame by using a hanging chain 705, and the length of the hanging chain 705 hung on the whole machine frame determines the relative height of the tail part of the second grass baffle 701 from the ground. When the connection length of the hanging chain 705 and the rack is short, the distance from the tail part of the second grass guide plate 701 to the ground is high, and the blocking time for the pasture is short, so that the pasture is fluffy after being laid; when the connection length of the hanging chain and the rack is longer, the distance from the tail part of the large grass guide plate to the ground is shorter, and the blocking time of the pasture is longer, so that the pasture is more dense after being laid, and the function of adjusting the laying density of the pasture is realized. The bottom of the second grass guiding plate is also provided with a fixed auxiliary grass guiding plate 706, and when grass contacts and passes through the bottom of the second grass guiding plate 701, the auxiliary grass guiding plate 706 can guide the grass to move towards the tail of the auxiliary grass guiding plate 706 and the direction of the guide plate 702.
Because the header is bilateral symmetry and arranges, therefore the transmission on header right side is similar with left transmission, and universal joint transmission power mode and regulation flatten roller clearance mode also are unanimous with the header left side, and the left and right sides of header body all possesses adjusting cylinder, regulation support, straining device, first grass poking wheel, second grass poking wheel, pushing screw feeder and first gag lever post and second gag lever post. The difference lies in that header right side transfer case only transmits power to a set of pinch rolls of header body rear side, and rear side top pinch rolls and rear side below pinch rolls promptly are not connected with the spindle nose of lift roll. The forage that a set of pinch rolls of header body rear side, rear side top pinch rolls and rear side below pinch rolls carried the front side flattens once more and discharges promptly, and the first fender grass board of upper back of header body is contacted earlier to exhaust forage, contacts the second fender grass board in header body rear side again behind first fender grass board, falls subaerially at last to this realizes the forage process of laying. First fender grass board has the forage grass direction function, avoids forage grass to be got rid of header top and tire surface because of self inertia after being discharged by flattening roller. The second grass blocking plate has the function of adjusting the laying width and the laying density, the appearance of the second grass blocking plate is trapezoidal, and when the forage grass passes through the second grass blocking plate, the forage grass is converged by the guide plate at the bottom of the second grass blocking plate together, so that the forage grass falls in the middle of the rack of the whole machine, and the tire is prevented from rolling the forage grass.
The working principle of the mowing and flattening header of the embodiment is that, as shown in fig. 15, a left main transmission case 503 and a right main transmission case 504 on a header body 100 are respectively output in three, a first power output end transmits power to a cutting knife case 600 through a first universal joint transmission shaft 501 by spline shafts on the left main transmission case 503 and the right main transmission case 504, the cutting knife case 600 is connected with a first grass poking wheel 400 through a bolt, the first grass poking wheel 400 is divided into two halves, the first universal joint transmission shaft 501 is wrapped inside, and the first grass poking wheel 400 protects the first universal joint transmission shaft 501 and assists in feeding forage grass in the working process of the cutting knife case 600. The left main transmission case 503 and the right main transmission case 504 can synchronously transmit power to the cutter case 600, ten groups of gears 601 meshed with each other are arranged in the cutter case 600, the transmission ratio is 1:1, ten groups of rotary cutter heads are arranged at the top of a gear rotating shaft 602 in the cutter case 600, two rotary blades are arranged on each rotary cutter head, and the rotary cutter heads drive the rotary blades to finish grass cutting. The cutting knife box 600 can inject lubricating oil into the inside of the cutting knife box 600 from the left knife box oil injection pipe, so that the lubrication inside the cutting knife box is met, and the mounting frames on the two sides of the cutting knife box are provided with liquid level observation ports, so that a driver or a maintenance person can conveniently control the oil injection amount. The second power output end transmits power to the grass poking wheel transmission case through a small belt wheel of the first belt transmission component 510 on the spline shaft and a duplex group toothed belt, the transmission ratio is also 1:1, a base of the grass poking wheel transmission case is connected with the second grass poking wheel through a bolt, the transmission belt wheel of the grass poking wheel transmission case rotates to drive the second grass poking wheel to rotate, auxiliary feeding of grass is completed, a rotating speed sensor 509 can be placed above the transmission belt wheel, the rotating speed sensor 509 detects the rotating speed through a signal fed back by a transmission belt wheel picking point, and a driver can perform operations such as rotating speed adjustment, fault troubleshooting and the like according to rotating speed data. The third power output end transmits power to the left transfer case 505 of the header and the left pushing auger 300 of the header through the second belt transmission component 511 and the third belt transmission component 512, the belt realizes tensioning adjustment through the tensioning mechanism 105 connected to the side wall of the header body and the main transmission case, the pushing auger 300 is assembled on the header body 100 through an outer spherical ball bearing, and the auger belt wheel drives the whole pushing auger to rotate.
