CN216605833U - Full-automatic guide rail cleaning machine - Google Patents
Full-automatic guide rail cleaning machine Download PDFInfo
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- CN216605833U CN216605833U CN202121745612.5U CN202121745612U CN216605833U CN 216605833 U CN216605833 U CN 216605833U CN 202121745612 U CN202121745612 U CN 202121745612U CN 216605833 U CN216605833 U CN 216605833U
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Abstract
The utility model discloses a full-automatic guide rail cleaning machine, which comprises a frame, a feeding conveying mechanism, an ultrasonic cleaning tank, an ultrasonic rinsing tank, a drying tank, a discharging conveying mechanism, a workpiece bracket conveying mechanism and a control system, wherein the feeding conveying mechanism, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank and the discharging conveying mechanism are sequentially and fixedly arranged on the frame, the ultrasonic cleaning tank and the ultrasonic rinsing tank are respectively provided with a vibration plate connected with an ultrasonic generator, the workpiece bracket conveying mechanism can intermittently and sequentially convey the workpiece bracket containing a workpiece to be cleaned into the ultrasonic cleaning tank, the ultrasonic rinsing tank and the drying tank from the tail end of the feeding conveying mechanism and finally onto the initial end of the discharging conveying mechanism, and the control system controls the feeding conveying mechanism, the discharging conveying mechanism, the ultrasonic generator, the drying device and the workpiece bracket conveying mechanism to start, stop and run, the automatic cleaning device realizes automatic cleaning of the guide rail workpiece, does not need manual operation in the whole process, and greatly saves labor.
Description
Technical Field
The utility model relates to the field of manufacturing of sliding rails, in particular to a full-automatic guide rail cleaning machine.
Background
After the processing of linear guide's guide rail is accomplished, with surface and have impurity such as cutting fluid and dust in the through-hole on its surface, need clear away the cutting fluid on guide rail surface and dust etc. present guide rail surface impurity is clear away mainly artificially, and artifical clean efficiency is extremely low, consumes the manual work, still damages the guide rail surface easily, and is clean thoroughly inadequately, has impurity to remain easily, influences linear guide's operation.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model provides the full-automatic guide rail cleaning machine which can carry out full-automatic cleaning on the guide rail, has high cleaning efficiency and thorough cleaning and saves manpower.
The utility model adopts the technical scheme for solving the technical problems that: a full-automatic guide rail cleaning machine comprises a machine frame, a feeding conveying mechanism, a discharging conveying mechanism, an ultrasonic cleaning tank, an ultrasonic rinsing tank, a drying tank, a workpiece bracket carrying mechanism and a control system, wherein the feeding conveying mechanism, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank and the discharging conveying mechanism are sequentially and fixedly arranged on the machine frame, cleaning liquid is filled in the ultrasonic cleaning tank, clean water is filled in the ultrasonic rinsing tank, a drying device is arranged in the drying tank, vibration plates connected with an ultrasonic generator are respectively arranged in the ultrasonic cleaning tank and the ultrasonic rinsing tank, the workpiece bracket is used for holding a workpiece to be cleaned, the workpiece bracket carrying mechanism can intermittently and sequentially carry the workpiece bracket from the tail end of the feeding conveying mechanism to the ultrasonic cleaning tank, the ultrasonic rinsing tank and the drying tank and finally to the starting end of the discharging conveying mechanism, the control system controls the starting, stopping and running of the feeding conveying mechanism, the discharging conveying mechanism, the ultrasonic generator, the drying device and the workpiece bracket carrying mechanism.
As a further improvement of the utility model, the ultrasonic wave ultrasonic.
As a further improvement of the utility model, a plurality of guide rail brackets for supporting the guide rail are respectively arranged on the workpiece bracket at intervals along the two ends of the length direction of the guide rail, the two ends of the guide rail are respectively supported in the guide rail brackets on the guide rail bracket on the bottom surface of the workpiece bracket, at least two I-shaped pin shafts are respectively arranged on the long edges of the two sides of the workpiece bracket at intervals along the length direction of the workpiece bracket, the workpiece bracket conveying mechanism comprises a horizontal slide rail, a vertical slide rail, a horizontal slide block, a vertical slide block, a hook claw, a horizontal driving device, a vertical driving device, a hook claw driving device, a lifting pressure-proof mechanism, a timer and an in-place switch, the horizontal slide rail is fixedly arranged on the rack in a horizontally extending manner along the conveying direction of the workpiece bracket, the horizontal slide block can be slidably arranged on the horizontal slide rail, the vertical slide rail is fixedly arranged on the horizontal slide block in a longitudinally extending manner, and the vertical slide block can be slidably arranged on the vertical slide rail, the lifting pressure-proof mechanism is arranged on the vertical sliding block, the lifting pressure-proof mechanism can sense longitudinal pressure on the lifting sliding block and prevent the lifting sliding block from continuously descending, the in-place switch can sense the positions of the horizontal sliding block and the vertical sliding block and transmit signals to the control system, the timer can adjust timing time, the customizer is in electric connection communication with the control system, and the control system controls the horizontal driving device, the vertical driving device and the claw hooking driving device to operate.
