CN107899389A - The energy saving hybrid processing system of Industrial Stoves VOC exhaust gas - Google Patents
The energy saving hybrid processing system of Industrial Stoves VOC exhaust gas Download PDFInfo
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- 238000012545 processing Methods 0.000 title claims description 18
- 238000001179 sorption measurement Methods 0.000 claims abstract description 120
- 239000007789 gas Substances 0.000 claims abstract description 94
- 238000003795 desorption Methods 0.000 claims abstract description 63
- 239000002912 waste gas Substances 0.000 claims abstract description 57
- 238000002485 combustion reaction Methods 0.000 claims abstract description 41
- 238000000746 purification Methods 0.000 claims abstract description 25
- 238000002336 sorption--desorption measurement Methods 0.000 claims abstract description 17
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- 239000003546 flue gas Substances 0.000 claims description 16
- 229910021536 Zeolite Inorganic materials 0.000 claims description 6
- HNPSIPDUKPIQMN-UHFFFAOYSA-N dioxosilane;oxo(oxoalumanyloxy)alumane Chemical group O=[Si]=O.O=[Al]O[Al]=O HNPSIPDUKPIQMN-UHFFFAOYSA-N 0.000 claims description 6
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- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 2
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- 238000010438 heat treatment Methods 0.000 description 1
- CKAPSXZOOQJIBF-UHFFFAOYSA-N hexachlorobenzene Chemical compound ClC1=C(Cl)C(Cl)=C(Cl)C(Cl)=C1Cl CKAPSXZOOQJIBF-UHFFFAOYSA-N 0.000 description 1
- QWPPOHNGKGFGJK-UHFFFAOYSA-N hypochlorous acid Chemical compound ClO QWPPOHNGKGFGJK-UHFFFAOYSA-N 0.000 description 1
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- 239000007800 oxidant agent Substances 0.000 description 1
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- 238000007592 spray painting technique Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 229910001220 stainless steel Inorganic materials 0.000 description 1
- 239000010935 stainless steel Substances 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/75—Multi-step processes
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/02—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography
- B01D53/04—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols by adsorption, e.g. preparative gas chromatography with stationary adsorbents
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/38—Removing components of undefined structure
- B01D53/44—Organic components
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D53/00—Separation of gases or vapours; Recovering vapours of volatile solvents from gases; Chemical or biological purification of waste gases, e.g. engine exhaust gases, smoke, fumes, flue gases, aerosols
- B01D53/34—Chemical or biological purification of waste gases
- B01D53/74—General processes for purification of waste gases; Apparatus or devices specially adapted therefor
- B01D53/86—Catalytic processes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G7/00—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals
- F23G7/06—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases
- F23G7/07—Incinerators or other apparatus for consuming industrial waste, e.g. chemicals of waste gases or noxious gases, e.g. exhaust gases in which combustion takes place in the presence of catalytic material
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2253/00—Adsorbents used in seperation treatment of gases and vapours
- B01D2253/10—Inorganic adsorbents
- B01D2253/102—Carbon
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D2257/00—Components to be removed
- B01D2257/70—Organic compounds not provided for in groups B01D2257/00 - B01D2257/602
- B01D2257/708—Volatile organic compounds V.O.C.'s
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F23—COMBUSTION APPARATUS; COMBUSTION PROCESSES
- F23G—CREMATION FURNACES; CONSUMING WASTE PRODUCTS BY COMBUSTION
- F23G2206/00—Waste heat recuperation
- F23G2206/10—Waste heat recuperation reintroducing the heat in the same process, e.g. for predrying
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02A—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE
- Y02A50/00—TECHNOLOGIES FOR ADAPTATION TO CLIMATE CHANGE in human health protection, e.g. against extreme weather
- Y02A50/20—Air quality improvement or preservation, e.g. vehicle emission control or emission reduction by using catalytic converters
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Environmental & Geological Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Analytical Chemistry (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Health & Medical Sciences (AREA)
- Biomedical Technology (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Treating Waste Gases (AREA)
Abstract
本发明公开一种工业窑炉VOC废气节能混合处理系统,包括废气收集箱、浓缩收集箱,设置在废气收集箱和浓缩收集箱之间的最少两个切换式吸附解吸装置,所述切换式吸附解吸装置的入口端与所述废气收集箱连通,所述切换式吸附解吸装置的出口端与所述浓缩收集箱连通;所述浓缩收集箱连接催化处理装置和蓄热燃烧装置;所述切换式吸附解吸装置设置有净化排放口,所述净化排放口通过自循环分支管与窑炉连接。本发明具有的有益技术效果如下:将含有有机废气的多个工业窑炉废气有效的收集混合均匀,然后进行多级处理和回用废气,对环境不再造成污染;这样可以减少气体处理量,减少燃料消耗量,节约成本,且更加节能环保。
The invention discloses an energy-saving mixed treatment system for industrial kiln VOC waste gas, which includes a waste gas collection box, a concentration collection box, and at least two switchable adsorption and desorption devices arranged between the waste gas collection box and the concentration collection box. The switchable adsorption The inlet end of the desorption device communicates with the exhaust gas collection box, and the outlet end of the switchable adsorption-desorption device communicates with the concentration collection box; the concentration collection box is connected with a catalytic treatment device and a heat storage combustion device; The adsorption and desorption device is provided with a purification discharge port, and the purification discharge port is connected with the kiln through a self-circulation branch pipe. The beneficial technical effects of the present invention are as follows: effectively collect and mix multiple industrial kiln waste gases containing organic waste gas, and then perform multi-stage treatment and reuse of waste gas, so that the environment is no longer polluted; this can reduce the amount of gas treatment, Reduce fuel consumption, save costs, and be more energy-saving and environmentally friendly.
