CN216562476U - High temperature gas cooled reactor fuel ball surface integrity detection device based on laser ranging - Google Patents
High temperature gas cooled reactor fuel ball surface integrity detection device based on laser ranging Download PDFInfo
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- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
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- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
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Abstract
本实用新型公开了一种基于激光测距的高温气冷堆燃料球表面完整性检测装置,进料系统的出口依次经第一球路计数器、第二球路计数器及输送单一器与发射器的入口相连通,发射器的出口经斜坡管道与入口分配器的第一个开口相连通,入口分配器的第三个开口经测距管道与出口分配器的第一个开口相连通,出口分配器的第三个开口依次经第三球路计数器及第四球路计数器与出料系统相连通;气力提升系统的出口经发射控制阀与发射器的入口相连通,斜坡管道的出口处设置有入球定位器;激光测距检测装置套接于测距管道上,激光测距检测装置与控制及数据处理系统相连接;该装置能够快速检测被测物体表面缺陷。
The utility model discloses a high-temperature gas-cooled reactor fuel ball surface integrity detection device based on laser ranging. The inlet is connected, the outlet of the transmitter is communicated with the first opening of the inlet distributor through the slope pipe, the third opening of the inlet distributor is connected with the first opening of the outlet distributor through the ranging pipe, and the outlet distributor is connected with the first opening of the outlet distributor. The third opening is connected with the discharge system through the third ball path counter and the fourth ball path counter in turn; the outlet of the pneumatic lifting system is connected with the inlet of the launcher through the launch control valve, and the outlet of the slope pipeline is provided with an inlet. The ball locator; the laser ranging detection device is sleeved on the ranging pipeline, and the laser ranging detection device is connected with the control and data processing system; the device can quickly detect the surface defects of the measured object.
Description
技术领域technical field
本实用新型属于核反应堆燃料检测的领域,涉及一种基于激光测距的高温气冷堆燃料球表面完整性检测装置。The utility model belongs to the field of nuclear reactor fuel detection, and relates to a high-temperature gas-cooled reactor fuel ball surface integrity detection device based on laser ranging.
背景技术Background technique
核燃料元件是为核反应堆提供裂变能量的核心部件,裂变过程中产生大量的裂变核素和感生放射性核素,其中绝大部分的放射性核素都被包络在反应堆核燃料元件内部,这一层包容壳层就是燃料元件包壳层,通常称为核电厂的第一道屏障,其完整性是核电站安全的重要保证。压水堆的核燃料元件完整性检测通过在线的放射性核素监测和卸料状态下的核燃料组件的完整性检测,具有成熟的经验和方法。高温气冷堆作为全球首台具备四代技术特征的核能发电机组,采用不停堆换料模式,使用60mm直径的球型燃料元件,核燃料在反应堆、装卸料系统、新燃料系统、乏燃料系统等系统的设备和管道间流动,燃料元件会存在一定的破损,设计破损率为小于2×10-4。目前高温气冷堆设计的系统,只能识别燃料元件大体积的破碎,不能识别小体积的破损(因为缺失的部分较少,不影响燃料球的流动),这种带有缺陷的燃料球如果在堆芯和系统中继续流动,将增加燃料球卡涩在管道(即卡球)的风险,破损的燃料球继续参加核裂变反应,放射性物质将会穿透破损的包壳层,增加一回路的放射性。一个高温气冷堆的反应堆每天有6000个燃料球从堆芯流出进入装卸料系统,同时有6000个燃料球从装卸料系统再装入反应堆,其中会有约800个新燃料和乏燃料的替换,由此可知需要每分钟至少完成4~5个燃料球的检测,每个球的检测时间仅12~15秒,需要一种能够快速反映燃料球破损情况的检测装置。基于激光测量和反馈技术可实现快速检测被检测物体表面缺陷。The nuclear fuel element is the core component that provides fission energy for the nuclear reactor. During the fission process, a large number of fission nuclides and induced radionuclides are produced, and most of the radionuclides are enclosed in the reactor nuclear fuel element. The shell is the cladding layer of the fuel element, which is usually called the first barrier of the nuclear power plant, and its integrity is an important guarantee for the safety of the nuclear power plant. The integrity testing of nuclear fuel elements of pressurized water reactors has mature experience and methods through online radionuclide monitoring and integrity testing of nuclear fuel assemblies in unloaded state. The high temperature gas-cooled reactor is the world's first nuclear power generating unit with four-generation technical characteristics. It adopts the non-stop refueling mode and uses 60mm diameter spherical fuel elements. The fuel element will be damaged to a certain extent if there is flow between equipment and pipelines of other systems, and the designed damage rate is less than 2×10 -4 . The current system designed for high temperature gas-cooled reactors can only identify large-volume breakage of fuel elements, but cannot identify small-volume breakage (because there are fewer missing parts, and the flow of fuel spheres is not affected). Continued flow in the core and system will increase the risk of the fuel spheres getting stuck in the pipeline (ie, stuck), the damaged fuel spheres will continue to participate in the nuclear fission reaction, and the radioactive material will penetrate the damaged cladding layer, increasing the primary circuit. of radioactivity. In a high temperature gas-cooled reactor, 6,000 fuel pellets flow out of the core into the loading and unloading system every day, and 6,000 fuel pellets are reloaded from the loading and unloading system into the reactor every day, of which about 800 new fuel and spent fuel will be replaced. , it can be seen that the detection of at least 4 to 5 fuel balls needs to be completed per minute, and the detection time of each ball is only 12 to 15 seconds. A detection device that can quickly reflect the damage of fuel balls is required. Based on laser measurement and feedback technology, it can quickly detect surface defects of the detected object.