As a further improvement of the utility model, the device is also provided with a feeding trolley and a discharging trolley, the lower ends of the feeding trolley and the discharging trolley are provided with universal wheels and directional wheels, the side walls of the feeding trolley and the discharging trolley are respectively provided with a triggering device, the side walls of the feeding conveying mechanism and the discharging conveying mechanism are respectively provided with a trolley in-place sensing device, the trigger devices on the side walls of the feeding trolley and the discharging trolley can respectively trigger trolley in-place sensing devices on the side walls of the feeding conveying mechanism and the discharging conveying mechanism, the trolley in-place sensing devices are electrically connected and communicated with the control system, the feeding conveying mechanism and the discharging conveying mechanism intermittently convey, the tail end of the feeding conveying mechanism and the starting end of the discharging conveying mechanism are respectively provided with a workpiece bracket sensing device, the workpiece bracket sensing device can sense the workpiece brackets positioned at the tail end of the feeding conveying mechanism and the starting end of the discharging conveying mechanism and transmit signals to the control system.
As a further improvement of the utility model, the ultrasonic cleaning tank, the ultrasonic rinsing tank and the oil immersion tank respectively comprise a main tank and a liquid storage tank, wherein a liquid discharge port capable of being opened and closed is arranged at the bottom of the main tank, an overflow port is arranged on the side wall of the upper end of the main tank, a liquid inlet is also arranged on the main tank, a liquid inlet valve is arranged on the liquid inlet, the liquid inlet is communicated with a liquid inlet pipeline, the overflow port is communicated with the liquid storage tank, a high liquid level sensing device is arranged on the side wall of the upper end of the liquid storage tank, the high liquid level sensing device can sense the liquid level higher than the set liquid level and is electrically connected and communicated with a control system, and the control system controls the opening and closing of the liquid inlet valve.
As a further improvement of the utility model, the device is also provided with a filter and a circulating pump, the water outlet of the liquid storage tank is communicated with the liquid inlet of the filter, the liquid outlet of the filter is communicated with the main tank, and the circulating pump can pump the liquid in the liquid storage tank into the filter for filtering and finally into the main tank.
As a further improvement of the ultrasonic cleaning tank and the ultrasonic rinsing tank, heaters, temperature controllers, low liquid level induction devices and low liquid level alarms are further arranged in the ultrasonic cleaning tank and the ultrasonic rinsing tank, the heaters can heat liquid in the ultrasonic cleaning tank and the ultrasonic rinsing tank, the temperature controllers can measure the temperature of the liquid in the ultrasonic cleaning tank and the ultrasonic rinsing tank in real time and transmit the temperature to the control system, the low liquid level induction devices can induce the liquid level in the ultrasonic cleaning tank and the ultrasonic rinsing tank to be lower than a set height and transmit the height to the control system, and the control system controls the heaters and the low liquid level alarms to be started and stopped.
As a further improvement of the utility model, the drying groove comprises a drying groove body, an air pipe sliding driving device, a hot air system and a compressed air generator, wherein a water outlet is arranged on the bottom surface of the lower end of the drying groove body, the air pipe can be arranged at the upper end of the drying groove body in a reciprocating sliding manner along the length direction of the drying groove body, an air inlet of the air pipe is communicated with the compressed air generating device, an air outlet of the air pipe faces the inside of the drying groove body, the air pipe sliding driving device drives the air pipe to slide in a reciprocating manner, the hot air system is fixedly arranged in the drying groove body, and the hot air system can form hot air in the drying groove body.
As a further improvement of the utility model, the upper end of the drying groove body is provided with a linear guide rail extending along the length direction of the drying groove body, a sliding block is sleeved on the linear guide rail, an air pipe is fixedly arranged on the sliding block, the air pipe sliding driving device is an air cylinder, the air cylinder is fixedly arranged on the rack, and a piston rod of the air cylinder is fixedly connected with the sliding block.
As a further improvement of the utility model, the utility model is also provided with an outer cover, the frame, a feeding conveying mechanism, a discharging conveying mechanism, an ultrasonic cleaning tank, an ultrasonic rinsing tank, a drying tank, an oil immersion tank, a workpiece bracket carrying mechanism and a control system on the frame are all covered inside the outer cover, the outer cover is provided with a feeding port and a discharging port which are right opposite to the feeding conveying mechanism and the discharging conveying mechanism, the cover is also provided with an access door which can be opened and closed and a pull door which is respectively right opposite to the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank and the oil immersion tank, the upper end of the cover is provided with at least one air suction port, the air suction port is communicated with an air suction system through a pipeline, the outer side wall of the cover is also fixedly provided with a human-computer interface, and the human-computer interface is electrically connected and communicated with the control system.
