CN216613267U - High-efficient lamination detecting system and polaroid cleaning machine - Google Patents

Abstract

The utility model relates to a lamination detects technical field, and a high-efficient lamination detecting system and polaroid cleaning machine is provided, this high-efficient lamination detecting system includes the frame and installs a plurality of lamination inductor in the frame, but still install free lift and horizontal slip's arm in the frame, a plurality of groups are installed to the bottom of arm and are got the material hand, the quantity of getting the material hand and the position correspondence of lamination inductor arrange, it is used for adsorbing the fixed slice product that waits to detect to get the material hand, the arm drives the in-process that gets the material hand shift position that adsorbs to have the slice product and does not stop, and the side of slice product separates the photoelectric sensing signal who keeps off the lamination inductor. The application provides a high-efficient lamination detecting system and polaroid cleaning machine, lamination detection cycle is than short, and production efficiency obtains obviously promoting.

Description

High-efficient lamination detecting system and polaroid cleaning machine

Technical Field

The application belongs to the technical field of lamination detection, and more specifically relates to a high-efficient lamination detecting system and polaroid cleaning machine.

Background

With the progress of science and technology, many apparatuses in the current production and manufacturing industry are more and more automated, for example, common polarizer cleaning machines in the market are mainly used for automatically cleaning polarizers, but in the process that the polarizers are automatically conveyed, lamination detection needs to be carried out on the transported polarizers, otherwise, once two or more polarizers are transported in an overlapping mode, the phenomena of incomplete cleaning, equipment alarm, even equipment blocking and the like are easily caused.

An application number is 201620033501.4's chinese patent discloses a lamination detection device for rinsing board, including inductor, support and controller, silicon chip flow channel department between two cell bodies is located to the inductor, and the rinsing board includes a plurality of cell bodies, and the silicon chip is held from the material loading and is flowed through a plurality of cell bodies in proper order, accomplishes the washing operation, then shifts out from the unloading again, wherein is equipped with a plurality of silicon chip flow channel between two adjacent cell bodies, all is equipped with an inductor in each silicon chip flow channel.

With respect to the related art among the above, the inventors consider that the following drawbacks exist: when the cleaning machine with the design is applied to cleaning of the polaroid, the polaroid obtained by a material taking hand stays at the inductor for about 0.4 second, the purpose of lamination detection can be realized, the polaroid is transported more than 900 times per hour under normal conditions, and the actual lamination times are not more than 8 times.

SUMMERY OF THE UTILITY MODEL

An object of the embodiment of the application is to provide a high-efficient lamination detecting system and polaroid cleaning machine to solve the technical problem that the detection cycle that has common lamination detection device among the prior art is long, the production efficiency is low that leads to indirectly.

In order to achieve the purpose, the technical scheme adopted by the application is as follows: the utility model provides a high-efficient lamination detecting system, includes the frame and installs a plurality of lamination inductor in the frame, still install in the frame and can freely go up and down and horizontal slip's arm, the bottom of arm is installed a plurality of groups and is got the material hand, get the quantity of material hand and the position of lamination inductor is arranged correspondingly, it is used for adsorbing the fixed slice product that waits to detect to get the material hand, the arm drives and adsorbs that the slice product get the material hand and shift the in-process of position and do not stop, and the side of slice product separates the blocking the photoelectric sensing signal of lamination inductor.

Optionally, be provided with the confession in the frame the montant of lamination inductor installation, the photoelectric sensing signal vertical layout of lamination inductor just keeps away from the montant is arranged, get the material hand by the adsorbed slice product horizontal arrangement in the in-process of shift position.

Optionally, get the material hand and include two fixed plates, cylinder, sucking disc, mounting panel and briquetting, two the top of fixed plate all is fixed in the bottom of arm, two the vertical interval arrangement of fixed plate, the cylinder is installed in two between the fixed plate, the telescopic link of cylinder is vertical to be arranged down, sucking disc fixed mounting in the telescopic link bottom of cylinder and the outside negative pressure system of intercommunication, the mounting panel is provided with two and installs respectively in two the bottom of fixed plate, the briquetting be provided with two and install respectively in two the bottom of mounting panel, the sucking disc is used for adsorbing the upper surface of the slice product of waiting to detect, the briquetting butt is in the upper surface of slice product.