实用新型内容Utility model content
本实用新型的目的在于克服上述现有技术的缺点,提供了一种基于激光测距的高温气冷堆燃料球表面完整性检测装置,该装置能够快速检测被测物体表面缺陷。The purpose of the utility model is to overcome the above-mentioned shortcomings of the prior art, and to provide a high temperature gas-cooled reactor fuel ball surface integrity detection device based on laser ranging, which can quickly detect surface defects of the object to be measured.
为达到上述目的,本实用新型所述的基于激光测距的高温气冷堆燃料球表面完整性检测装置包括进料系统、第一球路计数器、第二球路计数器、输送单一器、发射器、斜坡管道、入口分配器、测距管道、出口分配器、第三球路计数器、第四球路计数器、出料系统、气力提升系统、发射控制阀、激光测距检测装置、控制及数据处理系统及控制系统;In order to achieve the above purpose, the laser ranging-based high temperature gas-cooled reactor fuel ball surface integrity detection device of the present invention includes a feeding system, a first ball path counter, a second ball path counter, a conveying unit, and a transmitter. , slope pipeline, inlet distributor, ranging pipeline, outlet distributor, third ball path counter, fourth ball path counter, discharge system, pneumatic lifting system, launch control valve, laser ranging detection device, control and data processing systems and control systems;
进料系统的出口依次经第一球路计数器、第二球路计数器及输送单一器与发射器的入口相连通,发射器的出口经斜坡管道与入口分配器的第一个开口相连通,入口分配器的第三个开口经测距管道与出口分配器的第一个开口相连通,出口分配器的第三个开口依次经第三球路计数器及第四球路计数器与出料系统相连通;The outlet of the feeding system is communicated with the inlet of the launcher through the first ball path counter, the second ball path counter and the conveying unit in sequence, and the outlet of the launcher is communicated with the first opening of the inlet distributor through the slope pipe. The third opening of the distributor is connected with the first opening of the outlet distributor through the distance measuring pipe, and the third opening of the outlet distributor is connected with the discharge system through the third ball path counter and the fourth ball path counter in turn. ;
气力提升系统的出口经发射控制阀与发射器的入口相连通,斜坡管道的出口处设置有入球定位器;The outlet of the pneumatic lifting system is communicated with the inlet of the launcher through the launch control valve, and a ball locator is arranged at the exit of the slope pipeline;
激光测距检测装置套接于测距管道上,激光测距检测装置与控制及数据处理系统相连接;The laser ranging detection device is sleeved on the ranging pipeline, and the laser ranging detection device is connected with the control and data processing system;
控制系统与激光测距检测装置、第一球路计数器、第二球路计数器、入口分配器、出口分配器、第三球路计数器、第四球路计数器、发射控制阀及入球定位器相连接。The control system is related to the laser ranging detection device, the first ball path counter, the second ball path counter, the inlet distributor, the outlet distributor, the third ball path counter, the fourth ball path counter, the emission control valve and the ball locator. connect.
控制及数据处理系统连接有图像呈现装置相连接。The control and data processing system is connected with the image presentation device.
还包括球路清洗系统;入口分配器的第二个开口与球路清洗系统的出口相连通,出口分配器的第二个开口与球路清洗系统相连通。It also includes a ball path cleaning system; the second opening of the inlet distributor is communicated with the outlet of the ball path cleaning system, and the second opening of the outlet distributor is communicated with the ball path cleaning system.