The utility model has the beneficial effects that: according to the utility model, the workpiece bracket carrying mechanism is used for sequentially carrying the workpiece bracket with the workpiece from the feeding conveying mechanism to the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank and the oil immersion tank and finally to the discharging conveying mechanism, so that automatic feeding, cleaning, rinsing, drying, antirust oil feeding and discharging are realized, manual operation is not required in the whole process, the labor is greatly saved, the cleaning efficiency and the cleaning cleanliness are improved, the whole equipment is stable and reliable in operation, the cleaning cost of the guide rail is greatly reduced, and the service life of the slide rail product is prolonged.
Drawings
FIG. 1 is a front view of a first principle of the present invention;
FIG. 2 is a schematic top view of a first embodiment of the present invention;
FIG. 3 is a right side view of a first construction principle of the present invention;
FIG. 4 is an enlarged view of portion A of FIG. 3;
FIG. 5 is a schematic front view of a first workpiece carrier configuration;
FIG. 6 is a front view of a second principle of construction of the present invention;
FIG. 7 is an enlarged view of portion B of FIG. 6;
FIG. 8 is a schematic top view of a second construction of the present invention;
FIG. 9 is a right side view of a second construction principle of the present invention;
FIG. 10 is a first state view of the workpiece carrier transport mechanism in the second configuration;
FIG. 11 is a second state view of the workpiece carrier transport mechanism in the second configuration;
FIG. 12 is a schematic front view of a second workpiece carrier configuration;
FIG. 13 is a schematic top plan view of a second workpiece carrier configuration;
FIG. 14 is a schematic right side view of a second workpiece carrier configuration.
Rack-1 feeding conveying mechanism-2 blanking conveying mechanism-3
Main tank of ultrasonic cleaning tank-4 main tank of ultrasonic rinsing tank-5
Drying groove-6 workpiece bracket-7 workpiece bracket carrying mechanism-8
Main groove of oil immersion groove-9 guide rail bracket-10I-shaped pin shaft-11
Horizontal slide rail-12 vertical slide rail-13 horizontal slide block-14
Vertical slide block-15 hook slide block-16 hook claw-17
Horizontal driving device-18 vertical driving device-19
Claw driving device-20 feeding trolley-21 blanking trolley-22
23 air pipe sliding driving device-24 heating pipe-25
Fan-26 human-machine interface-27 workpiece-28
Liquid storage tank-41 of ultrasonic cleaning tank
Circulating pump of ultrasonic cleaning tank-42
Liquid storage tank-51 of ultrasonic rinsing tank
Circulating pump of ultrasonic rinsing tank-52
Reservoir of immersion oil tank-91 circulation pump of immersion oil tank-92
Detailed Description
The embodiment is as follows: a full-automatic guide rail cleaning machine comprises a machine frame 1, a feeding conveying mechanism 2, a discharging conveying mechanism 3, an ultrasonic cleaning tank, an ultrasonic rinsing tank, a drying tank 6, a workpiece bracket 7, a workpiece bracket carrying mechanism 8 and a control system 31, wherein the feeding conveying mechanism 2, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank 6 and the discharging conveying mechanism 3 are sequentially and fixedly arranged on the machine frame 1, cleaning liquid is filled in the ultrasonic cleaning tank, clean water is filled in the ultrasonic rinsing tank, a drying device is arranged in the drying tank 6, vibration plates connected with an ultrasonic generator 32 are respectively arranged in the ultrasonic cleaning tank and the ultrasonic rinsing tank, the workpiece bracket 7 is used for containing a workpiece 28 to be cleaned, the workpiece bracket carrying mechanism 8 can intermittently and sequentially carry the workpiece bracket 7 from the tail end of the feeding conveying mechanism 2 to the ultrasonic cleaning tank, the ultrasonic rinsing tank and the drying tank 6, and finally, the workpiece is conveyed to the starting end of the blanking conveying mechanism 3, and the control system 31 controls the starting, stopping and running of the feeding conveying mechanism 2, the blanking conveying mechanism 3, the ultrasonic generator 32, the drying device and the workpiece bracket conveying mechanism 8.