Description
【技术领域】【Technical field】
本发明涉及一种废气处理装置,特别涉及一种工业窑炉VOC废气节能混合处理系统。The invention relates to a waste gas treatment device, in particular to an energy-saving mixed treatment system for VOC waste gas from industrial kilns.
【背景技术】【Background technique】
喷漆工艺广泛应用于机械、电气设备、家电、汽车、船舶、家具等行业。喷漆原料一涂料由不挥发份和挥发份组成,其中的不挥发份包括成膜物质和辅助成膜物质,挥发份指溶剂和稀释剂(主要以二甲苯为主)。喷漆废气中的有机气体来自溶剂和稀释剂的挥发,有机溶剂不会随油漆附着在喷漆物表面,在喷漆和烘干固化过程将全部释放形成有机废气。一般的,在喷漆过程挥发的二甲苯废气量约占稀释剂用量的30%,另有70%在烘干过程挥发。喷漆涂装作业中涂料和溶剂雾化后形成的二相悬浮物逸散到周围的空气中,将会严重污染空气。The painting process is widely used in machinery, electrical equipment, home appliances, automobiles, ships, furniture and other industries. Raw materials for spray paint—paints are composed of non-volatile and volatile components. The non-volatile components include film-forming substances and auxiliary film-forming substances, and the volatile components refer to solvents and thinners (mainly xylene). The organic gas in the paint exhaust gas comes from the volatilization of solvents and thinners. The organic solvent will not adhere to the surface of the painted object with the paint, and will be completely released during the painting and drying process to form organic waste gas. Generally, the amount of xylene waste gas volatilized in the painting process accounts for about 30% of the thinner consumption, and another 70% volatilizes in the drying process. The two-phase suspension formed after the atomization of paint and solvent in the spray painting operation escapes into the surrounding air, which will seriously pollute the air.
目前行业内主要采用冷凝法、吸附-真空脱附后吸收法、燃烧法、膜分离等治理手段,现有有机废气处理手段单一,要么处理效果很差,要么需要消耗大部分能源,提高处理成本;另外,目前废气处理设备都是固定配套设置,使用不灵活,操作也不方便。At present, the industry mainly adopts condensation method, adsorption-vacuum desorption post-absorption method, combustion method, membrane separation and other treatment methods. The existing organic waste gas treatment methods are single, either the treatment effect is poor, or most of the energy is consumed, which increases the treatment cost. ; In addition, the current exhaust gas treatment equipment is fixed and supporting equipment, which is not flexible to use and inconvenient to operate.
【发明内容】【Content of invention】
本发明的目的是针对上述现技术存在的不足,提供一种可以彻底消除家具厂等喷涂车间排放的挥发性有机化合物(VOC)气体排放污染,节能高效且更为环保使用灵活的工业窑炉VOC废气节能混合处理系统。The purpose of the present invention is to address the deficiencies in the above-mentioned prior art, to provide a kind of industrial kiln VOC that can completely eliminate the volatile organic compound (VOC) gas emission pollution discharged from spraying workshops such as furniture factories, is energy-saving, efficient, more environmentally friendly, and flexible to use. Exhaust gas energy-saving hybrid treatment system.
为了实现上述目的,本发明是这样实现的:工业窑炉VOC废气节能混合处理系统,包括废气收集箱、浓缩收集箱,设置在废气收集箱和浓缩收集箱之间的最少两个切换式吸附解吸装置,所述切换式吸附解吸装置的入口端与所述废气收集箱连通,在其中管道上设置阀门,所述切换式吸附解吸装置的出口端与所述浓缩收集箱连通,在其中管道上设置阀门,以便于进行控制。所述阀门优选电磁阀;所述废气收集箱设置废气导入接口,用于与废气源管道连接,所述浓缩收集箱设置废气处理接口,用于与废气处理装置连接,将浓缩的废气输送到废气处理装置进行处理;所述废气收集箱与最少两股窑炉的废气排放口连接;所述浓缩收集箱连接催化处理装置和蓄热燃烧装置;所述切换式吸附解吸装置设置有净化排放口,所述净化排放口通过自循环分支管与窑炉连接,用于回用处理后的废气,形成自循环回路。In order to achieve the above object, the present invention is achieved in this way: the industrial kiln VOC waste gas energy-saving mixed treatment system includes a waste gas collection box, a concentration collection box, and at least two switchable adsorption-desorption devices arranged between the waste gas collection box and the concentration collection box device, the inlet end of the switchable adsorption-desorption device communicates with the waste gas collection box, a valve is set on the pipeline in it, the outlet end of the switchable adsorption-desorption device communicates with the concentrated collection box, and the pipeline is set valve for easy control. The valve is preferably a solenoid valve; the exhaust gas collection box is provided with an exhaust gas introduction interface for connecting with the exhaust gas source pipeline; processing device for processing; the waste gas collection box is connected to the waste gas discharge ports of at least two kilns; the concentration collection box is connected to the catalytic treatment device and the heat storage combustion device; the switchable adsorption and desorption device is provided with a purification discharge port, The purification discharge port is connected to the kiln through a self-circulation branch pipe, and is used to reuse the treated waste gas to form a self-circulation loop.
