CN216576547U

CN216576547U - Flexible intelligent manufacturing unit

Info

Publication number: CN216576547U
Application number: CN202122623805.XU
Authority: CN
Inventors: 唐鸿雁; 张玉冰; 易刚; 徐永; 任德盛
Original assignee: Shanghai Aerospace One Intelligent Technology Co ltd
Current assignee: Shanghai Aerospace One Intelligent Technology Co ltd
Priority date: 2021-10-29
Filing date: 2021-10-29
Publication date: 2022-05-24
Anticipated expiration: 2031-10-29

Abstract

The utility model relates to a flexible intelligent manufacturing unit which comprises a five-axis machining center, a ground rail robot and a three-coordinate measuring chamber, wherein the five-axis machining center and the three-coordinate measuring chamber are respectively arranged at two ends of the ground rail robot, a PLC (programmable logic controller) control cabinet and an MES (manufacturing execution system) control cabinet are arranged on the side surface of the ground rail robot, the PLC control cabinet and the MES control cabinet are respectively connected with the five-axis machining center, the ground rail robot and the three-coordinate measuring chamber, and the MES control cabinet is further connected with an MES operating end. Compared with the prior art, the automatic control system has the advantages of saving a large amount of labor input, greatly improving the machining efficiency through intelligent production scheduling, ensuring the effective working time of each machine tool and the like.

Description

Flexible intelligent manufacturing unit

Technical Field

The utility model relates to the technical field of cutting processing, in particular to a flexible intelligent manufacturing unit.

Background

In the current part processing production, especially in the field of cutting processing, the requirements on efficiency and quality control are higher and higher. The flexible manufacturing unit is an important component in the field of cutting processing, and with the gradual upgrade of mechanical intelligence and control systems, a plurality of parts can be realized at present, and the aim of realizing the goal from a blank to a finished product in one flexible manufacturing unit is realized. However, the operation of the existing flexible manufacturing unit is carried out manually, so that not only a large amount of manpower is required to be invested, but also communication and communication among all links are required through personnel, the latest production resource data cannot reach all links in time, production scheduling among the links is difficult, and the production efficiency is influenced.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a flexible intelligent manufacturing unit for overcoming the defects of large labor investment and difficult production scheduling among links in the prior art.

The purpose of the utility model can be realized by the following technical scheme:

the utility model provides a flexible intelligence manufacturing unit, includes five machining centers, ground rail robot and three-dimensional measurement room, the both ends of ground rail robot are located respectively to five machining centers and three-dimensional measurement room, the side of ground rail robot is equipped with PLC switch board and MES switch board, PLC switch board and MES switch board all are connected with five machining centers, ground rail robot and three-dimensional measurement room, the MES switch board still is connected with the MES operation end.

And the PLC control cabinet, the MES control cabinet and the MES operation end on the ground rail robot are positioned on the same side.

Furthermore, a manual preparation platform and a pre-adjusting platform are further arranged on the same side of the PLC control cabinet on the ground rail robot.

Furthermore, the number of the manual preparation platforms and the number of the MES operation ends are two, and the two manual preparation platforms are arranged between the two MES operation ends.

Furthermore, the pre-adjusting station is arranged between the MES operation end and the PLC control cabinet.

And a laser marking machine and a cleaning machine are further arranged at one end of the ground rail robot, which is close to the three-coordinate measuring chamber.

The ground rail robot is further provided with a first lathe and a second lathe respectively, and the second lathe is located between the first lathe and the five-axis machining center.

Further, the first lathe and the second lathe are located on opposite sides of a PLC control cabinet on the ground rail robot.

And a line side library is arranged on the ground rail robot.

Furthermore, the line side warehouse is located on the same side of the PLC control cabinet on the ground rail robot and between the MES operation end and the five-axis machining center.

And a safety fence is arranged in an area, which is not connected with additional equipment, of the ground rail robot.

And a rolling door is arranged between the five-axis machining center and the ground rail robot.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, each device is connected with the PLC control cabinet and the MES control cabinet, and is connected into an intelligent manufacturing unit through PLC and MES software, each device can be processed independently or sequentially according to a processing technology, and can be put in storage after being qualified through field detection after being processed, so that the automation level of cutting processing is greatly improved, the labor input is reduced, and the working efficiency is effectively improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

fig. 2 is a side view of the present invention.

Reference numerals:

1-five-axis machining center; 2-rolling doors; 3-a ground rail robot; 4-line side bank; 5-MES operation end; 6-manual preparation table; 7-pre-adjusting the station; 8-a PLC control cabinet; 9-MES control cabinet; 10-a three-coordinate measuring chamber; 11-laser marking machine; 12-a cleaning machine; 13-a first lathe; 14-a second lathe; 15-safety fence.

Detailed Description

The utility model is described in detail below with reference to the figures and specific embodiments. The present embodiment is implemented on the premise of the technical solution of the present invention, and a detailed implementation manner and a specific operation process are given, but the scope of the present invention is not limited to the following embodiments.

Examples

As shown in figures 1 and 2, the flexible intelligent manufacturing unit comprises a five-axis machining center 1, a ground rail robot 3 and a three-coordinate measuring chamber 10, wherein the five-axis machining center 1 and the three-coordinate measuring chamber 10 are respectively arranged at two ends of the ground rail robot 3, a PLC control cabinet 8 and an MES control cabinet 9 are arranged on the side surface of the ground rail robot 3, the PLC control cabinet 8 and the MES control cabinet 9 are respectively connected with the five-axis machining center 1, the ground rail robot 3 and the three-coordinate measuring chamber 10, and the MES control cabinet 9 is further connected with an MES operation end 5.

