CN216591743U - Heat accumulating type oxidation furnace flue gas waste heat recovery device - Google Patents
Heat accumulating type oxidation furnace flue gas waste heat recovery device Download PDFInfo
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Abstract
Description
技术领域technical field
本实用新型涉及氧化炉余热回收利用技术领域,具体为一种蓄热式氧化炉烟气余热回收装置。The utility model relates to the technical field of recovery and utilization of waste heat of an oxidation furnace, in particular to a waste heat recovery device of flue gas of a regenerative oxidation furnace.
背景技术Background technique
RTO(蓄热式氧化炉)利用有机废气高温分解成水和二氧化碳的原理来处理有机废气,RTO由一个炉膛和两个或多个蓄热床组成。废气净化主要是指针对工业场所产生的工业废气诸如粉尘颗粒物、烟气烟尘、异味气体、有毒有害气体进行治理的工作。常见的废气净化有工厂烟尘废气净化、车间粉尘废RTO (Regenerative Oxidizer) utilizes the principle that organic waste gas is decomposed into water and carbon dioxide at high temperature to treat organic waste gas. RTO consists of a furnace and two or more regenerative beds. Exhaust gas purification mainly refers to the treatment of industrial waste gas such as dust particles, smoke and dust, odorous gases, and toxic and harmful gases generated in industrial places. Common exhaust gas purification includes factory soot and exhaust gas purification, workshop dust waste
气净化、有机废气净化、废气异味净化、酸碱废气净化、化工废气净化等。Gas purification, organic waste gas purification, waste gas odor purification, acid-base waste gas purification, chemical waste gas purification, etc.
现有的蓄热氧化炉在对废气进行燃烧氧化后,由于其燃烧不充分的原因,导致其产生的烟气中还有含有少量的有害气体,因此氧化炉产生的废气一般需要通过管道将其输送至净化装置内对烟气再次进行净化,净化后再将烟气排出,然而,氧化炉排出的烟气中会含有大量的热量,若是直接将其输送至净化装置内不仅需要耗费资源对烟气进行降温,还会导致烟气中含有的热量浪费,不符合我国现在推行的节能的理念。After the existing regenerative oxidation furnace burns and oxidizes the exhaust gas, due to the insufficient combustion, the generated flue gas still contains a small amount of harmful gases. It is transported to the purification device to purify the flue gas again, and then the flue gas is discharged after purification. However, the flue gas discharged from the oxidation furnace will contain a lot of heat. If it is directly transported to the purification device, it will not only consume resources, Cooling the gas will also lead to waste of heat contained in the flue gas, which is not in line with the concept of energy saving currently implemented in my country.
现有的,因此需要研发一种蓄热式氧化炉烟气余热回收装置很有必要。Existing, so it is necessary to develop a regenerative oxidation furnace flue gas waste heat recovery device.
实用新型内容Utility model content
本实用新型的目的在于提供一种蓄热式氧化炉烟气余热回收装置,以解决上述背景技术中提出氧化炉排出的烟气中会含有大量的热量,若是直接将其输送至净化装置内不仅需要耗费资源对烟气进行降温,还会导致烟气中含有的热量浪费,不符合我国现在推行的节能的理念的问题。The purpose of this utility model is to provide a regenerative oxidation furnace flue gas waste heat recovery device, so as to solve the problem that the flue gas discharged from the oxidation furnace will contain a large amount of heat in the above-mentioned background technology. It takes resources to cool down the flue gas, and it will also lead to waste of heat contained in the flue gas, which is not in line with the concept of energy conservation currently implemented in my country.