Optionally, be provided with vertical arrangement's bar regulation hole on the mounting panel, the mounting panel with it is fixed through locking bolt between the fixed plate, locking bolt passes bar regulation hole.

Optionally, the strip-shaped adjusting holes are provided with 3-4 and are uniformly arranged at intervals, and the number of the locking bolts is consistent with that of the strip-shaped adjusting holes.

Optionally, in the lamination detection process, the side of the pressing block close to the lamination sensor does not block the photoelectric sensing signal of the lamination sensor.

Optionally, the pressing block comprises a steel plate fixed at the bottom of the mounting plate and a sponge plate adhered to the lower surface of the steel plate.

In order to achieve the purpose, the second technical scheme adopted by the application is as follows: the polaroid cleaning machine comprises the efficient lamination detection system, and a sheet product is a polaroid.

Optionally, the lamination stacking machine further comprises a PLC control module, the PLC control module is connected with the lamination sensor, the mechanical arm and the material taking flashlight and controls the lamination sensor, the mechanical arm and the material taking flashlight to work in a matched mode, and the mechanical arm is controlled by the PLC control module to stop or pause for 0.3-0.5 second in the lamination detection process.

Optionally, the lamination stacking machine further comprises a control panel, the control panel is electrically connected with the PLC control module and is controlled in a touch screen mode, a detection mode switching button is arranged on the control panel and is used for controlling the mechanical arm to stop or pause for 0.3-0.5 seconds in the lamination detection process.

In summary, the present application includes at least one of the following beneficial effects:

1. in the lamination detection process, the mechanical arm drives the material taking hand adsorbing the sheet-shaped product to transfer the position without stopping, so that the side edge of the sheet-shaped product can directly pass through and block a photoelectric sensing signal of the lamination sensor, and in the detection mode without stopping, the time of 0.3-0.5 second can be saved in each production period, and compared with the production period of about 4 seconds, the production capacity of about 11.10 percent is increased, and the production efficiency is indirectly improved;

2. because the polaroids with larger static electricity are easy to be laminated, in the working process of the polaroid cleaning machine, a worker can pertinently select whether to start a 'non-stop detection mode' according to the size and the quantity of the static electricity of the polaroids to be detected, can comprehensively select which mode on the aspects of detection efficiency and detection precision, and has stronger selectivity and practicability;

3. the steel sheet can obviously promote the structural strength of briquetting, can make things convenient for to carry out welded connection between briquetting and the mounting panel, connects more firmly stably, and the texture of sponge board is softer, is unlikely to crush slice product, treats the slice product that detects and has good guard action.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.

Fig. 1 is a schematic front view of an efficient lamination detecting system according to an embodiment of the present disclosure.

Fig. 2 is a schematic view of a front view structure of a material taking hand provided in an embodiment of the present application.

FIG. 3 is a schematic front view of a polarizer cleaning machine according to an embodiment of the present disclosure.

Wherein, in the figures, the respective reference numerals:

101. a sheet-like product; 1. a frame; 2. a lamination sensor; 3. a mechanical arm; 4. a material taking hand; 41. a fixing plate; 42. a cylinder; 43. a suction cup; 44. mounting a plate; 441. a strip-shaped adjusting hole; 45. briquetting; 451. a steel plate; 452. a sponge plate; 46. locking the bolt; 5. a vertical rod; 6. a PLC control module; 7. a control panel; 71. and a detection mode switching button.

Detailed Description

In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the present application and are not intended to limit the present application.

It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.

It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.

Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.

Referring to fig. 1-3 together, a description will now be given of an efficient lamination inspection system and a polarizer cleaning machine according to an embodiment of the present application.

The embodiment of the application provides a high-efficient lamination detecting system, please refer to fig. 1 and 2, including frame 1 and a plurality of lamination inductors 2 installed on frame 1, the quantity of lamination inductors 2 specifically is four and even interval arrangement, still installs arm 3 that can freely go up and down and horizontal slip on frame 1, and arm 3 that can drive the object to move and go up and down is very general in the mechanical equipment field, and the theory of operation and the concrete structure of arm are no longer repeated in this embodiment.