Before cleaning, the guide rail workpieces 28 are placed in the workpiece bracket 7 in order, then the workpiece bracket 7 is placed on the feeding conveying mechanism 2 for conveying, when the workpiece bracket 7 is conveyed in place, the workpiece bracket 7 provided with the guide rail workpieces is firstly placed into an ultrasonic cleaning tank by the workpiece bracket conveying mechanism 8, cleaning liquid formed by mixing water and cleaning agent is filled in the ultrasonic cleaning tank, the workpieces 28 are cleaned in the ultrasonic cleaning tank in an ultrasonic mode, after cleaning for a set time, the workpiece bracket conveying mechanism 8 lifts and conveys the workpiece bracket 7 to an ultrasonic rinsing tank, clean water is filled in the ultrasonic rinsing tank, the cleaning agent adhered to the surfaces of the workpieces 28 can be rinsed by the clean water, after the cleaning for the set time, the workpiece bracket conveying mechanism 8 lifts and conveys the workpiece bracket 7 to the drying tank 6, and a drying device in the drying tank 6 is used for drying the workpieces 28, and finally, the workpiece bracket carrying mechanism 8 lifts the workpiece bracket 7 and carries the workpiece bracket out of the workpiece bracket carrying mechanism 3 for output, the equipment realizes full-automatic cleaning of the guide rail workpiece 28, avoids manual operation, greatly improves the workpiece cleaning efficiency, saves labor, reduces the cleaning cost, improves the surface cleanliness of the cleaned workpiece, and is favorable for improving the operation smoothness and the service life of the linear guide rail.
The ultrasonic wave cleaning device is characterized by further comprising oil immersion grooves, wherein the oil immersion grooves are arranged on one side, far away from the ultrasonic wave rinsing groove, of the drying groove 6, the workpiece bracket carrying mechanism 8 can intermittently place the dried workpiece brackets 7 in the oil immersion grooves, and antirust oil is filled in the oil immersion grooves. The workpiece carrier carrying mechanism 8 lifts and carries the workpiece carrier 7 to the oil immersion tank after being cleaned and dried, and after the anti-rust oil is filled in the oil immersion tank, the workpiece carrier carrying mechanism 8 lifts and carries the workpiece carrier 7 to the blanking conveying mechanism 3 for outward conveying.
The workpiece carrier 7 is provided with a plurality of guide rail brackets 10 for supporting the guide rail at intervals along two ends of the length direction of the guide rail, two ends of the guide rail are respectively supported in the guide rail brackets 10 on the guide rail bracket on the bottom surface of the workpiece carrier 7, at least two I-shaped pin shafts 11 are respectively arranged on the long edges of two sides of the workpiece carrier 7 at intervals along the length direction, the workpiece carrier carrying mechanism 8 comprises a horizontal slide rail 12, a vertical slide rail 13, a horizontal slide block 14, a vertical slide block 15, a hook claw 17, a slide block 16, a hook claw 17, a horizontal driving device 18, a vertical driving device 19, a hook claw driving device 20, a lifting pressure-proof mechanism, a timer and a position switch, the horizontal slide rail 12 horizontally extends along the conveying direction of the workpiece carrier 7 and is fixedly arranged on the rack 1, the horizontal slide block 14 can be slidably arranged on the horizontal slide rail 12, the vertical slide rail 13 is fixedly arranged on the horizontal slide block 14 along the longitudinal extension, the vertical sliding block 15 can be slidably mounted on the vertical sliding rail 13, the hook 17 and the sliding block 16 can be horizontally mounted on the vertical sliding block 15 in a radial direction along the I-shaped pin 11 on the workpiece bracket 7, the hook 17 is fixedly mounted on the hook 17 and the sliding block 16, the hook 17 can hook the middle section of the I-shaped pin 11 on the workpiece bracket 7 with a small diameter, the horizontal driving device 18, the vertical driving device 19 and the hook driving device 20 respectively drive the horizontal sliding block 14, the vertical sliding block 15 and the hook 17 and the sliding block 16 to move, the lifting pressure-proof mechanism is mounted on the vertical sliding block 15, the lifting pressure-proof mechanism can sense the longitudinal pressure applied to the lifting sliding block and prevent the lifting sliding block from continuously descending, the in-place switch can sense the positions of the horizontal sliding block 14 and the vertical sliding block 15 and transmit the position information to the control system 31, the timer can adjust the timing time, and the customizer is in electrical connection and communication with the control system 31, the control system 31 controls the horizontal driving device 18, the vertical driving device 19 and the claw driving device 20 to operate. The workpiece bracket carrying mechanism 8 forms a gantry single-arm manipulator, a horizontal driving device 18 of the gantry single-arm manipulator adopts a servo motor and is controlled by a servo controller, a vertical driving device 19 of the gantry single-arm manipulator is a servo motor or an air cylinder, and a claw hooking driving device 20 of the gantry single-arm manipulator adopts an air cylinder.