斜坡管道与水平面的夹角为5°~10°。The angle between the sloped pipe and the horizontal plane is 5° to 10°.
激光测距检测装置包括信号线缆、壳体以及设置于壳体内且沿周向均匀分布的第一激光单元、第一摄像单元、第二激光单元、第二摄像单元、第三激光单元、第三摄像单元、第四激光单元以及第四摄像单元,测距管道穿过壳体,壳体的侧壁上设置有电气贯穿件,第一激光单元、第一摄像单元、第二激光单元、第二摄像单元、第三激光单元、第三摄像单元、第四激光单元以及第四摄像单元经电气贯穿件及信号线缆与控制及数据处理系统相连接。The laser ranging detection device includes a signal cable, a casing, and a first laser unit, a first camera unit, a second laser unit, a second camera unit, a third laser unit, a first laser unit, a first camera unit, a second laser unit, a second camera unit, a third laser unit, a Three camera units, a fourth laser unit, and a fourth camera unit, the ranging pipe passes through the casing, and electrical penetrations are arranged on the side wall of the casing. The first laser unit, the first camera unit, the second laser unit, the third The two camera units, the third laser unit, the third camera unit, the fourth laser unit, and the fourth camera unit are connected to the control and data processing system through electrical penetrations and signal cables.
测距管道采用透明性材料。The distance measuring pipe is made of transparent material.
第一激光单元、第二激光单元、第三激光单元及第四激光单元的发射光束的激光面投射面为:第一激光单元覆盖270°~90°;第二激光单元覆盖0°~180°;第三激光单元覆盖90°~270°;第四激光单元覆盖180°~360°;The laser surface projection surfaces of the emission beams of the first laser unit, the second laser unit, the third laser unit and the fourth laser unit are: the first laser unit covers 270°~90°; the second laser unit covers 0°~180° ; The third laser unit covers 90°~270°; the fourth laser unit covers 180°~360°;
第一摄像单元、第二摄像单元、第三摄像单元及第四摄像单元接收光束的激光线的区域为:第一摄像单元采集区域为225°~45°;第二摄像单元采集区域为315°~135°;第三摄像单元采集区域为45°~225°;第四摄像单元采集区域为135°~315°。The areas where the first camera unit, the second camera unit, the third camera unit and the fourth camera unit receive the laser line of the light beam are: the first camera unit captures an area of 225° to 45°; the second camera unit captures an area of 315° ~135°; the acquisition area of the third camera unit is 45° to 225°; the acquisition area of the fourth camera unit is 135° to 315°.
第一激光单元、第一摄像单元、第二激光单元、第二摄像单元、第三激光单元、第三摄像单元、第四激光单元以及第四摄像单元按预设启动时序对被测燃料元件进行检测,其中,时序1:第一激光单元发射激光,第一摄像单元和第二摄像单元接收激光射线;时序2:第二激光单元发射激光,第二摄像单元和第三摄像单元接收激光射线;时序3:第三激光单元发射激光,第三摄像单元和第四摄像单元接收激光射线;时序4:第四激光单元发射激光,第四摄像单元和第一摄像单元接收激光射线。The first laser unit, the first camera unit, the second laser unit, the second camera unit, the third laser unit, the third camera unit, the fourth laser unit, and the fourth camera unit perform the tests on the tested fuel element according to the preset startup sequence. Detection, wherein, sequence 1: the first laser unit emits laser light, and the first imaging unit and the second imaging unit receive laser rays; sequence 2: the second laser unit emits laser light, and the second imaging unit and the third imaging unit receive laser rays; Sequence 3: The third laser unit emits laser light, and the third imaging unit and the fourth imaging unit receive laser rays; sequence 4: The fourth laser unit emits laser light, and the fourth imaging unit and the first imaging unit receive laser rays.
壳体设有连接有负压通风系统。The shell is provided with a negative pressure ventilation system.
