CN216583563U

CN216583563U - Quick-change feeding device suitable for various wire bodies and flexible production line of one line

Info

Publication number: CN216583563U
Application number: CN202123428540.4U
Authority: CN
Inventors: 齐照山; 林东峰; 何育林; 杨湖湖; 齐文家
Original assignee: Shanghai Weibiao Auto Parts Manufacturing Co Ltd
Current assignee: Shanghai Weibiao Auto Parts Manufacturing Co Ltd
Priority date: 2021-12-31
Filing date: 2021-12-31
Publication date: 2022-05-24
Anticipated expiration: 2031-12-31

Abstract

The utility model relates to a quick-change feeding device suitable for various line bodies and a flexible production line of a line, which comprises a frame body; the conveying mechanism is arranged on the upper part of the frame body and can be adjusted in a telescopic mode; the lifting mechanism is arranged on the lower part of the frame body and is movably connected with the frame body to drive the frame body to carry out lifting adjustment. Through setting up the quick change feedway that is applicable to various line bodies, set up it into extending structure and elevation structure, the different production lines of adaptation match and to its feed, realized that the spaced type between the different stations of same production line stridees across the transmission and guaranteed that the transmission is high-efficient timely, and satisfies the feed demand that different products are located same production line. The device simple structure, the practicality is strong, and is nimble multi-purpose, strong adaptability.

Description

Quick-change feeding device suitable for various wire bodies and flexible production line of one line

Technical Field

The utility model relates to a machinery production field indicates a flexible production line who is applicable to quick change feedway and a word line of various line bodies especially.

Background

In the manufacturing industry today, the flow production line of a line is used very extensively, and traditional a style of calligraphy production line is a fixed structure, sets up corresponding station at the periphery of production line and assembles the production, and the product of producing is more single, and a production line can only carry out the production of single product once, and the production line is an integral structure simultaneously, and the position is fixed, and it is very inconvenient to use. For this purpose, a straight production line is provided which is assembled from a plurality of individual work stations. Under specific conditions, the condition of sharing an assembly line often appears in the product of different grade type, when the same product of striding over formula station equipment appears, the feed is and inconvenient, and material accessory transmission efficiency is low, can't realize specific feed, makes the feeding mechanism of the line body unbalanced.

SUMMERY OF THE UTILITY MODEL

To the technical problem, an object of the utility model is to provide a flexible production line of quick change feedway and word line suitable for various line bodies, solve an assembly line and realize the interval feed according to actual production needs, promote feed efficiency, make line body feed mechanism balanced, satisfy the demand that different products were made the equipment at same production line.

In order to achieve the above object, an object of the utility model is to provide a flexible production line of quick change feedway and a word line suitable for various line bodies, the quick change feedway suitable for various line bodies includes:

a frame body;

the conveying mechanism is arranged on the upper part of the frame body and can be adjusted in a telescopic mode;

the lifting mechanism is arranged on the lower part of the frame body and is movably connected with the frame body to drive the frame body to carry out lifting adjustment.

In some embodiments, the conveying mechanism is a belt conveying structure, a regulating roller is arranged below the conveying mechanism, the conveying belt of the conveying mechanism is fixed around the regulating roller, and the conveying belt is regulated by the movement of the regulating roller so as to adapt to the telescopic regulation of the conveying mechanism.

In some embodiments, the system further comprises a controller installed on one side of the driving part close to the conveying mechanism, wherein the controller is in communication connection with the conveying mechanism and used for adjusting the transmission speed of the conveyor belt of the conveying mechanism.

In some embodiments, a sensor is provided at a discharge end of the conveyor mechanism for detecting a condition of a material accessory at the discharge end of the conveyor belt to control rotation of the conveyor belt.

In some embodiments, the conveying mechanism is further provided with a static eliminator, and the static eliminator is installed at the discharging end of the conveying mechanism.

In some embodiments, a roller is disposed below the lifting mechanism, and the roller includes a set of directional wheels and a set of universal wheels.

In some embodiments, the present invention also resides in a flexible production line for a word line, comprising:

the plurality of stations are arranged in a line;

the quick-change feeding device suitable for various line bodies in at least one of the above embodiments is mounted in front of the plurality of stations, and is used for conveying materials to the stations arranged at intervals for producing the same product.

In some embodiments, a plurality of the stations are provided with a work table, which is foldable.

In some embodiments, a plurality of stations are further provided with warning lamps, and the warning lamps are three-color lamps and used for checking the working states of the stations.

In some embodiments, the device further comprises a receiving table at two ends of the flexible production line of the same line, and the quick-change feeding device suitable for the various lines can be received at the bottom of the table.

