CN108747363B - Processing technology of full-automatic water pump base processing device - Google Patents
Processing technology of full-automatic water pump base processing device Download PDFInfo
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- CN108747363B CN108747363B CN201810453602.0A CN201810453602A CN108747363B CN 108747363 B CN108747363 B CN 108747363B CN 201810453602 A CN201810453602 A CN 201810453602A CN 108747363 B CN108747363 B CN 108747363B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P23/00—Machines or arrangements of machines for performing specified combinations of different metal-working operations not covered by a single other subclass
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- B23Q7/00—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting
- B23Q7/04—Arrangements for handling work specially combined with or arranged in, or specially adapted for use in connection with, machine tools, e.g. for conveying, loading, positioning, discharging, sorting by means of grippers
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Abstract
The invention discloses a full-automatic processing device of a water pump seat, which comprises a stock bin, a robot, an OP1 processing center, an OP2 processing center and an offline conveying belt, wherein the stock bin is arranged at one side of the robot, the OP1 processing center is arranged at the other side of the robot, the OP2 processing center is arranged right in front of the robot, the offline conveying belt is arranged at the side surface of the OP2 processing center, the offline conveying belt and the stock bin are positioned at the same side of the robot, and the starting end of the offline conveying belt is close to the side surface of the robot; the invention also discloses a process method adopting the processing device, which effectively solves the problems of low production efficiency, high manufacturing cost, more equipment investment, insufficient production personnel and the like of the existing water pump seat.
Description
Technical Field
The invention relates to a full-automatic processing device and process, in particular to a full-automatic processing device and process for a water pump base, and belongs to the technical field of processing and manufacturing of the water pump base.
Background
At present, the common water pump base machining process is a traditional machining production mode adopting manual operation, the machining production mode has the defects of extremely low production efficiency, high labor intensity, more workers, more equipment investment, large and unstable product quality variation, large factory floor area and incapability of fully utilizing space, a large amount of machining auxiliary tool materials and workers must be input in mass production, the machining cost is high, the production cost of a water pump base product is always high, and the application popularization of the water pump base is limited to a certain extent.
Disclosure of Invention
In order to solve the defects of the prior art, the invention provides a full-automatic processing device of a water pump base, discloses a process method adopting the processing device and aims to solve the problems of low production efficiency, high manufacturing cost, more equipment investment, insufficient production personnel and the like of the existing water pump base.
The technical scheme adopted by the invention is as follows:
the utility model provides a water pump seat full automatization processingequipment, includes feed bin, robot, OP1 machining center, OP2 machining center and the conveyer belt that rolls off the production line, the feed bin sets up in one of them one side of robot, OP1 machining center sets up the opposite side at the robot, OP2 machining center sets up the dead ahead at the robot, the conveyer belt that rolls off the production line sets up the side at OP2 machining center, just the conveyer belt that rolls off the production line is located the same one side of robot with the feed bin, and the end of starting of the conveyer belt that rolls off the production line is close to the robot side.
As a further preferred aspect of the device of the present invention, a screen fence is provided directly behind the robot.
In a further preferred embodiment of the apparatus of the present invention, the robot is a six-joint arm robot.
As a further preferred aspect of the apparatus of the present invention, a detection table is provided at the terminating end of the lower conveyer.
As a further preferred embodiment of the apparatus of the present invention, a water tank is provided between the OP1 machining center and the OP2 machining center.
As a further preferred feature of the apparatus of the present invention, the OP2 machining center is a five-axis machining center.