所述蓄热燃烧装置包括燃烧室,燃烧嘴和至少两个蓄热式换热器;所述燃烧嘴安装于燃烧室内,且与用于输送燃料的燃料输送管连接;两个所述蓄热式换热器分别安装于所述燃烧室侧壁上,所述蓄热式换热器的一端设置进风口和排风口,所述进风口与进气管连接,所述进气管与废气排出管连接,所述排风口与排放管连接;所述蓄热式换热器的另一端与所述燃烧室的内腔相通。The regenerative combustion device includes a combustion chamber, a burner and at least two regenerative heat exchangers; the burner is installed in the combustion chamber and connected to a fuel delivery pipe for delivering fuel; the two regenerative Type heat exchangers are respectively installed on the side walls of the combustion chamber, and one end of the regenerative heat exchanger is provided with an air inlet and an air exhaust port, the air inlet is connected to the air intake pipe, and the air intake pipe is connected to the exhaust gas discharge pipe The air outlet is connected to the discharge pipe; the other end of the regenerative heat exchanger communicates with the inner cavity of the combustion chamber.
所述催化处理装置的烟气排放管通过管道与所述蓄热式换热器的进风口连接。The flue gas discharge pipe of the catalytic treatment device is connected with the air inlet of the regenerative heat exchanger through a pipe.
所述切换式吸附解吸装置包括第一吸附模块和第二吸附模块,所述第一吸附模块和第二吸附模块上分别设置进气口、净化排放口、解吸进口和浓缩排出口,所述进气口与所述废气收集箱的连接,所述净化排放口直接与排放出口连接,将净化后符合排放标准的气体通过排放出口排放;所述第一吸附模块和第二吸附模块的浓缩排出口通过与浓缩收集箱连接;所述第一吸附模块和第二吸附模块的解吸进口连接解吸进气管,在所述解吸进气管上安装阀门和解吸风机,并与所述废气收集箱和排放出口连接,将解吸的浓缩废气循环收集于所述浓缩收集箱内。The switchable adsorption-desorption device includes a first adsorption module and a second adsorption module, the first adsorption module and the second adsorption module are respectively provided with an air inlet, a purification outlet, a desorption inlet and a concentration outlet, and the inlet The connection between the gas port and the exhaust gas collection box, the purification discharge port is directly connected to the discharge outlet, and the purified gas that meets the emission standard is discharged through the discharge outlet; the concentration discharge port of the first adsorption module and the second adsorption module By connecting with the concentration collection box; the desorption inlets of the first adsorption module and the second adsorption module are connected to the desorption inlet pipe, and a valve and a desorption fan are installed on the desorption inlet pipe, and are connected with the waste gas collection box and the discharge outlet , the desorbed concentrated waste gas is recycled and collected in the concentrated collection box.
为了解吸方便,设置一分支管分别与所述第一吸附模块和第二吸附模块的解吸进口连接,所述分支管可以与处理后的排放管连接,将处理后的排放气体部分用于与解吸气体混合对第一吸附模块和第二吸附模块解吸。所述分支管通过多通阀与第一吸附模块和第二吸附模块的解吸管连接,通过引用部分已处理彻底的烟气与空气混合来解吸附,可以减少废气排放,及余热回收利用,节约能源。空气与催化处理后的烟气的体积比为2∶1.5-2,优选的,所述空气与烟气的体积比为1∶1。For the convenience of desorption, a branch pipe is provided to connect with the desorption inlets of the first adsorption module and the second adsorption module respectively, and the branch pipe can be connected with the treated discharge pipe, and the treated exhaust gas part is used for desorption The gas mixing desorbs the first adsorption module and the second adsorption module. The branch pipe is connected to the desorption pipes of the first adsorption module and the second adsorption module through a multi-way valve, and desorption is performed by mixing part of the thoroughly treated flue gas with air, which can reduce exhaust gas emissions, and recover and utilize waste heat, saving energy. energy. The volume ratio of air to flue gas after catalytic treatment is 2:1.5-2, preferably, the volume ratio of air to flue gas is 1:1.
设置另一分支管分别与第一吸附模块和第二吸附模块上的进气口连接,用于将后的废气处理通过第一吸附模块和第二吸附模块吸附后排放,保证处理效果。Another branch pipe is set to connect with the air inlets on the first adsorption module and the second adsorption module respectively, and is used to discharge the final waste gas after being adsorbed by the first adsorption module and the second adsorption module, so as to ensure the treatment effect.
所述解吸风机通过解吸管和多通阀与废气处理装置的出口管连接,在所述脱附风机与浓缩排出口之间设置防爆阀。所述多通阀可以是四通阀。The desorption fan is connected to the outlet pipe of the exhaust gas treatment device through a desorption pipe and a multi-way valve, and an explosion-proof valve is arranged between the desorption fan and the concentration outlet. The multi-way valve may be a four-way valve.
在所述第一吸附模块和第二吸附模块的进气口设置第三吸附模块,用于对废气进行预处理。第三吸附模块内设置活动吸附介质,所述活动吸附介质安装于转轴上,且所述第三吸附模块上设置有烟气进口、净化排放口、解吸进口和浓缩排出口,所述净化排放口与第一吸附模块和第二吸附模块的进气口连接,浓缩排放口通过管道和解吸风机分别与废气收集箱连接。A third adsorption module is arranged at the air inlets of the first adsorption module and the second adsorption module for pretreatment of exhaust gas. A movable adsorption medium is arranged in the third adsorption module, and the movable adsorption medium is installed on the rotating shaft, and the third adsorption module is provided with a flue gas inlet, a purification discharge port, a desorption inlet and a concentration discharge port, and the purification discharge port It is connected with the air inlets of the first adsorption module and the second adsorption module, and the concentration discharge port is respectively connected with the waste gas collection box through the pipeline and the desorption fan.