When the header operates, the left pushing auger 300, the first grass poking wheel 400 and the second grass poking wheel 401 tend to rotate towards the inner side of the header, and the right pushing auger 300, the first grass poking wheel 400 and the second grass poking wheel 401 tend to rotate towards the inner side of the header, so that the forage grass is driven to gather towards the inner side of the header.
Header left side transfer case 505 is one input three output, header left side transfer case 505 delivers power to lift rollers 206 and front side upper pinch rollers 201 and front side lower pinch rollers 202 through three second cardan drive shafts 502. Meanwhile, the second hydraulic motor 508 is connected with the shaft head on the right side of the flattening roller 202 below the front side, and forms a power source of the header together with the two first hydraulic motors 507. The lift roller 206 can convey the forage grass gathered in the middle of the header upwards to a pinch roll meshing area on the front side of the header, and then the forage grass is squashed by the pinch roll 201 above the front side and the pinch roll 202 below the front side and is conveyed to a meshing area of the pinch roll 203 above the rear side of the header and the pinch roll 204 below the rear side. The header left transfer case 505 is also provided with a rotating speed sensor, an output shaft of the header left transfer case is provided with a code disc, the rotating speed sensor detects the rotating speed through a signal fed back by the code disc, and a driver can perform operations such as rotating speed adjustment, troubleshooting and the like according to rotating speed data.
The grass mowing and flattening header of the embodiment cuts forage grass through the cutting knife box by the flattening roller assembly, the pushing auger and the grass poking wheel which are sequentially arranged around the header body, and the forage grass is driven to gather towards the inner side of the header by the grass poking wheel and the pushing auger, and is pushed to the flattening roller assembly, so that the forage grass is smoothly fed, the grass mowing and flattening header has the advantages of higher operation efficiency, shorter airing time and the like, and the operation requirements of different areas and different users can be met.
The mowing collapsing header of the embodiment includes hydraulic components such as the hydraulic motor, the oil cylinder, the power storage tank, and the like, and the header hydraulic system further includes hydraulic oil pumps, oil pipes, and the like, and is not limited to the hydraulic components described in the embodiment. In addition to the electrical components such as the above speed sensor and pressure sensor, the header electrical system of the mowing flatting header of the embodiment further includes components such as a header illuminating lamp and an electrical wire, and is not limited to the electrical components described in the embodiment.
The mowing flattening header and the whole machine frame of the embodiment have three connecting points, one of the connecting points is a header top hanging seat, the other connecting points are header bottom hanging seats, and the header is controlled by a whole machine hanging device in lifting and inclining, so that the function of ground profiling of the header under various working conditions is realized.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the utility model and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the utility model.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include at least one such feature. In the description of the present invention, "a plurality" means at least two, e.g., two, three, etc., unless specifically limited otherwise.
In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "connected," "secured," and the like are to be construed broadly and can, for example, be fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through intervening media, or they may be connected internally or in any other suitable relationship, unless expressly stated otherwise. The specific meanings of the above terms in the present invention can be understood by those skilled in the art according to specific situations.
