CN216596967U - High temperature gas cooled reactor fuel ball integrity detection device based on X-ray tomography - Google Patents

High temperature gas cooled reactor fuel ball integrity detection device based on X-ray tomography Download PDF

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Publication number
CN216596967U
CN216596967U CN202220069011.5U CN202220069011U CN216596967U CN 216596967 U CN216596967 U CN 216596967U CN 202220069011 U CN202220069011 U CN 202220069011U CN 216596967 U CN216596967 U CN 216596967U
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ball
ray
ball path
detection device
distributor
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武方杰
姚尧
祁沛垚
孙文钊
韩传高
张瑞祥
余俨
马晨
徐海龙
陈振平
张仰程
于爱军
刘军强
陈光辉
张彬
刘汝卫
侯加麟
刘成
易红梅
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Xian Thermal Power Research Institute Co Ltd
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Xian Thermal Power Research Institute Co Ltd
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    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02EREDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
    • Y02E30/00Energy generation of nuclear origin
    • Y02E30/30Nuclear fission reactors

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Abstract

The utility model discloses a high temperature gas cooled reactor fuel ball integrality detection device based on X ray tomography, feeding system's export is linked together through the entry of first ball way counter, second ball way counter and transport singler and transmitter, the export of transmitter is linked together through the second opening of slope pipeline and entry distributor, the first opening of entry distributor is linked together through measuring pipeline and the first opening of export distributor, the second opening of export distributor is linked together through third ball way counter and fourth ball way counter and discharge system, the air-lift system is linked together through transmission control valve and transmitter; the X-ray detection device is sleeved on the measuring pipeline, the outlet of the slope pipeline is provided with the ball entering positioner, the device can be used for detecting the surface defects and the volume defects of the spherical fuel elements of the high-temperature gas cooled reactor, and screening of the damaged spherical fuel elements is completed.

Description

High temperature gas cooled reactor fuel ball integrity detection device based on X-ray tomography
Technical Field
The utility model belongs to the field that nuclear reactor fuel detected relates to a high temperature gas cooled reactor fuel ball integrality detection device based on X ray tomography.
Background
The nuclear fuel element is a core component for providing fission energy for a nuclear reactor, a large amount of fissile nuclides and induced radionuclides are generated in the fission process, wherein the large amount of the radionuclides are enveloped in the nuclear fuel element of the reactor, the enveloping layer of the nuclear fuel element is a fuel element enveloping layer which is generally called a first barrier of a nuclear power plant, and the integrity of the first barrier is important guarantee for the safety of the nuclear power plant. Nuclear fuel element integrity testing of pressurized water reactors has proven experience and methodology with on-line radionuclide monitoring and integrity testing of nuclear fuel assemblies in the discharge state. The high-temperature gas cooled reactor is a first nuclear power generator set with four-generation technical characteristics in the world, a non-stop reactor refueling mode is adopted, a 60 mm-diameter spherical fuel element is used, nuclear fuel flows among equipment and pipelines of a reactor, a loading and unloading system, a new fuel system, a spent fuel system and other systems, the fuel element can be damaged to a certain extent, and the design damage rate is less than 2 x 10 < -4 >. The system designed by the current high-temperature gas cooled reactor can only identify the large-volume breakage of the fuel elements and cannot identify the small-volume breakage (because the missing part is less and the flow of the fuel ball is not influenced), if the fuel ball with the defects continuously flows in the reactor core and the system, the risk that the fuel ball is stuck in a pipeline (namely, the fuel ball is stuck) is increased, the broken fuel ball continuously participates in the nuclear fission reaction, and radioactive substances penetrate through the broken cladding layer to increase the radioactivity of the primary circuit.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to overcome above-mentioned prior art's shortcoming, provide a high temperature gas cooled reactor fuel ball integrality detection device based on X ray tomography, the device realizes that high temperature gas cooled reactor spherical fuel element's surface defect and volume defect detect, accomplishes screening of discriminating to damaged spherical fuel element.
