CN216608256U - Plane hole machining system - Google Patents

Plane hole machining system Download PDF

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Publication number
CN216608256U
CN216608256U CN202022147570.7U CN202022147570U CN216608256U CN 216608256 U CN216608256 U CN 216608256U CN 202022147570 U CN202022147570 U CN 202022147570U CN 216608256 U CN216608256 U CN 216608256U
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information
workpiece
information storage
storage carrier
working surface
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不公告发明人
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Heyuan Lung Kee Metal Products Co ltd
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Heyuan Lung Kee Metal Products Co ltd
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Abstract

The application belongs to the field of die carrier machining, and provides a plane hole machining system which comprises a mounting device, a machining device and a control device, wherein the mounting device comprises at least one workbench, and the at least one workbench is provided with at least one working surface for mounting a workpiece; the processing device is arranged on one side of the mounting device; the control device comprises an information storage module, an information acquisition module and a control module, wherein each workpiece is provided with a first information storage carrier for storing processing information of the workpiece, each working surface is provided with a second information storage carrier for storing position information of the working surface, and a third information storage carrier is used for storing confirmation instruction information; the information acquisition module acquires each piece of information to the control module, and the control module automatically generates the processing program and controls the processing device to process the workpiece according to the processing program, so that the manual participation degree is low, the misoperation is not easy to occur, and the production efficiency is high.

Description

Plane hole machining system
Technical Field
The application belongs to the technical field of die carrier processing, and more specifically relates to a plane hole processing system.
Background
The die frame comprises various different die plates which are semi-manufactured products of the die, a supporting framework and a foundation, the die frame comprises a plurality of die plates, and each die plate is provided with a plane hole for fixing, positioning or opening and closing the die plate. The traditional machining process of the plane hole generally comprises the steps that a machine tool operator obtains machining information required by machining a template from a production system, the machine tool operator clamps the template on a vertical machining center, then a machining program is compiled according to the machining information required by machining the template obtained from the production system, finally the compiled program is input into the machining center, and the machining center is started to machine the plane hole on the template.
Disclosure of Invention
An object of the embodiment of the application is to provide a plane hole machining system to solve the technical problems that in the plane hole machining process existing in the prior art, the manual participation degree is high, the machining time is long, and misoperation and low production efficiency are prone to occurring.
In order to achieve the purpose, the technical scheme adopted by the application is as follows: there is provided a planar hole machining system including: a mounting device, a processing device and a control device; the mounting device comprises at least one workbench, and at least one working surface for mounting a workpiece is arranged on the workbench; the processing device is arranged on the periphery of the mounting device and can process the workpiece mounted on the workbench; the control device comprises an information acquisition module and a control module, and further comprises a first information storage carrier which is arranged on a workpiece and records processing information of the workpiece, and a second information storage carrier which is arranged on a working surface of the workbench and records position information of the working surface, wherein the information acquisition module acquires information of the first information storage carrier and information of the second information storage carrier and uploads the information to the control module, and the control module automatically generates a processing program according to the received information and controls the processing device to process the workpiece on the mounting device according to the processing program.
In one embodiment, the mounting device comprises a base arranged on the workbench, the base is vertically arranged on the workbench, at least one working surface is arranged on the base, and a fixing component for fixing a workpiece is arranged on the working surface.
In one embodiment, the workbench is provided with a driving mechanism which can drive the pedestal to rotate so as to convert the position of the working surface on the pedestal.
In one embodiment, the fixing assembly comprises a lower leaning pile, a vice, an equal-height cushion pile and a safety hook; the lower leaning piles are arranged at the bottom of the working face, the vice is provided with two vice bodies which are respectively arranged at two symmetrical sides of the working face and arranged in the middle of the working face in the vertical direction, and the equal-height cushion piles are provided with a plurality of piles which are arranged on the surface of the working face.
In one embodiment, the safety hook is detachably arranged on the working surface, and the safety hook can be screwed in or out relative to the working surface to clamp the workpiece.
In one embodiment, the working surface is further provided with a guide plate which is obliquely arranged towards the bottom of the working table, and one side, far away from the working surface, of the guide plate is connected with the working table.
In one embodiment, the mounting device is provided with two work tables, the mounting device further comprises a rotating mechanism capable of changing the positions of the two work tables, and the two work tables are respectively arranged on the rotating mechanism.