In the present invention, unless otherwise expressly stated or limited, the first feature "on" or "under" the second feature may be directly contacting the first and second features or indirectly contacting the first and second features through an intermediate. Also, a first feature "on," "above," and "over" a second feature may be directly on or obliquely above the second feature, or simply mean that the first feature is at a higher level than the second feature. A first feature "under," "beneath," and "under" a second feature may be directly under or obliquely under the second feature, or may simply mean that the first feature is at a lesser elevation than the second feature.
In the description of the specification, reference to the description of "one embodiment," "some embodiments," "an example," "a specific example," or "some examples" or the like means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the utility model. In this specification, the schematic representations of the terms used above are not necessarily intended to refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples. Furthermore, various embodiments or examples and features of different embodiments or examples described in this specification can be combined and combined by one skilled in the art without contradiction.
Although embodiments of the present invention have been shown and described above, it is understood that the above embodiments are exemplary and should not be construed as limiting the present invention, and that variations, modifications, substitutions and alterations can be made to the above embodiments by those of ordinary skill in the art within the scope of the present invention.
Claims (10)
1. A mowing and flattening header is characterized by comprising a header body, a flattening roller assembly, a pushing auger, a grass poking wheel, a power mechanism and a cutting knife box, wherein the flattening roller assembly, the pushing auger, the grass poking wheel, the power mechanism and the cutting knife box are mounted on the header body; the power mechanism is respectively in transmission connection with the cutting knife box, the flattening roller assembly, the pushing auger and the grass poking wheel.
2. The mowing crush header as claimed in claim 1, wherein the grass poking wheel comprises a first grass poking wheel and a second grass poking wheel, and the first grass poking wheel is positioned on the left front side or the right front side of the second grass poking wheel; the first power output end of the power mechanism is in transmission connection with the cutting knife box through a first universal joint transmission shaft, the first grass poking wheel is installed on the cutting knife box and rotates synchronously with the operation of the cutting knife box, and the first grass poking wheel is sleeved on the outer side of the first universal joint transmission shaft; and a second power output end of the power mechanism is in transmission connection with the second grass poking wheel through a first belt transmission assembly.
3. The mowing and flattening header according to claim 2, wherein the grass poking wheels are provided in two groups, and a group of grass poking wheels are respectively mounted on the left side and the right side of the header body, and each group of grass poking wheels comprises a first grass poking wheel and a second grass poking wheel; the left side and the right side of the header body are respectively provided with a left main transmission case and a right main transmission case, the power mechanism is respectively in transmission connection with the left main transmission case and the right main transmission case, the left main transmission case is in transmission connection with the left end of the cutting knife case through a first universal joint transmission shaft, and the right main transmission case is in transmission connection with the right end of the cutting knife case through a first universal joint transmission shaft; the left end and the right end of the cutting knife box are respectively provided with a first grass poking wheel which synchronously rotates along with the operation of the cutting knife box; the left main transmission case and the right main transmission case are respectively connected with a second grass poking wheel through a first belt transmission assembly.
4. The mowing and pinching header according to claim 1, wherein the pinch roller assembly comprises a front pinch roller set and a rear pinch roller set, the front pinch roller set comprises a front upper pinch roller and a front lower pinch roller which are engaged with each other, and the rear pinch roller set comprises a rear upper pinch roller and a rear lower pinch roller which are engaged with each other;
a third power output end of the power mechanism is in transmission connection with a left transfer case of the header and a pushing auger on the left side of the header body through a second belt transmission assembly, and the left transfer case of the header transmits power to a flattening roller above the front side and a flattening roller below the front side through a second universal joint transmission shaft;
the third power output end of the power mechanism is in transmission connection with the header right side transfer case and the pushing auger on the right side of the header body through a third belt transmission assembly, and the header right side transfer case transmits power to the flattening roller above the rear side and the flattening roller below the rear side through a second universal joint transmission shaft.