所述第三吸附模块可以是沸石转轮,所述沸石转轮可以是通过调整脱附温度、脱附气流量等参数,进一步提高浓缩倍率、提高VOCs 去除效率和降低处理成本,为缩小浓缩后处理设备、减少能源损耗。The third adsorption module can be a zeolite runner, and the zeolite runner can further increase the concentration ratio, improve the removal efficiency of VOCs and reduce the treatment cost by adjusting parameters such as desorption temperature and desorption gas flow rate, so as to reduce the concentration after concentration. Dispose of equipment, reduce energy consumption.
所述第一吸附模块和第二吸附模块可以为活性炭过滤器,或者蜂窝活性炭。The first adsorption module and the second adsorption module can be activated carbon filters, or honeycomb activated carbon.
与现有技术相比,本发明具有的优点和有益技术效果如下:将含有有机废气的多个工业窑炉废气有效的收集混合均匀,然后进行多级处理和回用废气,对环境不再造成污染;这样可以减少气体处理量,减少燃料消耗量,节约成本,且更加节能环保。Compared with the prior art, the present invention has the following advantages and beneficial technical effects: the waste gas from multiple industrial kilns containing organic waste gas is effectively collected and mixed evenly, and then multi-stage treatment and waste gas are reused, without causing any harm to the environment. Pollution; this can reduce the amount of gas treatment, reduce fuel consumption, save costs, and be more energy-saving and environmentally friendly.
【附图说明】【Description of drawings】
图1为本发明工业窑炉VOC废气节能混合处理系统的系统结构框图1;Fig. 1 is the system structure block diagram 1 of the industrial kiln VOC waste gas energy-saving mixed treatment system of the present invention;
图2为本发明工业窑炉VOC废气节能混合处理系统的系统结构框图2。Fig. 2 is a system structure block diagram 2 of an energy-saving mixed treatment system for industrial kiln VOC waste gas of the present invention.
【具体实施方式】【Detailed ways】
以下结合附图和具体实施例对本发明进行详细的描述说明。The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
工业窑炉VOC废气节能混合处理系统,如图1所示,包括废气收集箱12、浓缩收集箱13,设置在废气收集箱11和浓缩收集箱 13之间的最少两个切换式吸附解吸装置16,所述切换式吸附解吸装置16的入口端与所述废气收集箱12连通,在其中管道上设置阀门 17,所述切换式吸附解吸装置16的出口端与所述浓缩收集箱13连通,在其中管道上设置阀门17,以便于进行控制。所述阀门17优选电磁阀;所述废气收集箱设置废气导入接口14,用于与废气源管道连接,所述浓缩收集箱设置废气处理接口15,用于与废气处理装置连接,将浓缩的废气输送到废气处理装置进行处理;所述废气收集箱 12与最少两股窑炉的废气排放口连接。所述切换式吸附解吸装置16 设置有净化排放口,所述净化排放口通过自循环分支管18与窑炉11 连接,用于回用处理后的废气,形成自循环回路。所述废气收集箱 12、浓缩收集箱13,设置在废气收集箱11和浓缩收集箱13之间的最少两个切换式吸附解吸装置16设置在移动平台上,便于移动,使用灵活。The industrial kiln VOC waste gas energy-saving mixed treatment system, as shown in Figure 1, includes a waste gas collection box 12, a concentration collection box 13, and at least two switchable adsorption and desorption devices 16 arranged between the waste gas collection box 11 and the concentration collection box 13 , the inlet port of the switchable adsorption-desorption device 16 communicates with the waste gas collection box 12, and a valve 17 is arranged on the pipeline, and the outlet port of the switchable adsorption-desorption device 16 communicates with the concentrated collection box 13, and Wherein a valve 17 is set on the pipeline for easy control. The valve 17 is preferably a solenoid valve; the exhaust gas collection box is provided with an exhaust gas introduction interface 14 for connecting with the exhaust gas source pipeline, and the concentrated collection box is provided with an exhaust gas treatment interface 15 for connecting with the exhaust gas treatment device, and the concentrated exhaust gas The waste gas is transported to the waste gas treatment device for treatment; the waste gas collection box 12 is connected with the waste gas discharge ports of at least two kilns. The switchable adsorption-desorption device 16 is provided with a purification outlet, and the purification outlet is connected to the kiln 11 through a self-circulation branch pipe 18 for reusing the treated waste gas to form a self-circulation loop. The waste gas collection box 12, the concentration collection box 13, and at least two switchable adsorption and desorption devices 16 arranged between the waste gas collection box 11 and the concentration collection box 13 are arranged on a mobile platform, which is convenient for moving and flexible to use.
所述浓缩收集箱13连接催化处理装置和蓄热燃烧装置,其中催化处理装置和蓄热燃烧装置的废气处理量的比例范围为1∶1-3。优选的,所述催化处理装置和蓄热燃烧装置的废气处理量的比例范围为 1∶2。The concentration collection box 13 is connected to a catalytic treatment device and a regenerative combustion device, wherein the ratio of the exhaust gas treatment capacity of the catalytic treatment device to the regenerative combustion device is in the range of 1:1-3. Preferably, the ratio range of the exhaust gas treatment capacity of the catalytic treatment device and the regenerative combustion device is 1:2.