In order to achieve the above object, the device for detecting integrity of fuel spheres of high temperature gas cooled reactor based on X-ray tomography of the present invention comprises a feeding system, a discharging system, a pneumatic lifting system, a negative pressure ventilation system, a sphere path cleaning system, a slope pipeline, a first sphere path counter, a second sphere path counter, a third sphere path counter, a fourth sphere path counter, a conveying singler, a transmitter, an inlet distributor, an outlet distributor, an X-ray detection device, a transmission control valve and a control and data processing system;
the outlet of the feeding system is communicated with the inlet of the emitter through a first ball path counter, a second ball path counter and a conveying single device, the outlet of the emitter is communicated with a second opening of the inlet distributor through a slope pipeline, a first opening of the inlet distributor is communicated with a first opening of the outlet distributor through a measuring pipeline, a second opening of the outlet distributor is communicated with the discharging system through a third ball path counter and a fourth ball path counter, and the pneumatic lifting system is communicated with the emitter through a transmission control valve; the X-ray detection device is sleeved on the measurement pipeline, and a ball inlet positioner is arranged at the outlet of the slope pipeline;
the control and data processing system is connected with the ball inlet positioner, the X-ray detection device, the emission control valve, the outlet distributor, the inlet distributor, the third ball path counter, the fourth ball path counter, the first ball path counter and the second ball path counter.
The included angle between the slope pipeline and the horizontal plane is 5-10 degrees.
The X-ray detection device comprises an X-ray machine, an X-ray receiving plate, a fixed support, a shielding shell, a fixed ring, a sliding ring, a rotary controller, an electric penetration piece and a support column;
the fixed ring is arranged on the inner wall of the shielding shell through the fixed support, the sliding ring is embedded in the fixed ring, the X-ray machine and the X-ray receiving plate are arranged on the inner wall of the sliding ring through the supporting columns, the X-ray machine and the X-ray receiving plate are symmetrically distributed relative to the axis of the measuring pipeline, the rotary controller is connected with the control end of the sliding ring, the control and data processing system is connected with the X-ray machine, the X-ray receiving plate and the rotary controller through the electric penetrating piece, and the image presenting device is connected with the control and data processing system.
The measuring pipeline is made of ultrasonic high-penetrability materials.
The ball path cleaning system is also included; and the third opening of the outlet distributor and the third opening of the inlet distributor are communicated with the ball path cleaning system.
The shielding shell is communicated with a negative pressure ventilation system.
The utility model discloses following beneficial effect has:
high temperature gas cooled reactor fuel ball integrality detection device based on X ray tomography when concrete operation, realize the integrality of high temperature gas cooled reactor spherical fuel element through X ray detection device and detect to the quick ball flow state of the high temperature gas cooled reactor of adapting to and not stopping to pile and refuelling, wherein, X ray detection signal has the penetrability strong, adopts rotatable design to realize the multi-angle measurement, with detection efficiency and the rate of accuracy that improves the fuel ball. It should be noted that the present invention can detect the surface defect of the fuel element, and can perform the depth inspection on the volume defect of the damaged fuel element, thereby realizing the functions of automatic analysis, judgment control and storage of data.
Drawings
Fig. 1 is a schematic structural view of the present invention;
fig. 2 is an axial structural view of the X-ray detection device 9;
fig. 3 is a radial configuration view of the X-ray detection device 9.