5. The mowing and flattening header as claimed in claim 4, wherein the power mechanism comprises two first hydraulic motors and two second hydraulic motors, and the two first hydraulic motors are in transmission connection with a left main transmission box on the left side of the header body and a right main transmission box on the right side of the header body respectively; the left main transmission case is in transmission connection with the left transfer case of the header and the pushing auger respectively, and the right main transmission case is in transmission connection with the right transfer case of the header respectively; the second hydraulic motor is connected with the right end of the flattening roller below the front side.
6. The mowing and flattening header as claimed in claim 4, wherein two adjusting cylinders are hinged to the header body, driving ends of the two adjusting cylinders are respectively hinged to adjusting brackets, the two adjusting brackets are respectively connected with the front upper flattening roll and the rear upper flattening roll, and the adjusting cylinders can drive the adjusting brackets to move downwards when the adjusting brackets perform upward rotary motion due to increase of grass feeding amount; two first limiting rods are mounted on the header body and are respectively hinged with the two adjusting brackets; the header body is provided with a first limiting rod, the header body is provided with a flattening roller, the flattening roller is arranged above the front side, the flattening roller is arranged above the rear side, and the header body is provided with a limiting frame matched with the second limiting rod.
7. The mowing flatting header according to claim 4, wherein the second universal joint transmission shaft comprises a round shaft universal joint transmission shaft and a square shaft universal joint transmission shaft, and the square shaft universal joint transmission shaft is a telescopic universal joint transmission shaft; the transfer case on the left side of the header transfers power to a flattening roller below the front side through a transmission shaft of a circular shaft universal joint, the transfer case on the right side of the header transfers power to a flattening roller below the rear side through the circular shaft universal joint, the transfer case on the left side of the header transfers power to the flattening roller above the front side through a square shaft universal joint, and the transfer case on the right side of the header transfers power to the flattening roller above the rear side through the square shaft universal joint.
8. The mowing and flatting header according to claim 1, wherein a lifting roller is further installed on the header body, the lifting roller is located between the pushing auger and the flatting roller assembly, a third power output end of the power mechanism is in transmission connection with the left pushing auger of the header left transfer case and the header body through a second belt transmission assembly respectively, a third power output end of the power mechanism is in transmission connection with the pushing auger of the header right transfer case and the header body right side through a third belt transmission assembly respectively, the header left transfer case transmits power to the flatting roller assembly and the lifting roller through a second universal joint transmission shaft respectively, and the header right transfer case transmits power to the flatting roller assembly through a second universal joint transmission shaft.
9. The mowing and flatting header as claimed in any one of claims 4 to 8, wherein tensioning mechanisms are respectively mounted on the left side and the right side of the header body, the tensioning mechanism on the left side is connected with a belt of the second belt transmission assembly and adjusts tensioning of the belt, and the tensioning mechanism on the right side is connected with a belt of the third belt transmission assembly and adjusts tensioning of the belt.
10. The mowing and flatting header as claimed in claim 1, wherein a first grass baffle and a second grass baffle are arranged on the rear side of the header body, the first grass baffle is arranged on the rear side of the flatting roller assembly, the second grass baffle is arranged on the rear side of the first grass baffle, two guide plates capable of adjusting the distance from left to right are arranged at the bottom of the second grass baffle, and the two guide plates are arranged at intervals to form a grass guiding channel.
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CN202220232139.9U CN216626700U (en) | 2022-01-27 | 2022-01-27 | Mowing flattening header |
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CN202220232139.9U CN216626700U (en) | 2022-01-27 | 2022-01-27 | Mowing flattening header |
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Address after: 261206 No. 192 South Beihai Road, Fangzi District, Shandong, Weifang Patentee after: Weichai Lovol Intelligent Agricultural Technology Co.,Ltd. Address before: 261206 No. 192 South Beihai Road, Fangzi District, Shandong, Weifang Patentee before: Weichai leiwo Heavy Industry Co.,Ltd. |
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