所述催化处理装置可以是光催化净化器,可以直接购买市场上销售的成熟产品,其主要是利用光催化剂二氧化钛(Ti02)吸收外界辐射的光能,使其直接转变为化学能。对臭氧难以氧化的某些有机物如三氯甲烷、四氯化炭、六氯苯、都能有效地加以分解,所以对难以降解的有机物具有特别意义,光催化的有效氧化剂是羟基自由基(HO),羟基自由基(HO)的氧化性高于常见的臭氧、双氧水、高锰酸钾、次氯酸等。所述第一吸附模块和第二吸附模块内设置活性炭过滤介质,或者蜂窝活性炭过滤介质。The catalytic treatment device can be a photocatalytic purifier, and can directly purchase a mature product sold in the market, which mainly utilizes the photocatalyst titanium dioxide (TiO 2 ) to absorb the light energy of external radiation and convert it directly into chemical energy. Some organic substances that are difficult to be oxidized by ozone, such as chloroform, carbon tetrachloride, and hexachlorobenzene, can be effectively decomposed, so it has special significance for organic substances that are difficult to degrade. The effective oxidant for photocatalysis is hydroxyl radicals (HO ), hydroxyl radicals (HO) are more oxidative than common ozone, hydrogen peroxide, potassium permanganate, hypochlorous acid, etc. Activated carbon filter media or honeycomb activated carbon filter media are arranged in the first adsorption module and the second adsorption module.
所述蓄热燃烧装置包括燃烧室,燃烧嘴和至少两个蓄热式换热器。所述燃烧嘴安装于燃烧室内,且与用于输送燃料的燃料输送管连接。因燃料需求很少,一般优选用天然气作为燃料。两个所述蓄热式换热器分别安装于所述燃烧室侧壁上,所述蓄热式换热器的一端设置进风口和排风口,所述进风口与进气管连接,所述进气管与废气排出管连接,所述排风口与排放管连接;所述蓄热式换热器的另一端与所述燃烧室的内腔相通。所述废气排出管与两个蓄热式换热器的进风口连接,两个所述换蓄热式换热器的排风口连接排放管,所述排放管与烟囱连接,将处理后的废气排放。在工作时,废气排出管中含有挥发性有机化合物的气体先从其中一个蓄热式换热器进入燃烧室与所述燃烧嘴喷出的燃料混合燃烧升温到780℃到840℃,使VOC气体充分分解,然后从另一个蓄热式换热器的进口进入,经过蓄热介质由排风口输出并通过排放管排放到烟囱中,高温烟气在经过蓄热式换热器内的蓄热介质时将蓄热介质加热到700℃-800℃。通过设定时间后通过阀门控制切换,关闭当前蓄热式换热器的进气阀门,开启排气阀门,开启第二个蓄热式换热器进气阀门,并且关闭其排气阀门;含 VOC气体的废气被第二个蓄热式换热器中的蓄热介质加热到650℃ -750℃,然后在燃烧室内燃烧后进入第一个蓄热式换热器,再通过第一个蓄热式换热器的排风口输出通过排放管排放到烟囱中,同时加热第一个蓄热式换热器内的蓄热介质。在有机废弃物的燃烧排放切换中充分利用了燃烧后的排放余热对待处理的有机废气进行预热,可以有效节约能源,提高处理效果。The regenerative combustion device includes a combustion chamber, a burner and at least two regenerative heat exchangers. The burner is installed in the combustion chamber and connected with a fuel delivery pipe for delivering fuel. Natural gas is generally preferred as fuel due to the low fuel requirements. The two regenerative heat exchangers are respectively installed on the side wall of the combustion chamber, and one end of the regenerative heat exchanger is provided with an air inlet and an air exhaust port, the air inlet is connected with the air intake pipe, and the The air intake pipe is connected with the exhaust gas discharge pipe, and the air outlet is connected with the discharge pipe; the other end of the regenerative heat exchanger communicates with the inner cavity of the combustion chamber. The waste gas discharge pipe is connected to the air inlets of the two heat storage heat exchangers, the air outlets of the two heat storage heat exchangers are connected to the discharge pipe, the discharge pipe is connected to the chimney, and the treated Exhaust emissions. When working, the gas containing volatile organic compounds in the exhaust gas discharge pipe first enters the combustion chamber from one of the regenerative heat exchangers, mixes and burns with the fuel ejected from the burner, and heats up to 780°C to 840°C to make the VOC gas It is fully decomposed, and then enters from the inlet of another regenerative heat exchanger, passes through the heat storage medium, is output from the air outlet and is discharged into the chimney through the discharge pipe, and the high-temperature flue gas passes through the heat storage in the regenerative heat exchanger Heat the heat storage medium to 700°C-800°C. After setting the time, switch through the valve control, close the intake valve of the current regenerative heat exchanger, open the exhaust valve, open the intake valve of the second regenerative heat exchanger, and close its exhaust valve; including The waste gas of VOC gas is heated to 650°C -750°C by the heat storage medium in the second regenerative heat exchanger, and then enters the first regenerative heat exchanger after burning in the combustion chamber, and then passes through the first heat storage The exhaust outlet output of the thermal heat exchanger is discharged into the chimney through the discharge pipe, and at the same time heats the heat storage medium in the first regenerative heat exchanger. In the switching of combustion and emission of organic waste, the exhaust waste heat after combustion is fully utilized to preheat the organic waste gas to be treated, which can effectively save energy and improve the treatment effect.