Wherein, 1-1 is a feeding system, 1-2 is a discharging system, 2 is an air lifting system, 3 is a negative pressure ventilation system, 4 is a ball path cleaning system, 5-1 is a first ball path counter, 5-2 is a second ball path counter, 5-3 is a third ball path counter, 5-4 is a fourth ball path counter, 6 is a conveying singler, 7 is a transmitter, 8-1 is an inlet distributor, 8-2 is an outlet distributor, 9 is an X-ray detection device, 10 is a transmission control valve, 11 is a slope pipeline, 12 is a ball inlet positioner, 13 is a fuel ball, 14 is an electric penetration piece, 15 is a control and data processing system, 16 is an image presentation device, 17 is a fixed support, 18 is a shielding shell, 19 is a slip ring, 20 is a support column, 21 is a high-penetrability material, 22 is a fixed ring, 23 is an X-ray machine, An X-ray receiving panel 24 and a rotation controller 25.
Detailed Description
In order to make the technical solution of the present invention better understood, the following figures in the embodiments of the present invention are combined to clearly and completely describe the technical solution in the embodiments of the present invention, and it is obvious that the described embodiments are only some embodiments of the present invention, not all embodiments, and do not limit the scope of the present invention. Moreover, in the following description, descriptions of well-known structures and techniques are omitted so as to not unnecessarily obscure the concepts of the present disclosure. Based on the embodiments in the present invention, all other embodiments obtained by a person skilled in the art without creative efforts shall belong to the protection scope of the present invention.
A schematic structural diagram according to an embodiment of the present disclosure is shown in the drawings. The figures are not drawn to scale, wherein certain details are exaggerated and possibly omitted for clarity of presentation. The shapes of various regions, layers and their relative sizes and positional relationships shown in the drawings are merely exemplary, and deviations may occur in practice due to manufacturing tolerances or technical limitations, and a person skilled in the art may additionally design regions/layers having different shapes, sizes, relative positions, according to actual needs.
Referring to fig. 1, 2 and 3, the device for detecting integrity of fuel spheres of high temperature gas cooled reactor based on X-ray tomography of the present invention comprises a feeding system 1-1, a discharging system 1-2, an air lifting system 2, a negative pressure ventilation system 3, a sphere path cleaning system 4, a first sphere path counter 5-1, a second sphere path counter 5-2, a third sphere path counter 5-3, a fourth sphere path counter 5-4, a single conveying device 6, a transmitter 7, an inlet distributor 8-1, an outlet distributor 8-2, an X-ray detection device 9, a transmission control valve 10, a slope pipeline 11 and a control and data processing system 15;
the outlet of the feeding system 1-1 passes through a first ball path counter 5-1, the second ball path counter 5-2 and the single conveying device 6 are communicated with an inlet of the emitter 7, an outlet of the emitter 7 is communicated with a second opening of the inlet distributor 8-1 through a slope pipeline 11, a first opening of the inlet distributor 8-1 is communicated with a first opening of the outlet distributor 8-2 through a measuring pipeline, a second opening of the outlet distributor 8-2 is communicated with the discharging system 1-2 through a third ball path counter 5-3 and a fourth ball path counter 5-4, a third opening of the outlet distributor 8-2 and a third opening of the inlet distributor 8-1 are communicated with the ball path cleaning system 4, and the pneumatic lifting system 2 is communicated with the emitter 7 through an emission control valve 10; the X-ray detection device 9 is sleeved on the measurement pipeline;
the control and data processing system 15 is connected with the X-ray detection device 9, the emission control valve 10, the outlet distributor 8-2, the inlet distributor 8-1, the third ball path counter 5-3, the fourth ball path counter 5-4, the first ball path counter 5-1 and the second ball path counter 5-2.
The slope pipeline 11 has the function that the fuel ball 13 can slowly enter the measuring pipeline under the action of gravity after coming out of the single conveying device 6, the included angle between the slope pipeline 11 and the horizontal plane is 5-10 degrees, the included angle can ensure that the fuel ball 13 can have enough power to overcome friction force and cannot be blocked in the pipeline before stopping, the fuel ball 13 can be prevented from flowing too fast and cannot be stopped by the X-ray detection device 9, and the ball entering positioner 12 is prevented from being damaged by being impacted by the high-speed fuel ball 13.