The horizontal sliding block 14 slides on the horizontal sliding rail 12 in a straight line, the hook claw 17 is respectively aligned to the feeding conveying mechanism 2, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank 6 and the discharging conveying mechanism 3, the vertical sliding rail 13 of the vertical sliding block 15 moves up and down to realize the lifting motion of the hook claw 17, the slider 16 of the hook claw 17 moves to realize the hook or unhook of the hook claw 17 and the I-shaped pin shaft 11 on the workpiece bracket 7, wherein the slider 16 of the hook claw 17 can also be installed on the horizontal sliding block 14, the vertical sliding rail 13 is installed on the slider 16 of the hook claw 17, and the hook claw 17 is installed on the vertical sliding block 15.
The manipulator can move the cleaning basket up and down, left and right to realize the transmission of the workpiece bracket 7 among the feeding conveying mechanism 2, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank 6 and the discharging conveying mechanism 3, and the workpiece bracket 7 can be hooked and unhooked with the I-shaped pin shaft 11 on the workpiece bracket 7 through the horizontal sliding of the hook claw 17 and the sliding block 16, so that the whole process of automatic cleaning of the workpiece is completed. And after each cycle, the manipulator automatically returns to the zero position. The timer is used for setting the cleaning time, set for and adjust according to the circumstances can, the mechanism is prevented pressing by the elevator belt, can be used for guaranteeing safety, if the slider is the telescopic structure in both ends, it can be the spring to prevent pressing the mechanism, still continue descending after colluding claw 17 descends and contacts work piece bracket 7, will compress the spring, place and press workpiece bracket 7 or work piece wounded, in addition, it can also be limit switch to prevent pressing the mechanism, after colluding claw 17 and descend to target in place promptly its position of perception, control just stops to continue descending, this type all is the equivalent alternative structure that this patent of technical staff in the art thought very easily according to this patent, belong to this patent protection scope.
The device is also provided with a feeding trolley 21 and a discharging trolley 22, the lower ends of the feeding trolley 21 and the discharging trolley 22 are provided with universal wheels and directional wheels, the side walls of the feeding trolley 21 and the discharging trolley 22 are respectively provided with a trigger device, the side walls of the feeding conveying mechanism 2 and the discharging conveying mechanism 3 are respectively provided with a trolley in-place sensing device, the triggering devices on the side walls of the feeding trolley 21 and the discharging trolley 22 can trigger trolley in-place sensing devices on the side walls of the feeding conveying mechanism 2 and the discharging conveying mechanism 3 respectively, the trolley in-place sensing devices are electrically connected and communicated with the control system 31, the feeding conveying mechanism 2 and the discharging conveying mechanism 3 intermittently convey, the tail end of the feeding conveying mechanism 2 and the starting end of the discharging conveying mechanism 3 are provided with workpiece bracket 7 sensing devices respectively, the workpiece carrier 7 sensing device can sense the workpiece carrier 7 at the tail end of the feeding conveying mechanism 2 and the starting end of the discharging conveying mechanism 3 and transmit the sensed signal to the control system 31. When feeding, an operator puts workpieces in the workpiece bracket 7 in order and puts the workpieces on the feeding trolley 21, the feeding trolley 21 is pushed to a feeding position, after the trolley in-place sensing device at the starting end of the feeding conveying mechanism 2 senses the feeding trolley 21, the conveying is started, a worker pushes the workpiece bracket 7 towards the feeding conveying mechanism 2 to push the workpiece bracket 7, the workpiece bracket 7 slides a distance towards the feeding conveying mechanism 2, the feeding conveying mechanism 2 starts to convey the workpiece bracket 7 forwards, after the workpiece bracket 7 is conveyed in place on the feeding conveying mechanism 2, the workpiece bracket 7 sensing device at the tail end of the feeding conveying mechanism 2 senses the workpiece bracket 7, a manipulator automatically passes through a grabbing basket to convey the workpiece bracket 7 from the feeding conveying mechanism 2 to an ultrasonic cleaning pool for cleaning, and after the workpiece bracket 7 is immersed in oil from an oil immersion tank, the workpiece bracket 7 sensing device at the starting end of the discharging conveying mechanism 3 cannot sense the workpiece bracket 7 The manipulator carries the workpiece bracket 7 to the blanking conveying mechanism 3, after the blanking trolley 22 is in place, the trolley in-place sensing device on the blanking trolley 22 senses the blanking trolley 22 and starts to start conveying, the workpiece bracket 7 is conveyed outwards by the blanking conveying mechanism 3, the workpiece bracket 7 reaches the tail end of the blanking conveying mechanism 3 and then enters the blanking trolley 22 under the action of inertia, the blanking trolley 22 is pushed away by a worker, the blanking conveying mechanism 3 is stopped at the moment, and liquid receiving discs are optimally arranged below the blanking trolley 22 and the blanking conveying mechanism 3, so that the antirust oil is prevented from dropping on the ground.