为实现上述目的,本实用新型提供如下技术方案:一种蓄热式氧化炉烟气余热回收装置,包括氧化炉,所述氧化炉左侧端内壁上部通过法兰连接的方式固定连接有输气管a,所述输气管a另一端固定连接有燃烧箱,所述燃烧箱右侧端内壁通过管道连接有余热回收箱,所述余热回收箱顶端部通过铆钉连接的方式固定有热水箱。In order to achieve the above purpose, the utility model provides the following technical solutions: a regenerative oxidation furnace flue gas waste heat recovery device, including an oxidation furnace, the upper part of the inner wall of the left end of the oxidation furnace is fixedly connected with a gas transmission pipe by means of flange connection a, the other end of the gas transmission pipe a is fixedly connected with a combustion box, the inner wall of the right end of the combustion box is connected with a waste heat recovery box through a pipeline, and the top of the waste heat recovery box is fixed with a hot water tank by means of rivets.
优选的,所述燃烧箱侧端端壁通过粘接的方式固定连接有隔热耐火层,所述隔热耐火层内侧端壁固定连接有旋涡燃烧器,所述旋涡燃烧器另一端通过管道与燃气罐连接。Preferably, the side end wall of the combustion box is fixedly connected with an insulating refractory layer by means of bonding, the inner end wall of the insulating refractory layer is fixedly connected with a vortex burner, and the other end of the vortex burner is connected to the vortex burner through a pipeline. Gas tank connection.
优选的,所述隔热耐火层具体由电熔刚玉、烧结氧化铝和工业氧化铝混合制成。Preferably, the heat insulating and refractory layer is specifically made of a mixture of fused corundum, sintered alumina and industrial alumina.
优选的,所述余热回收箱内侧端壁底部固定连接有隔板,所述隔板上端部设置有网孔放置板,所述隔板底端部固定连接有过滤组件。Preferably, a partition plate is fixedly connected to the bottom of the inner end wall of the waste heat recovery box, a mesh placement plate is arranged on the upper end of the partition plate, and a filter assembly is fixedly connected to the bottom end of the partition plate.
优选的,所述过滤组件包括活性炭板,所述活性炭板右侧端部设置有硫化物吸附板,所述硫化物吸附板右侧端部设置有活性炭板,所述活性炭板、硫化物吸附板和烟尘吸附板外侧端壁均与余热回收箱内侧端壁滑动连接。Preferably, the filter assembly includes an activated carbon plate, the right end of the activated carbon plate is provided with a sulfide adsorption plate, the right end of the sulfide adsorption plate is provided with an activated carbon plate, the activated carbon plate, the sulfide adsorption plate Both the outer end wall of the smoke adsorption plate and the outer end wall of the waste heat recovery box are slidably connected with the inner end wall of the waste heat recovery box.
优选的,所述隔板上端部与网孔放置板底端部之间设置有储气管,所述储气管两侧端部与余热回收箱两侧端内壁固定连接,所述储气管顶端部固定连接有喷头,所述储气管底端外壁右侧端部固定有连接管,所述连接管底端部与隔板底端外壁右侧端部连接,所述连接管设置在烟尘吸附板右侧端部。Preferably, an air storage pipe is arranged between the upper end of the partition and the bottom end of the mesh placement plate, the two ends of the air storage pipe are fixedly connected to the inner walls of both sides of the waste heat recovery box, and the top end of the air storage pipe is fixed A nozzle is connected, a connecting pipe is fixed at the right end of the outer wall of the bottom end of the gas storage pipe, the bottom end of the connecting pipe is connected with the right end of the outer wall of the bottom end of the partition plate, and the connecting pipe is arranged on the right side of the smoke adsorption plate Ends.
优选的,所述网孔放置板两侧端部通过滑动连接的方式设置有滑动座,所述滑动座另一端与余热回收箱两侧端内壁固定连接。Preferably, sliding seats are provided on both ends of the mesh placement plate in a sliding manner, and the other ends of the sliding seats are fixedly connected to the inner walls of both sides of the waste heat recovery box.
优选的,所述余热回收箱顶端部固定连接有输气管b,所述热水箱内设置有蛇形换热管,所述蛇形换热管底端部与输气管b上端部连接,所述蛇形换热管上端部固定连接有排气管,所述排气管与热水箱顶端外壁固定连接。Preferably, a gas transmission pipe b is fixedly connected to the top of the waste heat recovery tank, a serpentine heat exchange pipe is arranged in the hot water tank, and the bottom end of the serpentine heat exchange pipe is connected to the upper end of the gas transmission pipe b, so An exhaust pipe is fixedly connected to the upper end of the serpentine heat exchange pipe, and the exhaust pipe is fixedly connected to the outer wall of the top of the hot water tank.