Four groups of material taking hands 4 arranged at intervals are installed at the bottom of the mechanical arm 3, the number of the material taking hands 4 corresponds to the position of the lamination sensor 2, the material taking hands 4 are used for adsorbing and fixing the sheet product 101 to be detected, the mechanical arm 3 drives the material taking hands 4 adsorbing the sheet product 101 to transfer the position without stopping, and the side edges of the sheet product 101 block photoelectric sensing signals of the lamination sensor 2.

In other embodiments, the number of groups of the mechanical arm 3, the lamination sensor 2 and the material taking hand 4 may be designed specifically, for example, may be 3 groups or 5 groups or more, and certainly, it is only possible to set the number as one group, which does not affect the normal implementation of the technical solution of the present application.

When one sheet product 101 passes between the laminated inductors 2, the thickness is not enough to trigger the alarm mechanism of the system because of the thin thickness, and when two or more sheet products 101 pass between the laminated inductors 2, the alarm mechanism of the system can be triggered because of the thick thickness.

The application provides a high-efficient lamination detecting system, compared with the prior art, in lamination testing process, because arm 3 drives the in-process that has the material hand 4 transfer positions of getting of adsorbing sheet product 101 and does not stop, so the side of sheet product 101 can directly pass and separate the photoelectric sensing signal that keeps off lamination inductor 2, this kind of detection mode that does not stop, every production cycle can be about saved 0.3-0.5 second time, and for the production cycle about 4 seconds, in other words, the productivity about 11.10% has been promoted, production efficiency has indirectly been improved.

In this embodiment, the bottom of frame 1 is provided with the supporting legs, and the supporting legs specifically can be the commonly used height-adjusting foot of mechanical equipment to the staff is as required height-adjusting equipment, and the top of frame 1 is provided with the frame-type structure that supplies 3 installations of arm, in other embodiments, can be according to the difference of model, and frame 1 designs for other similar structures.

In another embodiment of the present application, referring to fig. 1, a vertical rod 5 for mounting the lamination sensor 2 is disposed on the rack 1, the vertical rod 5 is a cylindrical structure and made of stainless steel, the photoelectric sensing signal (detailed in the dashed line in fig. 1) of the lamination sensor 2 is vertically disposed and is disposed away from the vertical rod 5, and the sheet product 101 adsorbed by the material taking hand 4 during the transferring process is horizontally disposed. The vertical rod 5 provides a stable installation foundation for the laminated inductor 2, and is convenient to install and stable in structure.

In another embodiment of the present application, please refer to fig. 1 and 2, the material taking hand 4 includes two fixing plates 41, an air cylinder 42, a suction cup 43, a mounting plate 44 and a pressing block 45, tops of the two fixing plates 41 are fixed to the bottom of the mechanical arm 3, the two fixing plates 41 are vertically arranged at intervals, the air cylinder 42 is installed between the two fixing plates 41, an expansion link of the air cylinder 42 is vertically arranged downward, the suction cup 43 is fixedly installed at the bottom of the expansion link of the air cylinder 42 and communicated with an external negative pressure system, and the number of the suction cups 43 can be designed according to the size of the sheet product 101, so as to stably adsorb the sheet product 101.

The mounting plates 44 are provided with two blocks and are respectively mounted at the bottoms of the two fixing plates 41, the pressing blocks 45 are provided with two blocks and are respectively mounted at the bottoms of the two mounting plates 44, the suckers 43 are used for adsorbing the upper surface of the sheet product 101 to be detected, and the pressing blocks 45 abut against the upper surface of the sheet product 101. Briquetting 45 can effectively avoid slice product 101 to rock at will in the transportation, has obviously promoted the detection precision, and above-mentioned structural design's the material hand 4 of getting not only simple structure, the fixed slice product 101 that waits to detect of absorption that moreover can be stable.