In one embodiment, the system further comprises a third information storage carrier for determining whether to perform a machining operation, the third information storage carrier being disposed on the mounting device; the third information storage carrier includes a confirmation flag and a cancellation flag.
In one embodiment, the first information storage carrier, the second information storage carrier, and the third information storage carrier may be bar codes, two-dimensional codes, radio frequency identification electronic tags, or integrated circuit cards.
In one embodiment, the machining device comprises a main shaft and a cutter arranged on the main shaft, wherein the cutter comprises an alloy drill, a cutter grain spray drill, a rough boring cutter, a reaming cutter, a countersunk head cutter, a chamfering cutter and a screw tap.
The application also provides a control method of the plane hole machining system, which is characterized in that: comprises that
Acquiring a first information storage carrier and a second information storage carrier, wherein the first information storage carrier records processing parameters of a workpiece, and the second information storage carrier records position information of a working surface for mounting the workpiece;
and controlling a processing device to process the workpiece to be processed according to the acquired information of the first information storage carrier and the second information storage carrier.
In one embodiment, before the step of controlling the processing device to process the workpiece, a confirmation step of determining whether to perform the processing operation is further included, where the confirmation step includes: selectively collecting the confirmation mark or the cancellation mark of the third information storage carrier; if the confirmation mark of the third information storage carrier is obtained, the processing operation of the workpiece is executed; and if the cancel identifier of the third information storage carrier is acquired, the processing operation on the workpiece is cancelled.
In one embodiment, in the step of controlling the processing device to process the workpiece, the processing device switches different tools to process the workpiece according to the processing parameters recorded in the first information storage carrier.
The application provides a plane spot facing work system's beneficial effect lies in: compared with the prior art, the plane hole processing system provided by the application adopts the first information storage carrier to record the processing information of the workpiece, adopts the second information storage carrier to record the position information of the working surface for mounting the workpiece, adopts the information acquisition module to acquire the processing information of the workpiece and the position information of the working surface on which the workpiece is mounted and uploads the information to the control module, the control module controls the processing device to process the workpiece on the mounting device according to the received information, can quickly and accurately correspond the processing information and the mounting position information of the workpiece on site so as to enable the control module to automatically generate a processing program, and simultaneously leaves a certain flexibility for site operation, namely an operator can independently select to mount the workpiece on a proper working surface according to the size, shape or other parameter information of the workpiece, and then transmits the processing information of the workpiece and the position information of the working surface to the control module, the high production efficiency is ensured, and meanwhile, the machining of different workpieces can be adapted; in the process of machining the plane hole, the process of collecting information by the signal collecting module can be manually collected or automatically collected, only the workpiece installation process is manually operated, the manual participation degree is low, the traditional method of manually uploading machining parameters and compiling machining programs is avoided, misoperation is not prone to occurring, the operation time consumption is short, and the production efficiency is high.
Drawings
In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the embodiments or the prior art descriptions will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without inventive exercise.
Fig. 1 is a left side view schematic structural diagram of a planar hole machining system according to an embodiment of the present application;
fig. 2 is a schematic top view of a worktable of a planar hole machining system according to an embodiment of the present disclosure;
fig. 3 is a schematic front view of a worktable of a planar hole machining system according to an embodiment of the present disclosure;
fig. 4 is a first schematic block diagram of a control device of a planar hole machining system according to an embodiment of the present disclosure;
fig. 5 is a second block diagram of a control device of the planar hole machining system according to the embodiment of the present disclosure.
Wherein, in the figures, the respective reference numerals:
100-a mounting device; 110-a workbench; 111-a base; 1111-a working surface; 112-a stationary component; 1121-lower leaning piles; 1122-a vise; 1123-equal height padding piles; 1124-safety hook; 120-a guide plate; 130-a backplane; 200-a processing device; 210-a main shaft; 300-a control device; 311-a first information storage carrier; 312-a second information storage carrier; 313-a third information storage carrier; 3131-a confirmation identity; 3132-cancel identity; 320-an information acquisition module; 330-a control module; 331-a server; 332-machine tool control module; 400-workpiece.
Detailed Description
In order to make the technical problems, technical solutions and advantageous effects to be solved by the present application clearer, the present application is further described in detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of and not restrictive on the broad application.
It will be understood that when an element is referred to as being "secured to" or "disposed on" another element, it can be directly on the other element or be indirectly on the other element. When an element is referred to as being "connected to" another element, it can be directly connected to the other element or be indirectly connected to the other element.