与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the present utility model are:
本实用新型中,氧化炉在燃烧产生的烟气会通过输气管a进入到燃烧箱内,设置的旋涡燃烧器可对烟气再次进行燃烧,使其燃烧更充分,燃烧后的烟气会通过管道进入到过滤组件处,设置的活性炭板与烟尘吸附板可对烟气中混杂的烟尘颗粒进行吸附,设置的硫化物吸附板可对烟气中含有的硫化物进行过滤,过滤后的烟气会通过连接管进入到储气管内,设置的储气管可通过喷头将烟气喷出对网孔放置板上的物品进行烘干,随后上升到余热回收箱顶端部的烟气会通过输气管b进入到蛇形换热管内,烟气可通过蛇形换热管对热水箱内的水进行加热,通过上述方式可知本实用新型能通过过滤组件和燃烧箱对烟气进行净化,通过设置的余热回收箱与热水箱可对烟气中含有的热量进行高效利用,从而可防止出现烟气中热量浪费的情况,更符合我国推行的节能减排的理念,便于推广使用。In the utility model, the flue gas generated by the combustion of the oxidation furnace will enter the combustion box through the gas transmission pipe a, and the vortex burner provided can burn the flue gas again to make the combustion more sufficient, and the flue gas after combustion will pass through The pipe enters the filter assembly, the activated carbon plate and the smoke adsorption plate can adsorb the mixed smoke particles in the flue gas, and the sulfide adsorption plate can filter the sulfide contained in the flue gas, and the filtered flue gas It will enter the gas storage pipe through the connecting pipe, and the installed gas storage pipe can spray the flue gas through the nozzle to dry the items on the mesh placement plate, and then the flue gas rising to the top of the waste heat recovery box will pass through the gas transmission pipe b Entering into the serpentine heat exchange tube, the flue gas can heat the water in the hot water tank through the serpentine heat exchange tube. It can be seen from the above method that the present utility model can purify the flue gas through the filter assembly and the combustion box. The waste heat recovery tank and the hot water tank can efficiently utilize the heat contained in the flue gas, thereby preventing the waste of heat in the flue gas.
附图说明Description of drawings
图1为本实用新型正视方向的外部结构示意图;Fig. 1 is the external structure schematic diagram of the front view direction of the utility model;
图2为本实用新型中燃烧箱正视方向的剖视结构示意图;Fig. 2 is the cross-sectional structural schematic diagram of the front view direction of the combustion box in the utility model;
图3为本实用新型中余热回收箱正视方向的剖视结构示意图;Fig. 3 is the cross-sectional structural schematic diagram of the waste heat recovery box in the front view direction of the utility model;
图4为本实用新型中喷头的立体结构示意图;Fig. 4 is the three-dimensional structure schematic diagram of the nozzle in the utility model;
图5为本实用新型中热水箱正视方向的剖视结构示意图。FIG. 5 is a schematic cross-sectional structural diagram of the hot water tank in the front view of the utility model.
图中:100、氧化炉;110、输气管a;200、燃烧箱;210、隔热耐火层;220、旋涡燃烧器;300、余热回收箱;310、过滤组件;311、活性炭板;312、硫化物吸附板;313、烟尘吸附板;320、隔板;330、储气管;331、喷头;332、连接管; 340、网孔放置板;341、滑动座;350、输气管b;400、热水箱;410、蛇形换热管;420、排气管。In the figure: 100, oxidation furnace; 110, gas transmission pipe a; 200, combustion box; 210, heat insulation refractory layer; 220, vortex burner; 300, waste heat recovery box; 310, filter assembly; 311, activated carbon plate; 312, Sulfide adsorption plate; 313, soot adsorption plate; 320, partition plate; 330, gas storage pipe; 331, nozzle; 332, connecting pipe; 340, mesh placement plate; 341, sliding seat; 350, gas pipe b; 400, Hot water tank; 410, serpentine heat exchange tube; 420, exhaust pipe.