The outlet of the slope pipeline 11 is provided with a ball entering positioner 12, the ball entering positioner 12 is used for stopping the fuel ball 13 and placing the fuel ball 13 at the position of the X-ray probe, the ball entering positioner 12 has three positions, namely, a ball cutting position, a ball entering position and a volleyball, the initial state of the ball entering positioner 12 is the ball cutting state, after the fuel ball 13 enters the X-ray detection device 9, the ball entering positioner 12 sends a fuel ball 13 entering position signal, and the X-ray detection device 9 is started to perform X-ray detection on the fuel ball 13. After receiving a detection ending instruction sent by the control and data processing system 15, the entering ball positioner 12 puts the fuel ball 13 away, and at the moment, the entering ball positioner 12 is opened to be at the volleyball position; when the third and fourth ball path counters 5-3 and 5-4 detect the passage of the fuel ball 13, the control and data processing system 15 issues a command to return the ball entry locator 12 to the initial ball cut position.
The X-ray detection device 9 comprises an X-ray machine 23, an X-ray receiving plate 24, a fixed support 17, a shielding shell 18, a fixed ring 22, a sliding ring 19, a rotary controller 25, an electric penetration piece 14 and a support column 20, wherein the fixed ring 22 passes through the fixed support 17 and the inner wall of the shielding shell 18, the sliding ring 19 is embedded in the fixed ring 22, the sliding ring 19 can rotate, and the maximum rotation angle of the sliding ring 19 is 360 degrees. The rotation controller 25 receives actually measured rotation angle signals and control command signals to rotate the slip ring 19 so as to cover the fuel to be detected all around, the X-ray machine 23 and the X-ray receiving plate 24 are installed on the inner wall of the slip ring 19 through the supporting column 20, the X-ray machine 23 and the X-ray receiving plate 24 are symmetrically distributed relative to the axis of the measuring pipeline so as to ensure that the X-ray machine 23 and the X-ray receiving plate 24 are always 180-degree symmetrical during the rotation of the slip ring 19, the transmission and the reception of the X-rays can cover the whole area of the fuel ball 13, the control and data processing system 15 carries out imaging processing on the signals received by the X-ray receiving plate 24, then a 3D display image of the complete fuel ball 13 is displayed on the image presentation device 16, in order to reduce the influence of the measuring pipeline on the X-rays, the measuring pipeline adopts high-penetrability materials 21 so as to reduce the energy attenuation of the X-rays, the accuracy of the measurement is improved.
After the ball entering locator 12 receives the signal of the end of detection, the control and data processing system 15 sends out the release signal to allow the fuel ball 13 to pass through, at this time, the power required for the transmission of the fuel ball 13 comes from the high-pressure helium gas of the pneumatic lifting system 2, the emission control valve 10 is opened to convey the high-pressure helium gas to the pipeline, the kinetic energy of the high-pressure helium gas is converted into the kinetic energy of the fuel ball 13, and the fuel ball 13 is guided into the discharging system 1-2. During normal operation, the first sphere counter 5-1, the second sphere counter 5-2, the third sphere counter 5-3 and the fourth sphere counter 5-4 have the same count, when the count of the first sphere counter 5-1 and the second sphere counter 5-2 is 1 more than that of the third sphere counter 5-3 and the fourth sphere counter 5-4, it indicates that 1 fuel sphere 13 in the X-ray detection device 9 is being detected, when the detection is finished, the fuel sphere 13 is discharged, the third sphere counter 5-3 and the fourth sphere counter 5-4 add 1, the control and data processing system 15 sends a signal for closing the emission control valve 10, and the X-ray detection device 9 is allowed to measure the next fuel sphere 13.