Compared with the prior art, the utility model discloses the beneficial effect who brings does:

1. through the quick change feedway who is applicable to various line bodies of adoption, can adapt to different station demands, because during actual production, not needing each station, the same product of alternate station production may appear, through the quick change feedway who is applicable to various line bodies of adoption, can realize the leapfrog formula feed at same production line for whole production line material transmission is more balanced, and the material in time has enough to meet the need in the line, realizes flexible production.

2. Through adopting the quick change feedway that is applicable to various line bodies, can remove it, move to corresponding station department according to actual production demand and carry out the transmission of material accessory, realize nimble reasonable overall arrangement. Simultaneously, can also realize different products and produce the equipment at same production line through the quick change feedway who is applicable to various line bodies in this, realize a ray of multi-purpose.

Drawings

The above features, technical features, advantages and modes of realisation of the present invention will be further described in the following detailed description of preferred embodiments thereof, which is to be read in conjunction with the accompanying drawings.

Fig. 1 is a schematic view of an assembly structure of a quick-change feeding device suitable for various line bodies and a flexible production line of a line of the present invention;

fig. 2 is a schematic structural view of the quick-change feeding device for various line bodies of the present invention;

fig. 3 is an enlarged schematic view of the structure at the sensor of the present invention;

fig. 4 is an enlarged schematic view of the structure at the workbench of the present invention.

The reference numbers illustrate: 100-a quick-change feeding device suitable for various lines, 101-a conveyor belt, 102-material accessories, 103-an electrostatic eliminator, 104-a baffle, 105-a sensor, 106-a frame body, 107-a roller, 108-a supporting mechanism, 109-a regulating roller, 110-a controller, 111-a driving device, 200-a station, 201-a warning lamp, 202-a storage table, 203-a plug, 204-a workbench and 2041-a supporting piece.

Detailed Description

In order to more clearly illustrate embodiments of the present invention or technical solutions in the prior art, specific embodiments of the present invention will be described below with reference to the accompanying drawings. It is obvious that the drawings in the following description are only examples of the invention, and that for a person skilled in the art, other drawings and embodiments can be obtained from these drawings without inventive effort.

For the sake of simplicity, only the parts related to the utility model are schematically shown in the drawings, and they do not represent the actual structure as a product. In addition, in order to make the drawings concise and understandable, components having the same structure or function in some of the drawings are only schematically illustrated or only labeled. In this document, "one" means not only "only one" but also a case of "more than one".

It should be further understood that the term "and/or" as used in this specification and the appended claims refers to and includes any and all possible combinations of one or more of the associated listed items.

In this context, it is to be understood that, unless otherwise explicitly stated or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meaning of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In addition, in the description of the present application, the terms "first", "second", and the like are used only for distinguishing the description, and are not intended to indicate or imply relative importance.

In an embodiment, as shown in fig. 1-4, for the utility model provides a quick change feedway 100 suitable for various line bodies, including support body 106, transport mechanism and elevating system 108, transport mechanism installs in support body 106 upper portion for carry out the transmission of material accessory, can carry out flexible regulation according to actual transmission feed needs, in order to adapt to the feed processing of different spacing distances. The lifting mechanism 108 is mounted on the lower portion of the frame body 106, and is movably connected with the frame body 106 to drive the frame body 106 to be lifted and adjusted, so that the feeding requirement of a production line is met. Specifically, in the present embodiment, the conveying mechanism is a conveyor belt 101, which is horizontally disposed on the top of the support 106, and the extension direction of the conveyor belt 101 is the same as the production line direction. In this embodiment, the length of the conveyor belt 101 may be extended from 1m to 3 m. One side of the support below the conveyor belt 101 is provided with a driving device 111, the driving device 111 transmits through a synchronous belt, a driving synchronous pulley and a driven synchronous pulley, the driving synchronous pulley is fixedly connected to the driving device 111, and the driven synchronous pulley is connected with a first driving roller on one side of the conveyor belt. The second driving roller on the other side of the driven belt wheel is fixedly connected to the telescopic support and synchronously extends and retracts with the telescopic support so as to prolong or shorten the conveying path. Further, because the conveying mechanism is of a conveying belt 101 type structure, in order to match with the extension and contraction of the conveying belt 101, the adjusting roller 109 is arranged below the conveying mechanism, the conveying belt 101 of the conveying mechanism is fixed by surrounding the adjusting roller 109, and the extension and contraction of the conveying belt 101 are carried out through the movement of the adjusting roller 109 so as to adapt to the extension and contraction adjustment of the telescopic support, so that the conveying belt 101 is in a tightened state. Specifically, in the present embodiment, a vertical direction side fixed chute is provided, the adjusting roller 101 is movably provided in the fixed chute, and the conveying belt 101 is adjusted by moving the adjusting roller 109 up and down. Alternatively, the fixed chute may be a horizontally oriented slot, which is adjusted by moving the adjustment roller 109 horizontally.