具体实施方式Detailed ways
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present utility model will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present utility model. Obviously, the described embodiments are only a part of the embodiments of the present utility model, rather than all the implementations. example. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative work fall within the protection scope of the present invention.
本实用新型提供如下技术方案:一种蓄热式氧化炉烟气余热回收装置,在使用的过程中可以有效的对氧化炉产生的烟气中的热量进行回收利用,避免热量出现浪费的情况,请参阅图1-5,包括氧化炉100,氧化炉100左侧端内壁上部通过法兰连接的方式固定连接有输气管a110,输气管a110另一端固定连接有燃烧箱200,燃烧箱200右侧端内壁通过管道连接有余热回收箱300,余热回收箱300顶端部通过铆钉连接的方式固定有热水箱400,具体的,设置的燃烧箱200是为了对烟气再次进行燃烧,从而可对烟气中含有的有毒气体进行充分燃烧,设置的余热回收箱300可对烟气进行净化,净化后再使其热量进行初次利用,设置的热水箱400是为了对烟气中含有的热量进行再次利用,避免热量出现浪费;The utility model provides the following technical solutions: a regenerative oxidation furnace flue gas waste heat recovery device, which can effectively recycle the heat in the flue gas generated by the oxidation furnace in the process of use, so as to avoid the waste of heat, Please refer to FIGS. 1-5 , including the
进一步的,燃烧箱200侧端端壁通过粘接的方式固定连接有隔热耐火层210,隔热耐火层210内侧端壁固定连接有旋涡燃烧器220,旋涡燃烧器220另一端通过管道与燃气罐连接,隔热耐火层210具体由电熔刚玉、烧结氧化铝和工业氧化铝混合制成,具体的,设置的隔热耐火层210是起到隔热并保护燃烧箱200内壁的作用,设置的旋涡燃烧器220是为了对输气管a110输送的烟气进行燃烧,使其燃烧更充分;Further, the side end wall of the
进一步的,余热回收箱300内侧端壁底部固定连接有隔板320,隔板320上端部设置有网孔放置板340,隔板320底端部固定连接有过滤组件310,过滤组件310包括活性炭板311,活性炭板311右侧端部设置有硫化物吸附板312,硫化物吸附板312右侧端部设置有活性炭板311,活性炭板311、硫化物吸附板312和烟尘吸附板313外侧端壁均与余热回收箱300内侧端壁滑动连接,隔板320上端部与网孔放置板340底端部之间设置有储气管330,储气管330两侧端部与余热回收箱300两侧端内壁固定连接,储气管330顶端部固定连接有喷头331,储气管330底端外壁右侧端部固定有连接管332,连接管332底端部与隔板320底端外壁右侧端部连接,连接管332设置在烟尘吸附板313右侧端部,网孔放置板340两侧端部通过滑动连接的方式设置有滑动座341,滑动座341另一端与余热回收箱300两侧端内壁固定连接,具体的,设置的隔板320是为了将过滤组件310与网孔放置板340进行分隔,设置的活性炭板311与烟尘吸附板313是为了对烟气中混杂的烟尘颗粒进行吸附,设置的硫化物吸附板312是为了对烟气中含有的硫化物进行过滤,设置的连接管332是为了将净化后的烟气输送至储气管330内,设置的储气管330可通过喷头331将烟气喷出,设置的网孔放置板340上可用来放置需要烘干的物品,通过烟气中含有的热量对物品进行烘干,设置的滑动座341是为了使得网孔放置板340能进行滑动,从而方便用户对物品进行取放,设置的输气管b350是为了将烟气输送至热水箱400内;Further, a
进一步的,余热回收箱300顶端部固定连接有输气管b350,热水箱400内设置有蛇形换热管410,蛇形换热管410底端部与输气管b350上端部连接,蛇形换热管410上端部固定连接有排气管420,排气管420与热水箱400顶端外壁固定连接,具体的,设置的蛇形换热管410是为了利用烟气中残存的热量对热水箱400内的水进行加热,方便用户使用热水,且还能对烟气中的热量再次进行利用。Further, the top part of the waste
工作原理:首先,将各个装置连接完成后,打开余热回收箱300上的箱门(图中未标注),拉出网孔放置板340将需要烘干的物品放置在网孔放置板340上,然后再将网孔放置板340推进余热回收箱300内,完成后氧化炉100在燃烧产生的烟气会通过输气管a110进入到燃烧箱200内,设置的旋涡燃烧器220可对烟气再次进行燃烧,使其燃烧更充分,燃烧后的烟气会通过管道进入到过滤组件310处,设置的活性炭板311与烟尘吸附板313可对烟气中混杂的烟尘颗粒进行吸附,设置的硫化物吸附板312可对烟气中含有的硫化物进行过滤,过滤后的烟气会通过连接管332进入到储气管330内,设置的储气管330可通过喷头331将烟气喷出对网孔放置板340上的物品进行烘干,随后上升到余热回收箱300顶端部的烟气会通过输气管b350进入到蛇形换热管410内,烟气可通过蛇形换热管410对热水箱400内的水进行加热,使得热量再次进行利用,随后烟气可通过排气管420排出。Working principle: First, after connecting each device, open the box door (not marked in the figure) on the waste