本实用新型具有以下有益效果:The utility model has the following beneficial effects:
本实用新型所述的基于激光测距的高温气冷堆燃料球表面完整性检测装置在具体操作时,通过激光测距检测装置及控制及数据处理系统对高温气冷堆球形燃料元件表面缺陷进行快速检测,快速完成对破损的球形燃料元件的甄别筛选,确保每个燃料球的检测时间小于10秒,其中,激光测距的测量精确度较高,主流的高精度可达到0.1mm甚至0.01mm,远远低于燃料球表面划痕或破损的判断标准,因此检测的准确性较高。During the specific operation, the laser ranging-based detection device for the surface integrity of the high temperature gas-cooled reactor fuel spheres according to the utility model detects the surface defects of the spherical fuel elements of the high-temperature gas-cooled reactor through the laser ranging detection device and the control and data processing system. Quick detection, quickly complete the screening and screening of damaged spherical fuel elements to ensure that the detection time of each fuel ball is less than 10 seconds. Among them, the measurement accuracy of laser ranging is high, and the mainstream high precision can reach 0.1mm or even 0.01mm , which is far lower than the judgment standard for scratches or damage on the surface of the fuel ball, so the detection accuracy is high.
附图说明Description of drawings
图1为本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2为激光测距检测装置9的轴向结构图;2 is an axial structural diagram of the laser ranging
图3为激光测距检测装置9的径向结构图;3 is a radial structure diagram of the laser ranging
图4为激光测距检测装置9在进行激光发射和接收时的示意图。FIG. 4 is a schematic diagram of the laser ranging
其中,1-1为进料系统、1-2为出料系统、2为气力提升系统、3为负压通风系统、4为球路清洗系统、5-1为第一球路计数器、5-2为第二球路计数器、5-3为第三球路计数器、5-4为第四球路计数器、6为输送单一器、7为发射器、8-1为入口分配器、8-2为出口分配器、9为激光测距检测装置、10为发射控制阀、11为斜坡管道、12为入球定位器、13为燃料球、14为电气贯穿件、15为控制及数据处理系统、16为图像呈现装置、17为信号电缆、18为壳体、19-1为第一激光单元、19-2为第二激光单元、19-3为第三激光单元、19-4为第四激光单元、20-1为第一摄像单元、20-2为第二摄像单元、20-3为第三摄像单元、20-4为第四摄像单元、21为测距管道、22为发射光束、23为接收光束。Among them, 1-1 is the feeding system, 1-2 is the discharging system, 2 is the pneumatic lifting system, 3 is the negative pressure ventilation system, 4 is the ball path cleaning system, 5-1 is the first ball path counter, 5- 2 is the second ball path counter, 5-3 is the third ball path counter, 5-4 is the fourth ball path counter, 6 is the conveying unit, 7 is the transmitter, 8-1 is the inlet distributor, 8-2 is the outlet distributor, 9 is the laser ranging detection device, 10 is the emission control valve, 11 is the slope pipe, 12 is the ball locator, 13 is the fuel ball, 14 is the electrical penetration, 15 is the control and data processing system, 16 is an image presentation device, 17 is a signal cable, 18 is a housing, 19-1 is a first laser unit, 19-2 is a second laser unit, 19-3 is a third laser unit, 19-4 is a fourth laser unit, 20-1 is the first camera unit, 20-2 is the second camera unit, 20-3 is the third camera unit, 20-4 is the fourth camera unit, 21 is the ranging pipe, 22 is the emission beam, 23 to receive the beam.
具体实施方式Detailed ways
为了使本技术领域的人员更好地理解本实用新型方案,下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分的实施例,不是全部的实施例,而并非要限制本实用新型公开的范围。此外,在以下说明中,省略了对公知结构和技术的描述,以避免不必要的混淆本实用新型公开的概念。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都应当属于本实用新型保护的范围。In order to enable those skilled in the art to better understand the solutions of the present invention, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described The embodiments are only a part of the embodiments of the present invention, not all of the embodiments, and are not intended to limit the scope of the disclosure of the present invention. Also, in the following description, descriptions of well-known structures and techniques are omitted to avoid unnecessarily obscuring the concepts disclosed in the present invention. Based on the embodiments of the present invention, all other embodiments obtained by persons of ordinary skill in the art without creative work shall fall within the protection scope of the present invention.
在附图中示出了根据本实用新型公开实施例的结构示意图。这些图并非是按比例绘制的,其中为了清楚表达的目的,放大了某些细节,并且可能省略了某些细节。图中所示出的各种区域、层的形状及它们之间的相对大小、位置关系仅是示例性的,实际中可能由于制造公差或技术限制而有所偏差,并且本领域技术人员根据实际所需可以另外设计具有不同形状、大小、相对位置的区域/层。The accompanying drawings show a schematic structural diagram of an embodiment according to the disclosure of the present invention. The figures are not to scale, some details have been exaggerated for clarity, and some details may have been omitted. The shapes of various regions and layers shown in the figures and their relative sizes and positional relationships are only exemplary, and in practice, there may be deviations due to manufacturing tolerances or technical limitations, and those skilled in the art should Regions/layers with different shapes, sizes, relative positions can be additionally designed as desired.