It will be understood that the terms "length," "width," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," and the like, as used herein, refer to an orientation or positional relationship indicated in the drawings that is solely for the purpose of facilitating the description and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus should not be considered as limiting the present application.
Furthermore, the terms "first", "second" and "first" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of that feature. In the description of the present application, "a plurality" means two or more unless specifically limited otherwise.
Referring to fig. 1 and 4, a planar hole machining system according to an embodiment of the present application will now be described. An embodiment of the present application provides a planar hole machining system, which includes a mounting device 100, a machining device 200, and a control device 300. The mounting device 100 includes at least one work table 110, and at least one work surface 1111 for fixedly mounting the workpiece 400 is provided on the work table 110. The machining device 200 is provided on the outer periphery of the mounting device 100, and can machine a workpiece mounted on the table 110. The control device 300 comprises an information acquisition module 320 and a control module 330, and further comprises a first information storage carrier 311 which is arranged on the workpiece 400 and is used for recording the processing information of the workpiece 400, and a second information storage carrier 312 which is arranged on the working surface 1111 of the worktable 110 and is used for recording the position information of the working surface 1111, the information acquisition module 320 acquires the information of the first information storage carrier 311 and the second information storage carrier 312 and uploads the information to the control module 330, and the control module 330 automatically generates a processing program according to the received information and controls the processing device 200 to process the workpiece 400 on the mounting device 100 according to the processing program.
It should be noted that the first information storage carriers 311 are attached to the corresponding work pieces 400, the work pieces 400 may be templates or other plates, and the second information storage carriers 312 may be disposed on the corresponding working surfaces 1111, but are not limited to being attached to the corresponding working surfaces 1111. Referring to fig. 5, as a specific embodiment of the control module 330, the control module 330 may include a server 331 and a machine tool control module 332, the information acquisition module 320 acquires information of the first information storage carrier 311 and the second information storage carrier 312 and uploads the information to the server 331, the server 331 automatically generates a machining program of a workpiece according to the received information and sends the generated machining program to the machine tool control module 332, and the machine tool control module 332 controls the machining apparatus 200 to machine the workpiece 400 on the mounting apparatus 100. The control module 330 may be implemented in the above manner, and is not limited thereto.
It can be understood that, when the planar hole processing system is used, the workpiece 400 is first fixedly mounted on one of the working surfaces 1111 of one of the working tables 110 in the mounting device 100, the first information storage carrier 311 is disposed on the workpiece 400, the working surface 1111 on which the workpiece 400 is mounted has the second information storage carrier 312, then the information in the first information storage carrier 311 on the workpiece 400 and the information in the second information storage carrier 312 corresponding to the working surface 1111 on which the workpiece 400 is mounted are collected by the information collection module 320, and after the control module 330 receives the information, the processing program of the workpiece 400 is automatically generated and the processing device 200 is controlled to process the workpiece 400. The control module 330 can quickly and accurately correspond the size and position information and the installation position information of the hole to be machined of the workpiece 400 on site so that the control module 330 can automatically generate a machining program, meanwhile, certain flexibility is reserved for on-site operation, namely, an operator can independently select to install the workpiece 400 on a proper working surface 1111 according to the size, the shape or other parameter information of the workpiece, and then the size and position information of the hole to be machined of the workpiece 400 and the position information of the working surface 1111 are correspondingly transmitted to the control module 330, so that the high production efficiency is ensured, and the machining of different workpieces can be adapted; in the process of processing the planar hole, only the process of installing the workpiece is manually operated, the process of acquiring information by the signal acquisition module 320 can be acquired by a manual handheld signal acquisition module or can be automatically acquired by a mechanical arm or other automatic equipment, the control module 330 automatically generates a processing program, and then the processing device 200 is controlled to process. The whole process is low in manual participation degree and high in automation degree, the probability of manual input data errors is reduced, the processing accuracy is improved, and the production efficiency is improved due to short operation time.
Referring to fig. 1 and 3, in another embodiment of the present application, the mounting device 200 includes a base 111 disposed on the worktable 110, the base 111 is vertically disposed on the worktable 110, at least one working surface 1111 is disposed on the base 111, and the working surface 1111 is provided with a fixing assembly 112 for fixing the workpiece 400.