Ultrasonic cleaning tank, ultrasonic rinsing groove and immersion oil groove all include main groove and reservoir, be equipped with the leakage fluid dram that can the switching on the tank bottom of main groove, be equipped with the overflow mouth on the upper end lateral wall of main groove, still be equipped with the inlet on the main groove, be equipped with the feed liquor valve on the inlet, inlet and feed liquor pipeline intercommunication, overflow mouth and reservoir intercommunication are equipped with high liquid level induction system on the lateral wall of reservoir upper end, high liquid level induction system can respond to the liquid level that is higher than the settlement liquid level and communicate with 31 electric connection of control system, 31 control feed liquor valve switchings of control system. The main tank passes through the automatic feed liquor of inlet, stores in flowing to the reservoir through the overflow mouth after the main tank liquid is full, and after the liquid level was to appointed height, high liquid level induction system sensed the liquid level in the reservoir, and control system 31 control feed liquor valve is closed, and the automatic shutdown liquid feeding avoids the washing liquid to spill over the reservoir, and wherein high liquid level induction system can be photoelectric type liquid level sensor or level gauge.
The liquid storage tank is provided with a water inlet, a water outlet and a liquid outlet, the water inlet is communicated with the water storage tank, the liquid outlet is communicated with the main tank, and the liquid in the water storage tank can be pumped into the filter by the circulating pump to be filtered and finally pumped into the main tank. The liquid in the main tank and the liquid storage tank is recycled, and the circulating flow direction is as follows: the main tank overflows into the liquid storage tank, and then is pumped into the main tank through the circulating pump and the filter, wherein the filter can be a stainless steel filter screen and is detachably arranged on an inlet of the circulating pump, the cleaning liquid is recycled, the filtering precision is 20 mu, and the filter adopts a 10-inch single-core filter.
Still be equipped with heater, temperature controller, low liquid level induction system and low liquid level siren in ultrasonic cleaning tank and the ultrasonic rinsing groove, the heater can give ultrasonic cleaning tank and the interior liquid heating of ultrasonic rinsing groove, and the temperature controller can real-time measurement ultrasonic cleaning tank and the interior liquid temperature of ultrasonic rinsing groove and signal in control system 31, and low liquid level induction system can respond to ultrasonic cleaning tank and the interior liquid level of ultrasonic rinsing groove highly be less than and set for the height and signal in control system 31, and control system 31 control heater and low liquid level siren open and stop. The heater is used for heating liquid for the ultrasonic cleaning tank and the ultrasonic rinsing tank, the heater can be a stainless steel heating pipe, the low liquid level sensing device is optimally installed at the position of 5-7CM above the heater, when the liquid levels in the ultrasonic cleaning tank and the ultrasonic rinsing tank are lower than the set height, the control system 31 automatically cuts off a heating power supply and a circulating pump power supply for circulation and gives an alarm to inform an operator of manually supplementing degreasing agents, the low liquid level alarm can be an audible and visual alarm, and the power supply is automatically recovered after the low liquid level fault is eliminated.
Drying groove 6 slides drive arrangement 24, hot-blast system and compressed air generator including drying groove body, trachea 23, trachea, be equipped with the outlet on the bottom surface of drying groove body lower extreme, drying groove body length direction reciprocating sliding's 6 upper ends of locating drying groove can be followed to trachea 23, trachea 23's air inlet and compressed air generating device intercommunication, in trachea 23's the gas outlet (the best is the fan-shaped gas outlet of opening crescent) towards drying groove body, trachea slides drive arrangement 24 drive trachea 23 reciprocating sliding, hot-blast system fixed mounting is in drying groove body, hot-blast system can form hot-blastly in drying groove body. After the workpiece bracket 7 enters the drying tank body, the air pipe 23 slides left and right along the length direction of the workpiece bracket 7 to blow compressed air to the workpiece, so that water sticking to the workpiece is blown off, the water cutting effect is realized, then a hot air system forms hot air in the drying tank 6, and the water sticking to the surface of the workpiece is dried, the hot air system comprises a heating pipe 25 and a fan 26, the heating pipe is fixedly installed in the drying tank body, the fan blows air towards the drying tank body, and the air blown out by the fan passes through the heating pipe.
The upper end of the drying groove body is provided with a linear guide rail extending along the length direction of the drying groove body, a sliding block is sleeved on the linear guide rail, an air pipe 23 is fixedly installed on the sliding block, an air pipe sliding driving device 24 is an air cylinder, the air cylinder is fixedly installed on the rack 1, and a piston rod of the air cylinder is fixedly connected with the sliding block.