参考图1、图2、图3及图4,本实用新型所述的基于激光测距技术的高温气冷堆燃料球13表面完整性检测装置包括进料系统1-1、第一球路计数器5-1、第二球路计数器5-2、输送单一器6、发射器7、斜坡管道11、入口分配器8-1、测距管道21、出口分配器8-2、第三球路计数器5-3、第四球路计数器5-4、出料系统1-2、气力提升系统2、发射控制阀10、激光测距检测装置9、控制及数据处理系统15及控制系统;Referring to Fig. 1, Fig. 2, Fig. 3 and Fig. 4, the device for detecting the surface integrity of the high temperature gas-cooled
进料系统1-1的出口依次经第一球路计数器5-1、第二球路计数器5-2及输送单一器6与发射器7的入口相连通,发射器7的出口经斜坡管道11与入口分配器8-1的第一个开口相连通,入口分配器8-1的第二个开口与球路清洗系统4的出口相连通,入口分配器8-1的第三个开口经测距管道21与出口分配器8-2的第一个开口相连通,出口分配器8-2的第二个开口与球路清洗系统4相连通,出口分配器8-2的第三个开口依次经第三球路计数器5-3及第四球路计数器5-4与出料系统1-2相连通;The outlet of the feeding system 1-1 is communicated with the inlet of the
气力提升系统2的出口经发射控制阀10与发射器7的入口相连通,斜坡管道11的出口处设置有入球定位器12。The outlet of the
燃料球13从进料系统1-1流入,再经第一球路计数器5-1及第二球路计数器5-2后通过输送单一器6被截停并逐个输送至斜坡管道11,然后进入到激光测距检测装置9中,其中,斜坡管道11与水平面的夹角为5°~10°,可保证燃料球13具有足够的动力克服摩擦力,又不至于使燃料球13在管道中卡住而停止不前,还能够防止燃料球13流动速度过快而无法被激光测距检测装置9截停,防止入球定位器12被燃料球13撞击损坏。The
入球定位器12共有三个位置,即截球、球入位及排球,其中,入球定位器12的初始状态为截球状态,当燃料球13进入激光测距检测装置9后,入球定位器12发出燃料球13的入位信号,激光测距检测装置9启动,开始对燃料球13表面几何形状进行检测,在收到控制系统发出的检测结束指令后,入球定位器12将燃料球13放走,此时入球定位器12打开处于排球位置,当第一球路计数器5-1及第二球路计数器5-2检测到燃料球13通过后,则使入球定位器12恢复到初始的截球位置。The
激光测距检测装置9包括壳体18以及设置于壳体18内且沿周向均匀分布的第一激光单元19-1、第一摄像单元20-1、第二激光单元19-2、第二摄像单元20-2、第三激光单元19-3、第三摄像单元20-3、第四激光单元19-4以及第四摄像单元20-4,测距管道21穿过壳体18,壳体18的侧壁上设置有电气贯穿件14,第一激光单元19-1、第一摄像单元20-1、第二激光单元19-2、第二摄像单元20-2、第三激光单元19-3、第三摄像单元20-3、第四激光单元19-4以及第四摄像单元20-4经电气贯穿件14及信号线缆17与控制及数据处理系统15相连接,控制及数据处理系统15与图像呈现装置16相连接。The laser ranging
第一激光单元19-1、第二激光单元19-2、第三激光单元19-3及第四激光单元19-4用于发射出一个激光面以摄像单元所采集的平面图像中具有一条能反映被激光面投射的待检测物的表面深浅的激光线。第一摄像单元20-1、第二摄像单元20-2、第三摄像单元20-3及第四摄像单元20-4用于采集平面图像。控制及数据处理系统15用于控制第一激光单元19-1、第一摄像单元20-1、第二激光单元19-2、第二摄像单元20-2、第三激光单元19-3、第三摄像单元20-3、第四激光单元19-4以及第四摄像单元20-4,并对所采集的平面图像数据和第一激光单元19-1、第一摄像单元20-1、第二激光单元19-2、第二摄像单元20-2、第三激光单元19-3、第三摄像单元20-3、第四激光单元19-4以及第四摄像单元20-4的位置数据进行拟合计算,以还原成被检测物的表面三维轮廓及尺寸数据,然后通过图像呈现装置16进行呈现;在工作时,第一激光单元19-1、第二激光单元19-2、第三激光单元19-3及第四激光单元19-4按照预设时间间隔交替发射激光光束,第一摄像单元20-1、第二摄像单元20-2、第三摄像单元20-3及第四摄像单元20-4采集相应的平面图像,测距管道21采用透明性材料,对激光波长吸收率很低,该透明性材料还需满足燃料球13回路的基本要求,即具有一定的强度,可承受设计系统的温度及压力,具有一定的抗辐照能力。由于每日过球量较大,透明性材料在长期运行后可能出现磨损而导致激光穿透率降低,继而影响测量质量,因此测距管道21被设计成可维修更换。The first laser unit 19-1, the second laser unit 19-2, the third laser unit 19-3 and the fourth laser unit 19-4 are used to emit a laser surface so that the plane image captured by the camera unit has a single energy line. The laser line reflects the depth of the surface of the object to be detected projected by the laser surface. The first camera unit 20-1, the second camera unit 20-2, the third camera unit 20-3, and the fourth camera unit 20-4 are used to collect plane images. The control and data processing system 15 is used to control the first laser unit 19-1, the first camera unit 20-1, the second laser unit 19-2, the second camera unit 20-2, the third laser unit 19-3, the The three camera units 20-3, the fourth laser unit 19-4, and the fourth camera unit 20-4, and the collected plane image data and the first laser unit 19-1, the first camera unit 20-1, the second