Further, working surfaces 1111 are respectively disposed on two symmetrical sides of the base 111, and the table 110 is provided with a driving mechanism (not shown) capable of driving the base 111 to rotate to convert the positions of the working surfaces 1111 on the base 111; the fixing assembly 112 comprises a lower leaning pile 1121, a vice 1122, an equal-height cushion pile 1123 and a safety hook 1124; the lower leaning piles 1121 are arranged at the bottom of the working surface 1111, the vice 1122 is provided with two symmetrical sides which are respectively arranged on the working surface 1111, and the equal-height cushion piles 1123 are provided with a plurality of equal-height cushion piles and are arranged on the surface of the working surface 1111; the safety hook 1124 is detachably arranged on the working surface 1111, and the safety hook 1124 can be screwed in or out relative to the working surface 1111 to clamp the workpiece 400; the working surface 1111 is further provided with a guide plate 120 inclined toward the bottom of the working platform 110, and one side of the guide plate 120 away from the working surface 1111 is connected to the working platform 110.
It is understood that the working surfaces 1111 of each base 111 are used for fixing one workpiece 400, the number of the working surfaces 1111 of each base 111 may be set to two, and the base 111 can be rotated about a direction perpendicular to the table 110 to make the two working surfaces 1111 exchange positions. The number of the working surfaces 1111 on each base 111 may be four or more, and correspondingly, the base 111 can rotate in a direction perpendicular to the table 110 so that the working surfaces 1111 can be sequentially rotated to positions corresponding to the machining device 200, so that the machining device 200 can sequentially machine the workpieces 400 on the working surfaces 1111. When the fixing assembly 112 and the guide plate 120 are installed, the bottom plate 130 is installed on the workbench 110, then the base 111 is installed on the bottom plate 130, the lower leaning piles 1121 are installed at the bottom of the working surface 1111, the two vices 1122 are installed at two opposite sides of the working surface 1111 in the horizontal direction, the plurality of equal-height cushion piles 1123 are all installed on the working surface 1111, and the guide plate 120 is installed on the base 111 and the bottom plate 130; the safety hook 1124 can be disposed on the working surface 1111 in a threaded manner, or disposed at the lower end of the working surface 1111 of the lower supporting pile 1121 in a threaded manner, the workpiece 400 is placed on the lower supporting pile 1121, and then the safety hook 1124 is screwed to clamp the workpiece on the working surface 1111, so as to prevent the workpiece from loosening to cause a potential safety hazard to affect normal production before the workpiece 400 is not clamped by the vise 1122.
The plane hole system of processing that this embodiment provided, working face 1111 sets up with workstation 110 is perpendicular for the whole horizontal structure that is of plane hole system of processing, the iron fillings that the processing of being convenient for produced are got rid of, and are provided with guide plate 120 at every working face 1111 and workstation 110, and guide plate 120 can guide the iron fillings row that the processing produced to the lower part of workstation 110, has reduced because of the burnt sword phenomenon that iron fillings jam leads to in the plane hole. The plurality of working surfaces 1111 are arranged on the same base 111, so that the production efficiency can be improved.
Referring to fig. 1 and 4, in another embodiment of the present application, the number of the work tables 110 is two, and the mounting apparatus 100 further includes a rotating mechanism (not shown) for interchanging the positions of the two work tables 110; the two work tables 110 are respectively disposed on the rotating mechanism.
It is worth to be noted that, one of the two work tables 110 is located in the clamping and unloading area, the other work table is located in the processing area, an operator fixedly installs a workpiece 400 on each work surface 1111 of the work table 110 located in the clamping and unloading area, and sequentially acquires information of the workpiece 400 on the work table 110 located in the clamping and unloading area by using the information acquisition module 320, where each workpiece 400 needs to acquire size information and position information corresponding to the work surface 1111, and when a third storage carrier is provided, instruction information recorded by the third storage carrier needs to be acquired and uploaded to the control module 330. That is, each workpiece 400 needs to acquire the information in the first information storage carrier 311 on the workpiece 400 and the information in the second information storage carrier 312 corresponding to the working surface 1111 on which the workpiece 400 is located, and when a third storage carrier is provided, the information recorded in the third storage carrier needs to be acquired. When the workpieces 400 on the workbench 110 in the clamping and unloading area are all subjected to information acquisition and the workpieces 400 on the workbench 110 in the processing area are all subjected to processing, the workbench 110 in the clamping and unloading area and the workbench 110 in the processing area are exchanged in position. Namely, the workbench 110 originally positioned in the clamping and unloading area rotates to the processing area to wait for processing; the working table 110 originally located in the processing area rotates to the clamping and unloading area to wait for unloading the processed workpiece 400 and re-clamping the unprocessed workpiece 400, so as to facilitate the alternation of the processing process.