In another embodiment of the present application, referring to fig. 1 and 2, the fixing plate 41 and the mounting plate 44 are both made of stainless steel and rectangular, a vertically arranged strip-shaped adjusting hole 441 is disposed on the mounting plate 44, the mounting plate 44 and the fixing plate 41 are fixed by a locking bolt 46, and the locking bolt 46 passes through the strip-shaped adjusting hole 441. Through the height of adjusting mounting panel 44, and then can adjust the height of briquetting 45 to make things convenient for this to get material hand 4 to stably adsorb the slice product 101 of various different models, size, weight, adaptability is stronger.

In another embodiment of the present application, referring to fig. 1 and 2, the bar-shaped adjustment holes 441 are provided with 3 (or four) holes and are uniformly spaced, the bar-shaped adjustment holes 441 are round holes, and the number of the locking bolts 46 is the same as that of the bar-shaped adjustment holes 441.

With the increase of the number of the locking bolts 46, the firmness of the connection between the mounting plate 44 and the fixing plate 41 is also improved significantly, and with the increase of the number of the bar-shaped adjusting holes 441, the weight of the mounting plate 44 is reduced, and because the mounting plate 44 moves along with the robot arm 3, the mounting plate 44 with the smaller weight has a certain energy-saving effect.

In another embodiment of the present application, referring to fig. 1 and 2, during lamination inspection, the pressing block 45 does not block the photoelectric sensing signal of the lamination sensor 2 near the side of the lamination sensor 2.

Design the length of briquetting 45 comparatively short, can effectively avoid briquetting 45 to sweep the photoelectric sensing signal of lamination inductor 2 in the motion process, because the thickness of briquetting 45 obviously can be greater than the thickness of slice product 101, so even do not stop the detection, all can effectively avoid briquetting 45 to trigger the phenomenon of lamination inductor 2, be favorable to this system stability and efficient to carry out lamination detection work.

In another embodiment of the present application, referring to fig. 1 and 2, the pressing block 45 includes a steel plate 451 fixed to the bottom of the mounting plate 44 and a sponge plate 452 adhered to the lower surface of the steel plate 451.

The thickness of the sponge plate 452 is 2-3 times of that of the steel plate 451, the steel plate 451 can obviously improve the structural strength of the pressing block 45, welding connection between the pressing block 45 and the mounting plate 44 can be facilitated, the connection is firmer and more stable, the sponge plate 452 is softer in texture, the flaky product 101 cannot be crushed, and the flaky product 101 to be detected has a good protection effect.

In other embodiments, the sponge plate 452 may be replaced by other soft materials, such as soft rubber sheet or cloth, as long as the sheet product 101 is protected from being damaged by the pressing block and the sheet product 101 is stabilized.

The embodiment of the present application further provides a polarizer cleaning machine, please refer to fig. 1 and fig. 3, including the above-mentioned high-efficiency lamination detecting system, the PLC control module 6 and the control panel 7, wherein the sheet product 101 is a polarizer.

In another embodiment of the present application, please refer to fig. 3, the PLC control module 6 is a box-type structure and is installed on the outer sidewall of the rack 1, the PLC control module 6 is electrically connected with the lamination sensor 2, the mechanical arm 3 and the material taking hand 4 and controls the lamination sensor to work cooperatively, and the mechanical arm 3 is controlled by the PLC control module 6 to stop or pause for 0.3 to 0.5 seconds in the lamination detection process.

In another embodiment of the present application, please refer to fig. 3, the control panel 7 is embedded in the front of the rack 1, the control panel 7 is electrically connected to the PLC control module 6, the control panel 7 is a touch panel type control, a detection mode switching button 71 is disposed on the control panel 7, and the detection mode switching button 71 is used for controlling the mechanical arm 3 to stop or pause for 0.3 to 0.5 seconds in the lamination detection process.

The detection mode switching button 71 is divided into an "ON" opening button and an "OFF" closing button, and when the "ON" opening button is triggered, the lamination detection mode of the whole device is 'non-stop detection'; when the OFF button is triggered, the lamination detection mode of the whole device is 'pause 0.3-0.5 second detection'

The application provides a polaroid cleaning machine compares with prior art, because the great polaroid of static produces the lamination condition easily, so the polaroid cleaning machine is in the course of the work, and the staff can be according to wait to detect the static size and the quantity of polaroid how much, come the pertinence to select whether to start "detection mode that does not stop", can be in detection efficiency and detection precision on which kind of mode of integrated selection, alternative and practicality are stronger.