The position data of the laser unit 19-2, the second camera unit 20-2, the third laser unit 19-3, the third camera unit 20-3, the fourth laser unit 19-4 and the fourth camera unit 20-4 were simulated. Totally calculated to restore the surface three-dimensional contour and size data of the detected object, and then presented by the image presentation device 16; during operation, the first laser unit 19-1, the second laser unit 19-2, the third laser unit 19-2 and the third laser unit 19-3 and the fourth laser unit 19-4 alternately emit laser beams at preset time intervals, the first camera unit 20-1, the second camera unit 20-2, the third camera unit 20-3 and the fourth camera unit 20 -4 Collect the corresponding plane image. The
第一激光单元19-1、第二激光单元19-2、第三激光单元19-3及第四激光单元19-4的发射光束22的激光面投射面为:第一激光单元19-1覆盖270°~90°;第二激光单元19-2覆盖0°~180°;第三激光单元19-3覆盖90°~270°;第四激光单元19-4覆盖180°~360°。The laser surface projection surfaces of the emission beams 22 of the first laser unit 19-1, the second laser unit 19-2, the third laser unit 19-3 and the fourth laser unit 19-4 are as follows: the first laser unit 19-1 covers 270°-90°; the second laser unit 19-2 covers 0°-180°; the third laser unit 19-3 covers 90°-270°; the fourth laser unit 19-4 covers 180°-360°.
第一摄像单元20-1、第二摄像单元20-2、第三摄像单元20-3及第四摄像单元20-4接收光束23的激光线的区域为:第一摄像单元20-1采集区域为225°~45°;第二摄像单元20-2采集区域为315°~135°;第三摄像单元20-3采集区域为45°~225°;第四摄像单元20-4采集区域为135°~315°。The areas where the first camera unit 20-1, the second camera unit 20-2, the third camera unit 20-3 and the fourth camera unit 20-4 receive the laser line of the light beam 23 are: the first camera unit 20-1 collection area 225°~45°; the collection area of the second camera unit 20-2 is 315°~135°; the collection area of the third camera unit 20-3 is 45°~225°; the collection area of the fourth camera unit 20-4 is 135° °~315°.
第一激光单元19-1、第一摄像单元20-1、第二激光单元19-2、第二摄像单元20-2、第三激光单元19-3、第三摄像单元20-3、第四激光单元19-4以及第四摄像单元20-4按一定的启动时序对被测燃料元件进行检测,其中,时序1:第一激光单元19-1发射激光,第一摄像单元20-1和第二摄像单元20-2接收激光射线;时序2:第二激光单元19-2发射激光,第二摄像单元20-2和第三摄像单元20-3接收激光射线;时序3:第三激光单元19-3发射激光,第三摄像单元20-3和第四摄像单元20-4接收激光射线;时序4:第四激光单元19-4发射激光,第四摄像单元20-4和第一摄像单元20-1接收激光射线。First laser unit 19-1, first imaging unit 20-1, second laser unit 19-2, second imaging unit 20-2, third laser unit 19-3, third imaging unit 20-3, fourth The laser unit 19-4 and the fourth camera unit 20-4 detect the tested fuel element according to a certain startup sequence, wherein, sequence 1: the first laser unit 19-1 emits laser light, the first camera unit 20-1 and the first camera unit 20-1 The two imaging units 20-2 receive laser rays; sequence 2: the second laser unit 19-2 emits laser light, and the second imaging unit 20-2 and the third imaging unit 20-3 receive laser rays; sequence 3: the third laser unit 19 -3 emits laser light, the third camera unit 20-3 and the fourth camera unit 20-4 receive laser rays; sequence 4: the fourth laser unit 19-4 emits laser light, the fourth camera unit 20-4 and the first camera unit 20 -1 to receive laser rays.