Referring to fig. 1, as an implementation manner in which two working tables 110 are interchanged in position by a rotating mechanism, the two working tables 110 are fixedly sleeved on a same rotating shaft (not shown), the rotating shaft is driven by a driving device (not shown), the two working tables 110 are symmetrically arranged, and when the rotating shaft rotates 180 °, the two working tables 110 are interchanged in position. In this embodiment, the planar hole processing system is provided with two work tables 110, and the two work tables 110 can be driven by the rotating structure to always keep one of the two work tables 110 located in the clamping and unloading area for clamping or unloading the workpiece 400, and the other work table located in the processing area for processing, so that the waiting time of a machine tool for clamping can be reduced, and the production efficiency can be improved.
Referring to fig. 1 and 4, in another embodiment of the present application, a third information storage carrier 313 is further included for determining whether to perform a processing operation, the third information storage carrier 313 is disposed on the mounting device 100, and the third information storage carrier 313 includes a confirmation mark 3131 and a cancellation mark 3132.
It should be noted that the third information storage carrier 313 is disposed on the periphery of the table 110, but is not limited to being disposed on the periphery of the table 110. The third information storage carrier 313 includes a confirmation mark 3131 and a cancellation mark 3132. As an implementation manner, the confirmation flag 3131 records a confirmation instruction for confirming that the information of the first information storage carrier 311 and the second information storage carrier 312 collected by the information collection module 320 is uploaded to the control module 330. The cancel flag 3132 records a cancel instruction to cancel the uploading of the information of the first information storage carrier 311 and the second information storage carrier 312 acquired by the information acquisition module 320 to the control module 330. The information collecting module 320 further includes a display screen (not shown) for displaying the collected information of the first information storage module 311 and the second information storage module 312, and the operator can directly judge whether the collected information is correct by looking at the information on the display screen, and then obtain the confirmation mark 3131 or the cancellation mark 3132 of the third information storage carrier 313 to determine whether to upload the previously collected information of the first information storage carrier 311 and the second information storage carrier 312 to the control module 330. It is understood that after the information collecting module 320 collects the information in the first information storage carrier 311 on the workpiece 400, the information in the second information carrier 312 corresponding to the working surface 1111 on which the workpiece 400 is installed, and the confirmation instruction information recorded by the confirmation mark 3131, the control module 330 receives the information in the first information storage carrier 311 and the corresponding second information carrier 312, automatically generates the processing program of the workpiece 400, and controls the processing apparatus 200 to process the workpiece 400. When the information collecting module 320 collects the information in the first information storage carrier 311 on the workpiece 400, the information in the second information carrier 312 corresponding to the working surface 1111 on which the workpiece 400 is installed, and the cancellation instruction information recorded by the cancellation mark 3132, the control module 330 does not receive the information in the first information storage carrier 311 and the corresponding second information carrier 312, and is used for canceling the uploading of the wrong information when the information collecting module 320 collects the wrong information, so that the probability of the operation error can be reduced.
Referring to fig. 4, in another embodiment of the present application, the first information storage carrier 311, the second information storage carrier 312, and the third information storage carrier 313 of the information storage module 310 may be configured as a bar code, a two-dimensional code, a radio frequency identification electronic tag, or an integrated circuit card.
Referring to fig. 1, in another embodiment of the present application, a processing apparatus 200 includes a main shaft and a tool (not shown) disposed on the main shaft 210, wherein the tool includes an alloy drill, a shot-jet drill, a rough boring tool, a reaming tool, a countersink tool, a chamfering tool, and a tap. The spindle 210 and tool cooperation can be used to machine planar holes, such as counter bores and tooth bores, in the workpiece 400.
Referring to fig. 1 and 4, the present application further provides a method for processing a planar hole, including:
acquiring information of a first information storage carrier 311 and a second information storage carrier 312, wherein the first information storage carrier 311 records processing item size position information of a workpiece, and the second information storage carrier 312 records position information of a working surface 1111 for mounting the workpiece;
and generating a processing program according to the acquired information of the first information storage carrier 311 and the second information storage carrier 312, and controlling the processing device 200 to process the workpiece 400 to be processed.