虽然在上文中已经参考实施例对本实用新型进行了描述,然而在不脱离本实用新型的范围的情况下,可以对其进行各种改进并且可以用等效物替换其中的部件。尤其是,只要不存在结构冲突,本实用新型所披露的实施例中的各项特征均可通过任意方式相互结合起来使用,在本说明书中未对这些组合的情况进行穷举性的描述仅仅是出于省略篇幅和节约资源的考虑。因此,本实用新型并不局限于文中公开的特定实施例,而是包括落入权利要求的范围内的所有技术方案。Although the present invention has been described above with reference to the embodiments, various modifications may be made and equivalents may be substituted for parts thereof without departing from the scope of the invention. In particular, as long as there is no structural conflict, the various features in the disclosed embodiments of the present invention can be combined with each other in any way, and the description of these combinations is not exhaustive in this specification. For the sake of omitting space and saving resources. Therefore, the present invention is not limited to the specific embodiments disclosed herein, but includes all technical solutions falling within the scope of the claims.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117053213A (en) * | 2023-10-12 | 2023-11-14 | 江苏中科机械有限公司 | Automatic clean regenerative oxidation furnace with water-cooled wall structure and method |
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2021
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN117053213A (en) * | 2023-10-12 | 2023-11-14 | 江苏中科机械有限公司 | Automatic clean regenerative oxidation furnace with water-cooled wall structure and method |
| CN117053213B (en) * | 2023-10-12 | 2023-12-22 | 江苏中科机械有限公司 | Automatic clean regenerative oxidation furnace with water-cooled wall structure and method |
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| GR01 | Patent grant | ||
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| PE01 | Entry into force of the registration of the contract for pledge of patent right | ||
| PE01 | Entry into force of the registration of the contract for pledge of patent right |
Denomination of utility model: A heat storage oxidation furnace flue gas waste heat recovery device Granted publication date: 20220524 Pledgee: Bank of China Limited Taixing sub branch Pledgor: Jiangsu Tianqi Environmental Protection Technology Co.,Ltd. Registration number: Y2024980022772 |
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| PC01 | Cancellation of the registration of the contract for pledge of patent right | ||
| PC01 | Cancellation of the registration of the contract for pledge of patent right |
Granted publication date: 20220524 Pledgee: Bank of China Limited Taixing sub branch Pledgor: Jiangsu Tianqi Environmental Protection Technology Co.,Ltd. Registration number: Y2024980022772 |