以第一激光单元19-1为例,如图4所示,在工作时,第一激光单元19-1发射一个激光面,该激光面可覆盖面向第一激光单元19-1的被测燃料元件表面,即270°~90°区域,第一摄像单元20-1接收的激光线的区域为225°~45°区域,第二摄像单元20-2接收的激光线的区域为315°~135°区域。根据各激光单元和摄像单元的位置信息,各摄像单元接收的激光射线相互重叠,控制及数据处理系统15对各摄像单元收到的接收光束23进行3D建模拟合及数据分析,以形成被测燃料元件的表面三位图像,并对球面的数据进行线性度判断,线性程度超过燃料球13表面平整度报警值时,则判定为燃料元件表面破损。Taking the first laser unit 19-1 as an example, as shown in FIG. 4, during operation, the first laser unit 19-1 emits a laser surface, and the laser surface can cover the measured fuel facing the first laser unit 19-1 On the surface of the element, that is, the area of 270° to 90°, the area of the laser line received by the first camera unit 20-1 is the area of 225° to 45°, and the area of the laser line received by the second camera unit 20-2 is the area of 315° to 135° ° area. According to the position information of each laser unit and camera unit, the laser rays received by each camera unit overlap each other, and the control and data processing system 15 performs 3D modeling fitting and data analysis on the received beam 23 received by each camera unit to form a The three-dimensional image of the surface of the fuel element is measured, and the linearity of the spherical data is judged. When the linearity exceeds the alarm value of the surface flatness of the
入球定位器12在收到检测结束的信号后,控制及数据处理系统15发出放行信号允许燃料球13通过,此时燃料球13传输所需的动力来自于气力提升系统2的高压氦气,发射控制阀10打开,将高压氦气输送至管道中,高压氦气的动能转换为燃料球13的动能,燃料球13被导入出料系统1-2。激光测距检测装置9的出口设置第三球路计数器5-3及第四球路计数器5-4,在正常运行期间,第一球路计数器5-1及第二球路计数器5-2与第三球路计数器5-3及第四球路计数器5-4的计数应相同,当第一球路计数器5-1及第二球路计数器5-2比第三球路计数器5-3及第四球路计数器5-4的计数多1时,则说明激光测距检测装置9内有1个燃料球13正在检测,当检测结束后,燃料球13被排出,第三球路计数器5-3及第四球路计数器5-4加1,控制及数据处理系统15发出关闭发射控制阀10的信号,并允许激光测距检测装置9进行下一个燃料球13测量。After the
经过一轮检测的控制和检测流程,各设备的状态变化情况为:After a round of detection control and detection process, the status changes of each device are as follows:
初态initial state
第一球路计数器5-1、第二球路计数器5-2、第三球路计数器5-3及第四球路计数器5-4的计数为0,入口分配器8-1的第一个开口及第三个开口导通,出口分配器8-2的第一个开口及第三个开口通道,激光测距检测装置9处于待机状态,发射控制阀10关闭,输送单一器6复位,入球定位器12处于截球状态;The counts of the first ball path counter 5-1, the second ball path counter 5-2, the third ball path counter 5-3 and the fourth ball path counter 5-4 are 0, and the first ball path counter of the inlet distributor 8-1 The opening and the third opening are connected, the first opening and the third opening channel of the outlet distributor 8-2, the laser ranging
输送单一器6进球
第一球路计数器5-1及第二球路计数器5-2计数加1,第三球路计数器5-3及第四球路计数器5-4均为0,入口分配器8-1的第一个开口及第三个开口导通,出口分配器8-2的第一个开口及第三个开口导通,激光测距检测装置9处于待机状态,发射控制阀10关闭,输送单一器6启动一次进球一次,入球定位器12处于截球状态;The first ball path counter 5-1 and the second ball path counter 5-2 count up by 1, the third ball path counter 5-3 and the fourth ball path counter 5-4 are both 0, and the first ball path counter 5-1 of the inlet distributor 8-1 counts up. One opening and the third opening are turned on, the first opening and the third opening of the outlet distributor 8-2 are turned on, the laser ranging
球入位ball in place