所述换蓄热式换热器包括壳体和设置在壳体内的蓄热介质,所述蓄热介质吸收高温气体热量,来加热进入的低温气体。所述蓄热介质可以是陶瓷球,具有耐火功能,且热容量高、传热快,可将有机物和天然气燃烧所产生的燃烧热储存在陶瓷蓄热体内,并释放热量到低温进气气流中,大幅减少燃烧VOCs所需要的能源;而蓄热体还能缓冲VOCs燃烧时温度的波动,如燃烧温度在850℃,则燃烧室容许温度短时间变化到1050℃,使系统可以保持安全稳定运转。并使系统在高温条件下燃烧VOCs时,适用于较低VOCs入口浓度及较短停留时间,可使燃烧室达到无火焰燃烧,可大幅降低燃料费用及NOx 的产生。为了提高所述换蓄热式换热器的热交换效果,还可采用不锈钢或铸铁球作为蓄热介质。The heat exchange and storage type heat exchanger includes a shell and a heat storage medium arranged in the shell, and the heat storage medium absorbs heat of high-temperature gas to heat incoming low-temperature gas. The heat storage medium can be a ceramic ball, which has a fire-resistant function, high heat capacity, and fast heat transfer. It can store the combustion heat generated by the combustion of organic matter and natural gas in the ceramic heat storage body, and release heat into the low-temperature intake airflow. Significantly reduce the energy required to burn VOCs; and the heat storage body can also buffer the temperature fluctuations when VOCs are burned. If the combustion temperature is 850°C, the allowable temperature of the combustion chamber can change to 1050°C for a short time, so that the system can maintain safe and stable operation. And when the system burns VOCs under high temperature conditions, it is suitable for lower VOCs inlet concentration and shorter residence time, enabling the combustion chamber to achieve flameless combustion, which can greatly reduce fuel costs and NOx production. In order to improve the heat exchange effect of the heat exchange and storage heat exchanger, stainless steel or cast iron balls can also be used as the heat storage medium.
蓄热燃烧装置的燃烧室直燃烧成二氧化碳及水蒸气排出。当有机废气的浓度达到500PPm以上时,有机废气在燃烧室可维持自燃,不用外加热。燃烧后的尾气经过换热器加热空气,热空气被送往吸附床,用于活性炭再生。这样可满足燃烧和吸附所需的热能,达到节能的目的。再生后的可进入下次吸附;在脱附时,净化操作可用另一个吸附床进行,既适合于连续操作,也适合于间断操作。The combustion chamber of the regenerative combustion device burns directly into carbon dioxide and water vapor. When the concentration of organic waste gas reaches more than 500PPm, the organic waste gas can maintain spontaneous combustion in the combustion chamber without external heating. The exhaust gas after combustion passes through the heat exchanger to heat the air, and the hot air is sent to the adsorption bed for the regeneration of activated carbon. In this way, the heat energy required for combustion and adsorption can be satisfied, and the purpose of energy saving can be achieved. After regeneration, it can enter the next adsorption; during desorption, the purification operation can be carried out with another adsorption bed, which is suitable for both continuous operation and discontinuous operation.
所述催化处理装置的烟气排放管通过管道与所述蓄热式换热器的进风口连接。The flue gas discharge pipe of the catalytic treatment device is connected with the air inlet of the regenerative heat exchanger through a pipe.
如图2所示,设置旋风混合筒5与所述废气收集箱11连接,所述旋风混合筒5设置若干切向进气口,用于引入多股工业窑炉有机废气,所述旋风混合筒的混合气出口与所述废气收集箱12连接。所述旋风混合筒5包括一个圆筒体,所述圆筒体侧壁设置若干切向进气口,所述圆筒体的底部设置混合气出口。As shown in Figure 2, the cyclone mixing cylinder 5 is set to be connected to the waste gas collection box 11, and the cyclone mixing cylinder 5 is provided with several tangential air inlets for introducing multiple strands of industrial kiln organic waste gas. The mixed gas outlet is connected with the exhaust gas collection box 12. The cyclone mixing cylinder 5 includes a cylinder body, the side wall of the cylinder body is provided with several tangential air inlets, and the bottom of the cylinder body is provided with a mixed gas outlet.
所述切换式吸附解吸装置包括第一吸附模块和第二吸附模块,所述第一吸附模块和第二吸附模块上分别设置进气口、净化排放口、解吸进口和浓缩排出口,所述进气口与所述废气收集箱12的连接,所述净化排放口直接与排放出口连接,将净化后符合排放标准的气体通过排放出口排放;所述第一吸附模块和第二吸附模块的浓缩排出口通过与浓缩收集箱13连接;所述第一吸附模块和第二吸附模块的解吸进口连接解吸进气管,在所述解吸进气管上安装阀门和解吸风机,并与所述废气收集箱12和排放出口连接,将解吸的浓缩废气循环收集于所述浓缩收集箱13内。The switchable adsorption-desorption device includes a first adsorption module and a second adsorption module, the first adsorption module and the second adsorption module are respectively provided with an air inlet, a purification outlet, a desorption inlet and a concentration outlet, and the inlet The gas port is connected to the waste gas collection box 12, and the purification discharge port is directly connected to the discharge outlet, and the gas that meets the discharge standard after purification is discharged through the discharge outlet; the concentrated discharge of the first adsorption module and the second adsorption module The outlet is connected to the concentration collection box 13; the desorption inlet of the first adsorption module and the second adsorption module is connected to the desorption inlet pipe, and a valve and a desorption fan are installed on the desorption inlet pipe, and are connected with the waste gas collection box 12 and The discharge outlet is connected, and the desorbed concentrated exhaust gas is recycled and collected in the concentrated collection box 13 .