Still be equipped with dustcoat 29, frame 1 and the last material loading conveyor 2, unloading conveyor 3, ultrasonic cleaning groove, ultrasonic rinsing groove, drying bath 6, immersion oil groove and work piece bracket handling mechanism 8 and control system 31 of it all coat in inside dustcoat 29, be equipped with on the dustcoat 29 with material loading conveyor 2 and unloading conveyor 3 just right feed inlet and feed outlet, still be equipped with the access door that can open and close on the housing and respectively with ultrasonic cleaning groove, ultrasonic rinsing groove, drying bath 6, immersion oil groove just right pull door, the housing upper end is equipped with at least one suction opening, the suction opening passes through pipeline and exhaust system intercommunication, still fixedly is equipped with human-computer interface 27 on the housing lateral wall, human-computer interface 27 and control system 31 electric connection communication.
Claims (10)
1. The utility model provides a full-automatic guide rail cleaning machine which characterized in that: comprises a frame (1), a feeding conveying mechanism (2), a blanking conveying mechanism (3), an ultrasonic cleaning tank, an ultrasonic rinsing tank, a drying tank (6), a workpiece bracket (7), a workpiece bracket carrying mechanism (8) and a control system (31), wherein the feeding conveying mechanism, the ultrasonic cleaning tank, the ultrasonic rinsing tank, the drying tank and the blanking conveying mechanism are sequentially and fixedly arranged on the frame, cleaning liquid is contained in the ultrasonic cleaning tank, clean water is contained in the ultrasonic rinsing tank, a drying device is arranged in the drying tank, vibration plates connected with an ultrasonic generator (32) are respectively arranged in the ultrasonic cleaning tank and the ultrasonic rinsing tank, the workpiece bracket is used for containing a workpiece (28) to be cleaned, and the workpiece bracket carrying mechanism can carry the workpiece bracket from the tail end of the feeding conveying mechanism to the ultrasonic cleaning tank, the ultrasonic rinsing tank and the drying tank intermittently and sequentially, and finally, the workpiece is conveyed to the starting end of the blanking conveying mechanism, and the control system controls the starting, stopping and running of the feeding conveying mechanism, the blanking conveying mechanism, the ultrasonic generator, the drying device and the workpiece bracket conveying mechanism.
2. The fully automatic rail cleaning machine according to claim 1, characterized in that: the workpiece bracket carrying mechanism can intermittently place the dried workpiece bracket in the oil immersion tank, and the oil immersion tank is filled with anti-rust oil.
3. The fully automatic rail cleaning machine according to claim 1, characterized in that: the workpiece bracket conveying mechanism comprises a horizontal slide rail (12), a vertical slide rail (13), a horizontal slide block (14), a vertical slide block (15), a claw hook slide block (16), a claw hook (17), a horizontal driving device (18), a vertical driving device (19), a claw hook driving device (20), a lifting pressure-proof mechanism, a timer and an in-place switch, wherein the horizontal slide rail horizontally extends along the conveying direction of the workpiece bracket and is fixedly arranged on a rack, the horizontal slide block can be arranged on the horizontal slide rail in a sliding manner, and the vertical slide rail is fixedly arranged on the horizontal slide block along the longitudinal extension, the vertical slide block can be slidably arranged on the vertical slide rail, the hook claw slide block can be arranged on the vertical slide block along the radial direction of an I-shaped pin shaft on the workpiece bracket in a horizontally sliding manner, the hook claw is fixedly arranged on the hook claw slide block, the hook claw can hook the middle section with small diameter of the I-shaped pin shaft on the workpiece bracket, the horizontal drive device, the vertical drive device and the hook claw drive device respectively drive the horizontal slide block, the vertical slide block and the hook claw slide block to move, the lifting pressure-proof mechanism is installed on the vertical sliding block, the lifting pressure-proof mechanism can sense longitudinal pressure applied to the lifting sliding block and prevent the lifting sliding block from continuously descending, the in-place switch can sense the positions of the horizontal sliding block and the vertical sliding block and transmit the position to the control system, the timer can adjust timing time, the customizing device is in electric connection communication with the control system, and the control system controls the horizontal driving device, the vertical driving device and the claw hooking driving device to operate.
4. The fully automatic rail cleaning machine according to claim 1 or 3, characterized in that: the device is also provided with a feeding trolley (21) and a discharging trolley (22), the lower ends of the feeding trolley and the discharging trolley are provided with universal wheels and directional wheels, the side walls of the feeding trolley and the discharging trolley are respectively provided with a trigger device, the side walls of the feeding conveying mechanism and the discharging conveying mechanism are respectively provided with a trolley in-place sensing device, the trigger devices on the side walls of the feeding trolley and the discharging trolley can respectively trigger trolley in-place sensing devices on the side walls of the feeding conveying mechanism and the discharging conveying mechanism, the trolley in-place sensing devices are electrically connected and communicated with the control system, the feeding conveying mechanism and the discharging conveying mechanism intermittently convey, the tail end of the feeding conveying mechanism and the starting end of the discharging conveying mechanism are respectively provided with a workpiece bracket sensing device, the workpiece bracket sensing device can sense the workpiece brackets positioned at the tail end of the feeding conveying mechanism and the starting end of the discharging conveying mechanism and transmit signals to the control system.