When the static electricity of the polaroids is large and the quantity of the polaroids is large, lamination detection is carried out in a pause mode of 0.3-0.5 second, and the detection period is about 4 seconds; when the static electricity of the polaroids is small and the quantity of the polaroids is small, lamination detection is carried out in a non-stop mode, the detection period is about 3.6 seconds, the time of 0.3-0.5 second can be saved in each production period, and compared with the production period of about 4 seconds, the production capacity of about 11.10% is increased, and the production efficiency is indirectly improved.

The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (10)

1. An efficient lamination detection system, includes the frame and installs a plurality of lamination inductor in the frame, its characterized in that: the stacking machine is characterized in that the rack is further provided with a mechanical arm capable of freely lifting and horizontally sliding, a plurality of groups of material taking hands are arranged at the bottom of the mechanical arm, the number of the material taking hands is corresponding to the position of the stacking inductor, the material taking hands are used for adsorbing and fixing a sheet product to be detected, the mechanical arm drives the material taking hands adsorbing the sheet product to transfer the position without stopping, and the side edges of the sheet product block photoelectric sensing signals of the stacking inductor.

2. The efficient lamination inspection system of claim 1, wherein: the stacking device is characterized in that a vertical rod for mounting the stacking sensors is arranged on the rack, photoelectric sensing signals of the stacking sensors are vertically arranged and far away from the vertical rod, and the material taking hand is horizontally arranged on an adsorbed sheet product in the position transferring process.

3. The efficient lamination inspection system of claim 1, wherein: get the material hand and include two fixed plates, cylinder, sucking disc, mounting panel and briquetting, two the top of fixed plate all is fixed in the bottom of arm, two the vertical interval arrangement of fixed plate, the cylinder is installed in two between the fixed plate, the telescopic link of cylinder is vertical arranges down, sucking disc fixed mounting in the telescopic link bottom of cylinder and the outside negative pressure system of intercommunication, the mounting panel is provided with two and installs respectively in two the bottom of fixed plate, the briquetting be provided with two and install respectively in two the bottom of mounting panel, the sucking disc is used for adsorbing the upper surface of waiting to detect the slice product, the briquetting butt is in the upper surface of slice product.

4. The efficient lamination inspection system of claim 3, wherein: the mounting panel is provided with vertical arrangement's bar adjustment hole, the mounting panel with it is fixed through locking bolt between the fixed plate, locking bolt passes the bar adjustment hole.

5. The efficient lamination inspection system of claim 4, wherein: the strip-shaped adjusting holes are arranged in 3-4 uniform intervals, and the number of the locking bolts is consistent with that of the strip-shaped adjusting holes.

6. The efficient lamination inspection system of claim 3, wherein: in the lamination detection process, the side edge of the pressing block close to the lamination sensor does not block the photoelectric sensing signal of the lamination sensor.

7. The efficient lamination inspection system of claim 3, wherein: the pressing block comprises a steel plate fixed at the bottom of the mounting plate and a sponge plate bonded on the lower surface of the steel plate.

8. The utility model provides a polaroid cleaning machine which characterized in that: a high efficiency lamination inspection system comprising a sheet product that is a polarizer as claimed in any one of claims 1 to 7.

9. The polarizer cleaning machine of claim 8, wherein: the lamination stacking machine is characterized by further comprising a PLC control module, wherein the PLC control module is connected with the lamination sensor, the mechanical arm and the material taking flashlight and controls the lamination sensor, the mechanical arm and the material taking flashlight to work in a matched mode, and the mechanical arm is controlled by the PLC control module to be in non-stop or pause for 0.3-0.5 seconds in the lamination detection process.

10. The polarizer cleaning machine of claim 9, wherein: the lamination stacking detection device is characterized by further comprising a control panel, the control panel is electrically connected with the PLC control module and is controlled in a touch screen mode, a detection mode switching button is arranged on the control panel and used for controlling the mechanical arm to stop or pause for 0.3-0.5 second in the lamination detection process.

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