为了解吸方便,设置一分支管分别与所述第一吸附模块和第二吸附模块的解吸进口连接,所述分支管可以与处理后的排放管连接,将处理后的排放气体部分用于与解吸气体混合对第一吸附模块和第二吸附模块解吸。所述分支管通过多通阀与第一吸附模块和第二吸附模块的解吸管连接,通过引用部分已处理彻底的烟气与空气混合来解吸附,可以减少废气排放,及余热回收利用,节约能源。空气与催化处理后的烟气的体积比为2∶1.5-2,优选的,所述空气与烟气的体积比为1∶1。设置另一分支管分别与第一吸附模块和第二吸附模块上的进气口连接,用于将后的废气处理通过第一吸附模块和第二吸附模块吸附后排放,保证处理效果。For the convenience of desorption, a branch pipe is provided to connect with the desorption inlets of the first adsorption module and the second adsorption module respectively, and the branch pipe can be connected with the treated discharge pipe, and the treated exhaust gas part is used for desorption The gas mixing desorbs the first adsorption module and the second adsorption module. The branch pipe is connected to the desorption pipes of the first adsorption module and the second adsorption module through a multi-way valve, and desorption is performed by mixing part of the thoroughly treated flue gas with air, which can reduce exhaust gas emissions, and recover and utilize waste heat, saving energy. energy. The volume ratio of air to flue gas after catalytic treatment is 2:1.5-2, preferably, the volume ratio of air to flue gas is 1:1. Another branch pipe is set to connect with the air inlets on the first adsorption module and the second adsorption module respectively, and is used to discharge the final waste gas after being adsorbed by the first adsorption module and the second adsorption module, so as to ensure the treatment effect.
所述解吸风机通过解吸管和多通阀与废气处理装置的出口管连接,在所述脱附风机与浓缩排出口之间设置防爆阀。所述多通阀可以是四通阀。The desorption fan is connected to the outlet pipe of the exhaust gas treatment device through a desorption pipe and a multi-way valve, and an explosion-proof valve is arranged between the desorption fan and the concentration outlet. The multi-way valve may be a four-way valve.
为了提高净化处理效果,在所述第一吸附模块和第二吸附模块的进气口设置第三吸附模块,用于对废气进行预处理。第三吸附模块内设置活动吸附介质,所述活动吸附介质安装于转轴上,且所述第三吸附模块上设置有烟气进口、净化排放口、解吸进口和浓缩排出口,所述净化排放口与第一吸附模块和第二吸附模块的进气口连接,浓缩排放口通过管道和解吸风机分别与废气收集箱12连接。含有烟气从烟气进口进入,通过所述活动吸附介质的吸附面,然后用净化排放口排出,可以将烟气60-70%的VOC吸入去除掉;当需要解吸时,解吸气体从解吸进口进入,活动吸附介质绕转轴转动,使第三吸附模块的解吸面对着解吸进口,解吸气体将吸附在活动吸附介质的高浓度 VOC洗脱后从浓缩排放口进入废气收集箱12。所述第三吸附模块为转轮式的,结构简单,使用方便,且可以连续不断的工作。In order to improve the purification treatment effect, a third adsorption module is arranged at the air inlets of the first adsorption module and the second adsorption module for pretreatment of exhaust gas. A movable adsorption medium is arranged in the third adsorption module, and the movable adsorption medium is installed on the rotating shaft, and the third adsorption module is provided with a flue gas inlet, a purification discharge port, a desorption inlet and a concentration discharge port, and the purification discharge port It is connected with the air inlets of the first adsorption module and the second adsorption module, and the concentration discharge port is respectively connected with the waste gas collection box 12 through a pipeline and a desorption fan. The smoke containing flue gas enters from the flue gas inlet, passes through the adsorption surface of the active adsorption medium, and then is discharged through the purification discharge port, which can suck and remove 60-70% of the VOC in the flue gas; when desorption is required, the desorption gas is drawn from the desorption inlet Entering, the active adsorption medium rotates around the shaft, so that the desorption surface of the third adsorption module faces the desorption inlet, and the desorption gas will be eluted from the high-concentration VOC adsorbed on the active adsorption medium and then enter the waste gas collection box 12 from the concentrated discharge port. The third adsorption module is of rotary wheel type, has a simple structure, is convenient to use, and can work continuously.
所述第三吸附模块可以是沸石转轮,所述沸石转轮可以是通过调整脱附温度、脱附气流量等参数,进一步提高浓缩倍率、提高VOCs 去除效率和降低处理成本,为缩小浓缩后处理设备、减少能源损耗。所述一级浓缩部内设置第三吸附模块,所述第三吸附模块内填充沸石。通过一级浓缩部可以将废气中的VOCs气体浓度提高,这样可以减少后续废气处理装置的能源消耗量。The third adsorption module can be a zeolite runner, and the zeolite runner can further increase the concentration ratio, improve the removal efficiency of VOCs and reduce the treatment cost by adjusting parameters such as desorption temperature and desorption gas flow rate, so as to reduce the concentration after concentration. Dispose of equipment, reduce energy consumption. A third adsorption module is arranged in the primary enrichment part, and the third adsorption module is filled with zeolite. The concentration of VOCs in the waste gas can be increased through the primary enrichment unit, which can reduce the energy consumption of the subsequent waste gas treatment device.