After a round of detection control and detection process, the state change conditions of each device are as follows:
initial state
The first ball path counter 5-1, the second ball path counter 5-2, the third ball path counter 5-3 and the fourth ball path counter 5-4 are 0, the first opening and the second opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the X-ray detection device 9 is standby, the emission control valve 10 is closed, the single conveying device 6 is reset, and the ball entering positioner 12 is in a ball cutting state;
single conveying device 6 for ball feeding
The first ball path counter 5-1 and the second ball path counter 5-2 count plus 1, the third ball path counter 5-3 and the fourth ball path counter 5-4 count 0, the first opening and the second opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the X-ray detection device 9 is standby, the launching control valve 10 is closed, the single conveying device 6 is started to carry out ball feeding once, and the ball feeding positioner 12 is in a ball cutting state;
ball in place
The counting of the first ball path counter 5-1 and the counting of the second ball path counter 5-2 are 1, the counting of the third ball path counter 5-3 and the counting of the fourth ball path counter 5-4 are 0, the first opening and the second opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the X-ray detection device 9 is in standby, the emission control valve 10 is closed, the single conveying device 6 is reset, and the ball entering positioner 12 is in a ball position;
start-up detection
The counting of the first ball path counter 5-1 and the counting of the second ball path counter 5-2 are 1, the counting of the third ball path counter 5-3 and the counting of the fourth ball path counter 5-4 are 0, the first opening and the second opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the X-ray detection device 9 is started, the launching control valve 10 is closed, the single conveying device 6 is reset, and the ball entering positioner 12 is in a ball position;
volleyball for detection end
The counting of the first ball path counter 5-1 and the counting of the second ball path counter 5-2 are 1, the counting of the third ball path counter 5-3 and the counting of the fourth ball path counter 5-4 are increased by 1, the first opening and the second opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the X-ray detection device 9 is standby, the launching control valve 10 is opened, the single conveying device 6 is reset, and the ball entering positioner 12 is opened to put balls;
volleyball ending
The first ball path counter 5-1 and the second ball path counter 5-2 count to 1, the third ball path counter 5-3 and the fourth ball path counter 5-4 count to 1, the first opening and the second opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the X-ray detection device 9 is standby, the launching control valve 10 is closed, the single conveying device 6 is reset, and the ball entering positioner 12 intercepts balls;
because the graphite dust and the scraps of the fuel ball 13 may exist in the measuring pipeline, the graphite dust and the scraps of the fuel ball 13 may affect the accuracy of the X-ray detection device 9, the utility model is further provided with a ball path cleaning system 4, in the non-cleaning stage, the first opening and the second opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the third opening is closed, when cleaning is needed, the first opening and the third opening of the inlet distributor 8-1 and the outlet distributor 8-2 are communicated, the second opening is closed, the purging air flow and the cleaning rubber ball are introduced from the ball path cleaning system 4 and then are led out through the outlet distributor 8-2, the purging air flow can take out the dust and the scraps of the fuel ball 13 in the measuring pipeline, and the cleaning rubber ball can also clean the inner wall of the measuring pipeline under the effect of the purging air flow, the cleaning rubber balls have compressibility, and the ball path cleaning system 4 counts and processes the recovered impurities and the cleaning rubber balls.
The shield case 18 is connected to the negative pressure ventilation system 3, and continuous ventilation and cooling are ensured, and the shield case is in a slightly negative pressure state with respect to the environment, and can prevent radioactive substances from leaking.