It will be appreciated that the workpiece 400 is placed in the jaw of the vise 1122 with the front of the workpiece 400 resting on the contoured support posts 1123 and the underside of the workpiece 300 resting on the lower support posts 1121 with the vise 1122 clamping the template 400 and locking the safety hook 1124. Then, the signal acquisition module 320 acquires the information of the first information storage carrier 311 on the workpiece 400 and the information of the second information storage carrier 312 of the corresponding working surface 1111, the control module 330 automatically generates the processing program of the workpiece 400 according to the information, and the generated program is automatically transmitted to the processing apparatus 200 for processing.
Compared with the prior art, the planar hole processing method provided by the embodiment adopts the first information storage carrier 311 to store the processing item size position information of the workpiece 400 and the second information storage carrier 312 to store the position information of the working surface 1111 for mounting the workpiece 400, then adopts the information acquisition module 320 to acquire the processing item size position information of the workpiece 400 and the position information of the working surface 1111 on which the workpiece 400 is mounted and upload the information to the control module 330, and the control module 330 analyzes the received information and controls the processing device 200 to process the workpiece 400.
Referring to fig. 1 and 4, in another embodiment of the present application, before the step of controlling the processing device to process the workpiece, a confirmation step for determining whether to perform the processing operation is further included, where the confirmation step includes: selectively collecting the confirmation mark 3131 or the cancellation mark 3132 of the third information storage carrier 313; wherein, the confirmation mark 3131 of the third information storage carrier 313 is obtained, and then the processing operation on the workpiece 400 is executed; the machining operation on the workpiece 400 is canceled by acquiring the cancellation flag 3132 of the third information storage carrier 313.
It is understood that after the information collecting module 320 collects the information in the first information storage carrier 311 on the workpiece 400, the information in the second information carrier 312 corresponding to the working surface 1111 on which the workpiece 400 is installed, and the confirmation instruction information recorded by the confirmation mark 3131, the control module 330 will automatically generate the processing program of the workpiece 400 and control the processing apparatus 200 to process the workpiece 400 according to the information received from the first information storage carrier 311 and the corresponding second information carrier 312. When the information collecting module 320 collects information in the first information storage carrier 311 on the workpiece 400, information in the second information carrier 312 corresponding to the working surface 1111 on which the workpiece 400 is installed, and cancellation command information recorded by the cancellation identifier 3132, the control module 330 may not receive information in the first information storage carrier 311 and the corresponding second information carrier 312, or the control module 330 may be configured to receive information in the first information storage carrier 311 and the corresponding second information carrier 312 but not generate a processing program by using the information, wait for next information uploading, and cancel the uploading of wrong information when the information collecting module 320 collects the information in error, thereby reducing the probability of operation errors.
Referring to fig. 1 and 4, in another embodiment of the present application, the step of controlling the processing device to process the workpiece includes:
the control rotating structure rotates the workpiece 400 and the workbench 110, which are located in the clamping and unloading area and have acquired the information of the corresponding first information storage carrier 311, the second information storage carrier 312 and the third information storage carrier 313, automatically generate a processing program according to the information and upload the processing program to the control module 330, to a processing area to wait for processing; and simultaneously, the workbench 110 in the processing area together with the processed workpiece 400 is rotated to a clamping and discharging area to wait for discharging.
The plane hole machining method provided by the embodiment can reduce the probability of misoperation, and the double workbenches 110 are adopted, so that one workbench 110 can be used for machining, and the other workbench 110 can be used for simultaneously clamping and unloading, the time of waiting for clamping of the machining device 200 is reduced, and the production efficiency is improved.
In another embodiment of the present application, the step of controlling the processing device 200 to process the workpiece 400 to be processed includes processing a counter bore and processing a tooth hole, and the step of processing the counter bore includes:
processing a bottom hole of a countersunk hole on a workpiece by using an alloy drill or a cutter grain spray drill;
enlarging a bottom hole of the countersunk hole by using a rough boring cutter;
finely machining the bottom hole of the counter bore to an acceptance tolerance range by using a reaming cutter;
processing a countersunk hole by using a countersunk cutter;
chamfering the countersunk hole by using a chamfering tool;
the step of processing the tooth hole comprises:
processing a tooth hole bottom hole on the template by using an alloy drill or a cutter grain spray drill;
chamfering the bottom hole of the tooth hole by using a chamfering tool;
and (4) using a screw tap to perform thread machining on the bottom hole of the tooth hole.