第一球路计数器5-1及第二球路计数器5-2的计数为1,第二球路计数器5-2及第三球路计数器5-3的计数为0,入口分配器8-1的第一个开口及第三个开口导通,出口分配器8-2的第一个开口及第三个开口导通,激光测距检测装置9处于待机状态,发射控制阀10关闭,输送单一器6复位,入球定位器12球入位;The count of the first ball path counter 5-1 and the second ball path counter 5-2 is 1, the count of the second ball path counter 5-2 and the third ball path counter 5-3 is 0, and the inlet distributor 8-1 The first opening and the third opening of the outlet distributor 8-2 are turned on, the first opening and the third opening of the outlet distributor 8-2 are turned on, the laser ranging
启动检测Start detection
第一球路计数器5-1及第二球路计数器5-2的计数为1,第二球路计数器5-2及第三球路计数器5-3的计数为0,入口分配器8-1的第一个开口及第三个开口导通,出口分配器8-2的第一个开口及第三个开口导通,激光测距检测装置9启动,发射控制阀10关闭,输送单一器6复位,入球定位器12球入位;The count of the first ball path counter 5-1 and the second ball path counter 5-2 is 1, the count of the second ball path counter 5-2 and the third ball path counter 5-3 is 0, and the inlet distributor 8-1 The first opening and the third opening of the outlet distributor 8-2 are turned on, the first opening and the third opening of the outlet distributor 8-2 are turned on, the laser ranging
检测结束排球Detect end volleyball
第一球路计数器5-1及第二球路计数器5-2的计数为1,第二球路计数器5-2及第三球路计数器5-3的计数加1,入口分配器8-1的第一个开口及第三个开口导通,出口分配器8-2的第一个开口及第三个开口导通,激光测距检测装置9待机,发射控制阀10开启,输送单一器6复位,入球定位器12打开放球;The count of the first ball path counter 5-1 and the second ball path counter 5-2 is 1, the count of the second ball path counter 5-2 and the third ball path counter 5-3 is incremented by 1, and the inlet distributor 8-1 The first opening and the third opening of the outlet distributor 8-2 are turned on, the first opening and the third opening of the outlet distributor 8-2 are turned on, the laser ranging
排球结束volleyball over
第一球路计数器5-1及第二球路计数器5-2的计数为1,第二球路计数器5-2及第三球路计数器5-3的计数为1,入口分配器8-1的第一个开口及第三个开口导通,出口分配器8-2的第一个开口及第三个开口导通,激光测距检测装置9待机,发射控制阀10关闭,输送单一器6复位,入球定位器12截球;The first ball path counter 5-1 and the second ball path counter 5-2 count as 1, the second ball path counter 5-2 and the third ball path counter 5-3 count as 1, and the inlet distributor 8-1 The first opening and the third opening of the outlet distributor 8-2 are turned on, the first opening and the third opening of the outlet distributor 8-2 are turned on, the laser ranging
在工作时,由于激光测距检测装置9内可能存在石墨粉尘及燃料球13碎屑,该杂质可能影响检测装置的准确性。本实用新型还设置有球路清洗系统4,入口分配器8-1的第一个开口及第二个开口导通,出口分配器8-2的第一个开口及第二个开口导通,从球路清洗系统4引入吹扫气流以及清洗胶球经入口分配器8-1进入到激光测距检测装置9中,再经出口分配器8-2导出。吹扫气流可将激光测距检测装置9内的粉尘及燃料球13碎屑带出,清洗胶球在吹扫气流的作用下也可对激光测距检测装置9内壁进行清扫,清洗胶球具有可压缩性,球路清洗系统4对回收的杂质和胶球进行计数和处理。During operation, since graphite dust and debris of
通过壳体18避免外界光源的干扰,壳体18设有连接有负压通风系统3,以保证连续的换气、通风及冷却,相对于环境为微负压状态,能够防止放射性物质外泄。The
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CN114334199B (en) * | 2022-01-11 | 2024-07-23 | 西安热工研究院有限公司 | High-temperature gas cooled reactor fuel sphere surface integrity detection device based on laser ranging |
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