5. The fully automatic guide rail cleaning machine according to claim 2, characterized in that: ultrasonic cleaning tank, ultrasonic rinsing groove and immersion oil groove all include main groove and reservoir, be equipped with the leakage fluid dram that can the switching on the tank bottom of main groove, be equipped with the overflow mouth on the upper end lateral wall of main groove, still be equipped with the inlet on the main groove, be equipped with the feed liquor valve on the inlet, inlet and feed liquor pipeline intercommunication, overflow mouth and reservoir intercommunication are equipped with high liquid level induction system on the lateral wall of reservoir upper end, high liquid level induction system can respond to the liquid level that is higher than the settlement liquid level and communicate with control system electric connection, control system control feed liquor valve switching.
6. The fully automatic rail cleaning machine according to claim 5, characterized in that: the liquid storage tank is provided with a water inlet, a water outlet and a liquid outlet, the water inlet is communicated with the water storage tank, the liquid outlet is communicated with the main tank, and the liquid in the water storage tank can be pumped into the filter by the circulating pump to be filtered and finally pumped into the main tank.
7. The fully automatic rail cleaning machine according to claim 1 or 5, characterized in that: still be equipped with heater, temperature controller, low liquid level induction system and low liquid level siren in ultrasonic cleaning tank and the ultrasonic rinsing groove, the heater can give ultrasonic cleaning tank and the interior liquid heating of ultrasonic rinsing groove, and the temperature controller can be in real-time measurement ultrasonic cleaning tank and the ultrasonic rinsing inslot liquid temperature and signal in control system, and low liquid level induction system can respond to ultrasonic cleaning tank and ultrasonic rinsing inslot liquid level highly be less than and set for the height and signal in control system, and control system control heater and low liquid level siren open and stop.
8. The fully automatic rail cleaning machine according to claim 1, characterized in that: the drying groove comprises a drying groove body, an air pipe (23), an air pipe sliding driving device (24), a hot air system and a compressed air generator, a water outlet is formed in the bottom surface of the lower end of the drying groove body, the air pipe can be arranged at the upper end of the drying groove body along the length direction of the drying groove body in a reciprocating sliding mode, the air inlet of the air pipe is communicated with the compressed air generating device, the air outlet of the air pipe faces towards the inside of the drying groove body, the air pipe sliding driving device drives the air pipe to slide in a reciprocating mode, the hot air system is fixedly installed in the drying groove body, and the hot air system can form hot air in the drying groove body.
9. The fully automatic rail cleaning machine according to claim 8, characterized in that: the drying tank body upper end is equipped with the linear guide who extends along drying tank body length direction, and the cover is equipped with the slider on the linear guide, trachea fixed mounting in on the slider, trachea slide drive arrangement is the cylinder, and cylinder fixed mounting links firmly with the slider in the frame, the piston rod of cylinder.
10. The fully automatic rail cleaning machine according to claim 2, characterized in that: still be equipped with dustcoat (29), the frame and the last material loading conveyor of frame constructs, unloading conveying mechanism, ultrasonic cleaning groove, ultrasonic rinsing groove, drying bath, immersion oil groove and work piece bracket transport mechanism and control system all the cladding in inside the dustcoat, be equipped with on the dustcoat with material loading conveyor constructs with unloading conveying mechanism just right feed inlet and feed opening, still be equipped with the access door that can the switching on the housing and respectively with ultrasonic cleaning groove, ultrasonic rinsing groove, drying bath, immersion oil groove just right pull door, the housing upper end is equipped with at least one suction opening, the suction opening passes through pipeline and exhaust system intercommunication, still fixedly is equipped with human-computer interface (27) on the housing lateral wall, human-computer interface and control system electric connection communication.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121745612.5U CN216605833U (en) | 2021-07-29 | 2021-07-29 | Full-automatic guide rail cleaning machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202121745612.5U CN216605833U (en) | 2021-07-29 | 2021-07-29 | Full-automatic guide rail cleaning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113769968A (en) * | 2021-07-29 | 2021-12-10 | 鑫鑫直线精密机械(苏州)有限公司 | Full-automatic guide rail cleaning machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113769968A (en) * | 2021-07-29 | 2021-12-10 | 鑫鑫直线精密机械(苏州)有限公司 | Full-automatic guide rail cleaning machine |
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