The PLC control cabinet 8, the MES control cabinet 9 and the MES operation end 5 on the ground rail robot are positioned on the same side.

And a manual preparation platform 6 and a pre-adjusting platform 7 are also arranged on the same side of the PLC control cabinet 8 on the ground rail robot.

The number of the manual preparation platforms 6 and the number of the MES operation terminals 5 are two, and the two manual preparation platforms 6 are arranged between the two MES operation terminals 5.

The pre-adjusting table 7 is arranged between the MES operation end 5 and the PLC control cabinet 8.

And a laser marking machine 11 and a cleaning machine 12 are also arranged at one end of the ground rail robot 3, which is close to the three-coordinate measuring chamber 10.

The ground rail robot 3 is further provided with a first lathe 13 and a second lathe 14 respectively, and the second lathe 14 is located between the first lathe 13 and the five-axis machining center 1.

The first lathe 13 and the second lathe 14 are located on the opposite sides of the PLC control cabinet 8 on the ground rail robot 3.

The ground rail robot 3 is provided with a line side warehouse 4.

The line side library 4 is positioned on the same side of the PLC control cabinet 8 on the ground rail robot 3 and between the MES operation end 5 and the five-axis machining center 1.

The area of the ground rail robot 3 which is not connected with the additional equipment is provided with a safety fence 15.

And a rolling door 2 is arranged between the five-axis machining center 1 and the ground rail robot 3.

In specific implementation, after manual pre-adjustment is completed on the pre-adjustment table 7, the parts are placed into the manual preparation table 6, the parts are taken out by the ground rail robot 3, the parts are operated in the MES operation end 5 according to the scheduling task of the MES control cabinet 9, the actions of all machines are controlled by the PLC control cabinet 8, the parts are milled by the five-axis machining center 1, subjected to general turning by the second lathe 14, subjected to finish turning by the first lathe 13, taken and placed into the cleaning machine 12 by the ground rail robot 3 for cleaning and blow-drying, marked by the laser marking machine 11, placed into the three-coordinate measuring chamber 10 for feeding back a precision detection result to the MES operation end 5, taken and placed into the line side library 4 by the ground rail robot 3 after being qualified, taken and placed into the manual preparation table 6 according to the scheduling task of the MES control cabinet 9, and taken out manually. The safety fence 15 is the safety protection of the whole flexible intelligent manufacturing unit, and the rolling door 2 is the safety protection during machine tool machining. The utility model can save a large amount of labor, greatly improve the processing efficiency through intelligent production scheduling and ensure the effective working time of each machine tool.

In addition, it should be noted that the shapes of the components, the names of the components, and the like of the specific embodiments described in the present specification may be different, and the above description is only an illustration of the structure of the present invention. All equivalent or simple changes in the structure, characteristics and principles of the utility model are included in the protection scope of the utility model. Various modifications or additions may be made to the described embodiments or methods may be similarly employed by those skilled in the art without departing from the scope of the utility model as defined in the appending claims.

Claims

1. The utility model provides a flexible intelligence manufacturing unit, its characterized in that includes five machining center (1), ground rail robot (3) and three-dimensional measurement room (10), the both ends of ground rail robot (3) are located respectively in five machining center (1) and three-dimensional measurement room (10), the side of ground rail robot (3) is equipped with PLC switch board (8) and MES switch board (9), PLC switch board (8) and MES switch board (9) all are connected with five machining center (1), ground rail robot (3) and three-dimensional measurement room (10), MES switch board (9) still are connected with MES operation end (5).

2. A flexible intelligent manufacturing unit according to claim 1, wherein the PLC control cabinet (8), the MES control cabinet (9) and the MES operating terminal (5) on the ground rail robot are located on the same side.

3. The flexible intelligent manufacturing unit according to claim 2, wherein a manual preparation table (6) and a pre-adjusting table (7) are further arranged on the same side of the PLC control cabinet (8) on the ground rail robot.

4. A flexible intelligent manufacturing unit according to claim 3, wherein the number of manual preparation stations (6) and MES handling ends (5) is two, and two manual preparation stations (6) are provided between two MES handling ends (5).

5. A flexible intelligent manufacturing unit according to claim 3, wherein the pre-conditioning station (7) is provided between the MES operation terminal (5) and the PLC control cabinet (8).

6. A flexible intelligent manufacturing unit according to claim 1, characterized in that the ground-rail robot (3) is further provided with a laser marking machine (11) and a cleaning machine (12) at its end next to the three-coordinate measuring chamber (10).

7. A flexible intelligent manufacturing unit according to claim 1, wherein the ground rail robot (3) is further provided with a first lathe (13) and a second lathe (14), respectively, and the second lathe (14) is located between the first lathe (13) and the five-axis machining center (1).

8. A flexible smart manufacturing unit according to claim 1, characterized in that the ground rail robot (3) is provided with a line bank (4).

9. A flexible smart manufacturing unit according to claim 1, characterized in that the area of the ground rail robot (3) not connected to additional equipment is provided with a safety fence (15).

10. A flexible intelligent manufacturing unit according to claim 1, characterized in that a roller door (2) is provided between the five-axis machining center (1) and the ground rail robot (3).