如果废气处理装置为过燃烧分解炉,可以降低所述过燃烧分解炉的燃料消耗量,所述燃烧分解炉内燃烧温度约为750~890℃,利用高温将VOCs燃烧燃烧反应生成无害的CO2及H2O。可使VOCs 进气浓度达到蓄热式燃烧分解炉自维持浓度,不须添加辅助燃料,大幅减少能源消耗;易于实现全自动控制,安全性高;允许待处理废气浓度大幅度波动。If the exhaust gas treatment device is an over-combustion decomposing furnace, the fuel consumption of the over-combustion decomposing furnace can be reduced. The combustion temperature in the over-combustion decomposing furnace is about 750-890°C, and the VOCs are burned and burned by high temperature to generate harmless CO2 and H2O. It can make the VOCs intake concentration reach the self-sustaining concentration of the regenerative combustion decomposition furnace, without adding auxiliary fuel, and greatly reduce energy consumption; it is easy to realize automatic control and has high safety; it allows the concentration of waste gas to be treated to fluctuate greatly.
所述第一吸附模块和第二吸附模块在工作时,通过阀门控制,所述第一吸附模块进行吸附过滤,而第二吸附模块进行解吸,然后进行切换,在第一吸附模块中进行解吸,在第二吸附模块中进行吸附过滤。待处理的烟气经吸附过滤后,可以达到排放标准,直接通过净化排放口排放到排放管中。第一吸附模块和第二吸附模块的解吸洗脱气体含有更高浓度的挥发性有机化合物(VOC)。这样可以减少气体处理量,减少燃料消耗量,节约成本,且更加节能环保。When the first adsorption module and the second adsorption module are working, they are controlled by valves. The first adsorption module performs adsorption and filtration, while the second adsorption module performs desorption, and then switches to perform desorption in the first adsorption module. Adsorption filtration is carried out in the second adsorption module. After being adsorbed and filtered, the flue gas to be treated can meet the discharge standard, and is directly discharged into the discharge pipe through the purification discharge port. The desorbed eluate gases from the first and second adsorption modules contain higher concentrations of volatile organic compounds (VOCs). In this way, the gas treatment amount can be reduced, the fuel consumption can be reduced, the cost can be saved, and it is more energy-saving and environmentally friendly.
所述第一吸附模块和第二吸附模块采用双气路交替连续工作。先将有机废气用其中一个吸附模块吸附,当快达到饱和时停止吸附,然后用解吸气体将有机物从活性炭上脱附下来使活性炭再生;脱附下来的有机物已被浓缩(浓度为原来提高几十倍)并送往后续处理装置处理。The first adsorption module and the second adsorption module work alternately and continuously with dual gas paths. First, use one of the adsorption modules to adsorb the organic waste gas, stop the adsorption when it is almost saturated, and then use the desorption gas to desorb the organic matter from the activated carbon to regenerate the activated carbon; the desorbed organic matter has been concentrated (the concentration is increased by several tens of times) and sent to the subsequent processing device for processing.
其中,所述第一吸附模块和第二吸附模块可以为活性炭过滤器,或者蜂窝活性炭。Wherein, the first adsorption module and the second adsorption module may be activated carbon filters, or honeycomb activated carbon.
所述切换式吸附解吸装置可以安装在移动式吸附及解吸装置,所述移动式吸附及解吸装置包括移动平台、安装在所述移动平台上的废气收集箱12和浓缩收集箱13在废气收集箱11和浓缩收集箱13 之间安装切换式吸附解吸装置,所述切换式吸附解吸装置的入口端与所述废气收集箱连通,所述切换式吸附解吸装置的浓缩出口端与所述浓缩收集箱13连通。所述废气收集箱设置废气导入接口14,用于与废气源管道连接,所述浓缩收集箱13设置废气处理接口15,用于与废气处理装置连接,将浓缩的废气输送到废气处理装置进行处理。所述移动平台可以是设置有轮子的车载平台,移动灵活,且制造简便。The switchable adsorption and desorption device can be installed in a mobile adsorption and desorption device, and the mobile adsorption and desorption device includes a mobile platform, a waste gas collection box 12 installed on the mobile platform and a concentrated collection box 13 in the waste gas collection box. 11 and the concentration collection box 13, a switchable adsorption-desorption device is installed, the inlet port of the switchable adsorption-desorption device communicates with the waste gas collection box, and the concentrated outlet port of the switchable adsorption-desorption device communicates with the concentrated collection box 13 connected. The exhaust gas collection box is provided with an exhaust gas introduction interface 14 for connecting with the exhaust gas source pipeline, and the concentrated collection box 13 is provided with an exhaust gas treatment interface 15 for connecting with the exhaust gas treatment device and transporting the concentrated exhaust gas to the exhaust gas treatment device for processing . The mobile platform can be a vehicle-mounted platform provided with wheels, which is flexible in movement and easy to manufacture.
以上详细描述了本发明的较佳具体实施例,应当理解,本领域的普通技术无需创造性劳动就可以根据本发明的构思做出诸多修改和变化。因此,凡本技术领域中技术人员依本发明构思在现有技术基础上通过逻辑分析、推理或者根据有限的实验可以得到的技术方案,均应该在由本权利要求书所确定的保护范围之中。The preferred specific embodiments of the present invention have been described in detail above, and it should be understood that those skilled in the art can make many modifications and changes according to the concept of the present invention without creative work. Therefore, all technical solutions that can be obtained by those skilled in the art based on the concept of the present invention through logical analysis, reasoning or limited experiments on the basis of the prior art should be within the scope of protection defined by the claims.
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