In one embodiment, as shown in fig. 2, a controller 110 is further provided on the quick-change feeder 100 adapted to multiple wire bodies, and the controller 110 is mounted on a frame body near a side of the driving device 111 and is in communication with the conveying mechanism for adjusting the conveying speed of the conveyor belt 101 of the conveying mechanism. Specifically, as the conveying distance is far and near, and the safe conveying speeds of different material accessories 102 are different, in order to meet the requirement of realizing the rapid conveying of different material accessories 102, the controller 110 is arranged to be in communication connection with the driving device 111 according to different requirements, and the rotating speed of the driving device 111 is controlled, so that the conveying speed of the conveying belt 101 is controlled. Further, the controller 110 is provided with a speed control button, a driving device 111 start-stop key, a display part and a steering control key of the driving device, the start-stop key facilitates the start and the close of the whole device, the steering control key can be flexibly applied according to actual requirements to adjust the forward and the reverse directions of the conveyor belt 101, different material accessory 102 transmission directions are met, and the display part can display the transmission speed of the conveyor belt 101 and the working state of the conveyor belt 101 in real time.

In one embodiment, as shown in fig. 3, a sensor 105 is provided at the discharge end of the conveyor mechanism for detecting the status of the material pieces at the discharge end of the conveyor belt, thereby controlling the rotation of the conveyor belt 101. In specific implementation, in this embodiment, the sensor 105 is a photoelectric sensor, and when the material part is transported to the sensing position of the photoelectric sensor, the driving device 111 is controlled and stopped to rotate by the position information of the material part 102 received by the photoelectric sensor, so that the conveyor belt is stationary, and after the worker takes away the material part 102, the conveyor belt 101 resumes the transmission state, and continues to transmit the next material part 102. Further, a baffle 104 is arranged at the blanking end of the conveyor belt 101 to prevent the material fittings 102 from falling to the ground without being detected by the sensor 105 or the sensor 105 failing, so that the material fittings 102 are damaged. Further, since there may be transmission of electronic devices due to diversification of production lines, the static eliminator 103 is provided at a discharging end of the conveying structure. Static charge that may be present on the electronic device is removed by the static eliminator 103, avoiding its influence on the electronic device itself.

In one embodiment, rollers are provided below the lifting mechanism 108 to move the quick-change feeder 100 suitable for multiple wires to the station 200 where the material is to be transferred. Specifically, the roller 107 includes a set of directional wheels and a set of universal wheels, i.e., two directional wheels and two universal wheels in this embodiment, the directional wheels are used for supporting and rolling, and the universal wheels are used for adjusting the moving direction of the quick-change feeding device 100 suitable for various line bodies, so that the whole quick-change feeding device 100 suitable for various line bodies can move more conveniently and flexibly. Further, a brake device is further arranged on the roller 107, so that the whole structure is in a static state when the quick-change feeding device 100 suitable for various lines supplies materials. In this embodiment, the lifting mechanism 108 is movably connected with the frame body 106 through a screw rod in a threaded engagement manner, lifting adjustment is performed by using 4 screw rods, and the conveyor belt 101 can be lifted to 2m from 0.8m by arranging the lifting mechanism 108. The roller 107 is disposed on the supporting seat right below the lead screw, so that the roller 107 can support the entire quick-change feeding device 100 suitable for various lines. Meanwhile, in order to realize simultaneous lifting of the frame body 106 and facilitate control in this embodiment, the whole transmission device adopts a driving piece and symmetrically arranges the transmission devices, the symmetrical transmission shafts have the same structure, and the transmission devices are connected and driven by adopting couplers. By adopting such a structure, driving devices are reduced, and meanwhile, the frame body 106 can keep synchronous when ascending and descending, so that the conveying mechanism is always kept in a horizontal state.

In one embodiment, the present invention also resides in providing a flexible production line for a word line, comprising: a plurality of stations 200 and the quick-change material supply device 100 suitable for various wire bodies in the above embodiments. The multiple stations 200 are independent mechanisms and are arranged in a straight line to form a production line, the quick-change feeding device 100 suitable for various line bodies is installed in front of the multiple stations 200 arranged in the straight line, the direction of the quick-change feeding device is the same as that of the stations 200 arranged in the straight line, and the quick-change feeding device is used for conveying the material accessories 102 among the stations 200 which are arranged at different intervals and used for producing the same product. Specifically, under certain conditions, different types of products may be produced on the same production line for assembly, but in practice, not every station 200 is required, and there may be 2 or more stations in succession that are not used. At the moment, the material accessories 102 which specially correspond to each other can be conveyed through the characteristics of the quick-change feeding device 100 suitable for various wire bodies, and the telescopic conveying mechanism and the lifting mechanism 108 are matched, so that the feeding requirements of stations 200 for actual production are met, the imbalance of the wire bodies is effectively solved, the material accessories 102 are turned around in a production line, and flexible production is realized.