It should be noted that when a countersink is machined on the workpiece 400, a large margin is left when an alloy drill or a cutter jet drill is used to machine a countersink bottom hole on the workpiece, and a small margin is left when a rough boring cutter is used to enlarge the countersink bottom hole, and the countersink bottom hole is finish-machined to an acceptance tolerance range by using a reaming cutter. If a countersunk hole with the diameter of 30mm is machined, a machining allowance of 2mm is reserved when a bottom hole of the countersunk hole is machined, a machining allowance of 0.2mm is reserved when the bottom hole is enlarged, and the machining is carried out until the acceptance tolerance is within the range of 0 +/-0.02 mm when the finish machining is carried out.
In addition, when the countersunk hole is machined in the workpiece 400, the reamer is adopted to replace a boring cutter, the waste of midway shutdown test cutter and cutter adjusting time is reduced, and the machining waste caused by the out-of-tolerance test cutter is reduced.
The above description is only exemplary of the present application and should not be taken as limiting the present application, as any modification, equivalent replacement, or improvement made within the spirit and principle of the present application should be included in the protection scope of the present application.

Claims (9)

1. A planar hole machining system, comprising: a mounting device, a processing device and a control device; the mounting device comprises at least one workbench, and at least one working surface for mounting a workpiece is arranged on the workbench; the processing device is arranged on the periphery of the mounting device and can process the workpiece mounted on the workbench; the control device comprises an information acquisition module and a control module, and also comprises a first information storage carrier which is arranged on a workpiece and records processing information of the workpiece, and a second information storage carrier which is arranged on a working surface of the workbench and records position information of the working surface, wherein the information acquisition module is provided with a function of acquiring information of the first information storage carrier and the second information storage carrier and uploading the information to the control module, and the control module is provided with a function of automatically generating a processing program according to received information and controlling the processing device to process the workpiece on the mounting device according to the processing program;
the mounting device comprises a base arranged on the workbench, the base is vertically arranged on the workbench, at least one working surface is arranged on the base, and a fixing assembly used for fixing a workpiece is arranged on the working surface.
2. The planar hole machining system according to claim 1, wherein: the workbench is provided with a driving mechanism which can drive the base to rotate so as to convert the position of the working surface on the base.
3. The planar hole machining system according to claim 1, wherein: the fixing component comprises a lower leaning pile, a vice, equal-height cushion piles and a safety hook; the lower leaning piles are arranged at the bottom of the working face, the vice is provided with two vice bodies which are respectively arranged at two symmetrical sides of the working face and arranged in the middle of the working face in the vertical direction, and the equal-height cushion piles are provided with a plurality of piles which are arranged on the surface of the working face.
4. The planar hole machining system according to claim 3, wherein: the safety hook is detachably arranged on the working surface, and the safety hook can be screwed in or out relative to the working surface to clamp the workpiece.
5. The planar hole machining system according to claim 1, wherein: the working face is further provided with a guide plate which is obliquely arranged towards the bottom of the working table, and one side, far away from the working face, of the guide plate is connected with the working table.
6. The planar hole machining system according to claim 1, wherein: the installation device is provided with two work tables, and the installation device further comprises a rotating mechanism capable of enabling the positions of the two work tables to be changed, and the two work tables are respectively arranged on the rotating mechanism.
7. The planar hole machining system according to claim 1, wherein: further comprising a third information storage carrier for determining whether to perform a machining operation, the third information storage carrier being disposed on the mounting device; the third information storage carrier includes a confirmation flag and a cancellation flag.
8. The planar hole machining system according to claim 7, wherein: the first information storage carrier, the second information storage carrier and the third information storage carrier may be bar codes, two-dimensional codes, radio frequency identification electronic tags or integrated circuit cards.
9. A planar hole machining system according to any one of claims 1 to 8, wherein: the machining device comprises a main shaft and a cutter arranged on the main shaft, wherein the cutter comprises an alloy drill, a cutter grain spray drill, a rough boring cutter, a reaming cutter, a countersunk head cutter, a chamfering cutter and a screw tap.
CN202022147570.7U 2020-09-25 2020-09-25 Plane hole machining system Active CN216608256U (en)

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Application Number Priority Date Filing Date Title
CN202022147570.7U CN216608256U (en) 2020-09-25 2020-09-25 Plane hole machining system

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202022147570.7U CN216608256U (en) 2020-09-25 2020-09-25 Plane hole machining system

Publications (1)

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CN216608256U true CN216608256U (en) 2022-05-27

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Country Link
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