Claims (6)

1. A high-temperature gas cooled reactor fuel ball integrity detection device based on X-ray tomography is characterized by comprising a feeding system (1-1), a discharging system (1-2), a pneumatic lifting system (2), a negative pressure ventilation system (3), a ball path cleaning system (4), a slope pipeline (11), a first ball path counter (5-1), a second ball path counter (5-2), a third ball path counter (5-3), a fourth ball path counter (5-4), a conveying single device (6), a transmitter (7), an inlet distributor (8-1), an outlet distributor (8-2), an X-ray detection device (9), a transmission control valve (10) and a control and data processing system (15);
an outlet of the feeding system (1-1) is communicated with an inlet of the emitter (7) through a first ball path counter (5-1), a second ball path counter (5-2) and the single conveying device (6), an outlet of the emitter (7) is communicated with a second opening of the inlet distributor (8-1) through a slope pipeline (11), a first opening of the inlet distributor (8-1) is communicated with a first opening of the outlet distributor (8-2) through a measuring pipeline, a second opening of the outlet distributor (8-2) is communicated with the discharging system (1-2) through a third ball path counter (5-3) and a fourth ball path counter (5-4), and the lifting system (2) is communicated with the emitter (7) through a pneumatic emission control valve (10); the X-ray detection device (9) is sleeved on the measuring pipeline, and a ball inlet positioner (12) is arranged at the outlet of the slope pipeline (11);
the control and data processing system (15) is connected with the ball entering positioner (12), the X-ray detection device (9), the emission control valve (10), the outlet distributor (8-2), the inlet distributor (8-1), the third ball path counter (5-3), the fourth ball path counter (5-4), the first ball path counter (5-1) and the second ball path counter (5-2).
2. The device for detecting the integrity of the fuel ball of the high-temperature gas-cooled reactor based on the X-ray tomography scanning as claimed in claim 1, wherein the included angle between the slope pipeline (11) and the horizontal plane is 5-10 degrees.
3. The X-ray tomography-based high-temperature gas cooled reactor fuel sphere integrity detection device as claimed in claim 1, wherein the X-ray detection device (9) comprises an X-ray machine (23), an X-ray receiving plate (24), a fixed support (17), a shielding shell (18), a fixed ring (22), a slip ring (19), a rotary controller (25), an electrical penetration piece (14) and a support column (20);
the device comprises a fixing ring (22), a sliding ring (19), an X-ray machine (23) and an X-ray receiving board (24), a support column (20), a rotating controller (25), a control and data processing system (15), an image presentation device (16), a control and data processing system (15) and a measuring and data processing system (15), wherein the fixing ring (22) is fixedly supported on the inner wall of a shielding shell (18), the sliding ring (19) is embedded in the fixing ring (22), the X-ray machine (23) and the X-ray receiving board (24) are installed on the inner wall of the sliding ring (19) through the support column (20), the X-ray machine (23) and the X-ray receiving board (24) are symmetrically distributed relative to the axis of a measuring pipeline, the rotating controller (25) is connected with the control end of the sliding ring (19), the control and data processing system (15) is connected with the control end of the rotating controller (14).
4. The device for detecting the integrity of the fuel ball of the high-temperature gas-cooled reactor based on the X-ray tomography scanning as claimed in claim 1, wherein the measuring pipeline is made of an ultrasonic high-permeability material.
5. The X-ray tomography-based high-temperature gas-cooled reactor fuel sphere integrity detection device as claimed in claim 1, further comprising a sphere path cleaning system (4); the third opening of the outlet distributor (8-2) and the third opening of the inlet distributor (8-1) are communicated with the ball path cleaning system (4).
6. The device for detecting the integrity of the fuel ball of the high-temperature gas-cooled reactor based on the X-ray tomography is characterized in that the shielding shell (18) is communicated with a negative pressure ventilation system (3).
CN202220069011.5U 2022-01-11 2022-01-11 High temperature gas cooled reactor fuel ball integrity detection device based on X-ray tomography Active CN216596967U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114334201A (en) * 2022-01-11 2022-04-12 西安热工研究院有限公司 High temperature gas cooled reactor fuel ball integrity detection device based on X-ray tomography

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114334201A (en) * 2022-01-11 2022-04-12 西安热工研究院有限公司 High temperature gas cooled reactor fuel ball integrity detection device based on X-ray tomography
CN114334201B (en) * 2022-01-11 2024-07-23 西安热工研究院有限公司 High-temperature gas cooled reactor fuel sphere integrity detection device based on X-ray tomography

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