In one embodiment, as shown in fig. 4, a working platform 204 is provided on each station 200, and is installed at one side of the feeding port of the station 200, and can be folded, and when being unfolded, the working platform 204 is butted to the quick-change feeding device 100 suitable for various wire bodies. Specifically, the workbench 204 is mounted on the station 200 in a hinged manner, a supporting structure is arranged on the box of the station below the workbench 204, a hinged supporting member 2041 is arranged on the workbench 204 corresponding to the supporting structure, and a triangular structure is formed by the supporting member 2041 and the supporting structure and the workbench 200, so that the workbench 200 is supported and kept horizontal. When not in use, the support 2041 is taken down from the support structure to be folded, so that the production line and the quick-change feeding device 100 suitable for various line bodies can be conveniently placed. In this embodiment, the folding angle of the working table 200 is set to 90 °, so as to ensure that the working table is in a horizontal state when unfolded and does not protrude when folded. Further, still be equipped with at the both ends of a word line body and accomodate table 202, when the quick change feedway 100 that is applicable to various line bodies did not use, can place in accomodating table 202 bottom, keep whole line body arrangement clean and tidy, and accomodate the desktop of table 202 and can carry out depositing of material accessory 102.

In one embodiment, a warning lamp 201 is arranged on each station 200, the warning lamp 201 is divided into three colors, and the working state of each station can be checked through the state of the warning lamp 201. Specifically, the normal working state is the green warning light 201, the standby state is the yellow warning light 201, and the fault state is the red warning light 201. The states of the stations 200 can be visually managed by arranging the warning lamps 201 at any time. Furthermore, each station 200 is provided with a matched power supply, and a plug 203 is arranged on the outer side, so that flexible application of the single station 200 is facilitated.

It should be noted that the above embodiments can be freely combined as necessary. The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of improvements and decorations can be made without departing from the principle of the present invention, and these improvements and decorations should also be regarded as the protection scope of the present invention.

Claims

1. Quick change feedway suitable for various line bodies, its characterized in that includes:

a frame body;

2. The quick-change feeder device for multiple wire bodies according to claim 1, characterized in that,

the conveying mechanism is a conveying belt type conveying structure, an adjusting roller is arranged below the conveying mechanism, a conveying belt of the conveying mechanism surrounds the adjusting roller to be fixed, and the conveying belt is adjusted through movement of the adjusting roller to adapt to telescopic adjustment of the conveying mechanism.

3. The quick-change feeder device for multiple wire bodies according to claim 2, characterized in that,

the conveying mechanism is arranged on the conveying mechanism, and the conveying mechanism is arranged on the conveying mechanism and is used for conveying the conveying belt.

4. The quick-change feeder device for multiple wire bodies according to claim 2, characterized in that,

the blanking end of the conveying mechanism is provided with a sensor, and the sensor is used for detecting the state of a material accessory at the blanking end of the conveying belt so as to control the rotation of the conveying belt.

5. The quick-change feeder device for multiple wire bodies according to claim 4, wherein,

and the conveying mechanism is also provided with a static eliminator which is arranged at the discharging end of the conveying mechanism.

6. The quick-change feeder device for multiple wire bodies according to claim 1, characterized in that,

and a roller is arranged below the lifting mechanism and comprises a group of directional wheels and a group of universal wheels.

7. A flexible production line for a word line, comprising:

the plurality of stations are arranged in a line;

at least one quick-change feeding device suitable for multiple wire bodies according to any one of claims 1 to 6, wherein the quick-change feeding device suitable for multiple wire bodies is installed in front of the plurality of stations and used for conveying materials to the stations arranged at intervals for producing the same product.

8. A word line flexible manufacturing line according to claim 7,

a plurality of the stations are provided with a workbench which can be folded and positioned on one side of a feed port of each station, and when the stations are unfolded, the workbench is in butt joint with a quick-change feeding device suitable for various line bodies.

9. A word line flexible manufacturing line according to claim 8,

a plurality of still be equipped with the warning light on the station, the warning light is the tricolor light for look over the operating condition of station.

10. A word line flexible manufacturing line according to claim 9,

the fast-changing feeding device applicable to various line bodies can be contained at the bottom of the table.