A full-automatic processing technology of a water pump base comprises the following steps:
(1) putting blank materials to be processed into a storage bin, and arranging the blank materials according to the workpiece display rule;
(2) the six-joint arm linkage grabbing device is characterized in that a program instruction is used for controlling six joint arms of a six-joint arm robot to grab blank materials in a storage bin and place the blank materials into a processing area of an OP1 processing center, a processing area clamp of the OP1 processing center automatically and hydraulically clamps the blank materials, grippers of the six-joint arm robot are loosened and return to a safe position, the OP1 processing center closes an automatic door of the processing area through an instruction signal to start automatic processing of the blank materials, the blank materials become semi-finished products after processing is finished, automatic detection is started through an automatic detection probe of the OP1 processing center, detection data are automatically memorized and compensated through a system of the OP1 processing center, after detection is finished, the processing area clamp of the OP1 processing center automatically loosens after receiving the program instruction, and the automatic door of the processing area automatically;
(3) the six-joint arm of the six-joint arm robot is controlled by a program command to grab a material semi-finished product processed by an OP1 processing center in a linkage manner, then the material semi-finished product is rinsed for 5 seconds in a water tank, then drained for 5 seconds, finally the material semi-finished product is rotated for 90 degrees, the OP2 processing center opens an automatic door of a processing area through a command signal, the six-joint arm robot receives the program command to place the material semi-finished product on a clamp at a designated position of the OP2 processing center, the clamp of the OP2 processing center automatically clamps the material semi-finished product, the six-joint arm robot is loosened and returns to a safety position, and the OP2 processing center closes an automatic door of the processing area through the command signal and automatically processes the material semi-finished product by five-axis rotation;
(4) after the processing is finished, the semi-finished product of the material is changed into a finished product of the material, the clamp of the OP2 processing center automatically loosens after receiving a program instruction, the automatic door of the processing area automatically opens after receiving the program instruction, the six-joint arm of the six-joint arm robot is controlled by the program instruction to grab the finished product of the material processed by the OP2 processing center in a linkage manner, then the finished product of the material is rinsed for 5 seconds in a water tank, then drained for 5 seconds, and finally the finished product of the material is placed on a lower-line conveying belt;
(5) conveying the finished product of the material to a detection table by a feeding conveyer belt, detecting the quality of the finished product of the material, performing rust prevention treatment on the detected qualified product, and then putting the qualified product into a finished product box; and placing the detected unqualified product into a defective product box.
The invention has the beneficial effects that: the problems of low production efficiency, high manufacturing cost, high equipment investment, insufficient production personnel and the like of the existing water pump base are effectively solved.
Drawings
FIG. 1 is a schematic perspective view of the apparatus of the present invention;
the main reference numerals in the figures have the following meanings:
1-bin, 2-robot, 3-OP1 machining center, 4-OP2 machining center, 5-off-line conveyer belt and 6-screen baffle.
Detailed Description
The present invention will be described in detail with reference to the accompanying drawings and examples.
As shown in fig. 1: the embodiment is a full-automatic processingequipment of water pump seat, including feed bin 1, robot 2, OP1 machining center 3, OP2 machining center 4 and offline conveyor belt 5, feed bin 1 sets up in one of them side of robot 2, OP1 machining center 3 sets up the opposite side at robot 2, OP2 machining center 4 sets up in robot 2's dead ahead, offline conveyor belt 5 sets up the side at OP2 machining center 4, and offline conveyor belt 5 is located the same one side of robot 2 with feed bin 1, the starting end of offline conveyor belt 5 is close to robot 2 sides.
In the present embodiment, a screen guard 6 is provided right behind the robot 2.
The robot 2 in the present embodiment is a six-joint arm robot.
The present embodiment is provided with a detection station at the terminating end of the take-off conveyor 5.
The present embodiment is provided with a water tank between the OP1 machining center 3 and the OP2 machining center 4.
The OP2 machining center 4 in the present embodiment is a five-axis machining center.
A full-automatic processing technology of a water pump base comprises the following steps:
(1) putting blank materials to be processed into a stock bin 1, and arranging the blank materials according to the workpiece display rule;
(2) the six-joint arm of the six-joint arm robot 2 is controlled by a program instruction to grab the blank materials in the storage bin 1 in a linkage manner and put the blank materials into a processing area of an OP1 processing center 3, a processing area clamp of the OP1 processing center 3 automatically and hydraulically clamps the blank materials, a gripper of the six-joint arm robot 2 is loosened and returns to a safe position, the OP1 processing center 3 closes an automatic door of the processing area through an instruction signal to start automatic processing of the blank materials, the blank materials become semi-finished products after processing is finished, automatic detection is started through an automatic detection probe of the OP1 processing center 3, detection data are automatically memorized and compensated through a system of the OP1 processing center 3, after detection is finished, a processing area clamp of the OP1 processing center 3 automatically loosens after receiving the program instruction, and an automatic door of the processing area automatically opens after receiving the program;
(3) six articulated arms of a six-articulated-arm robot 2 are controlled by a program command to grab a material semi-finished product processed by an OP1 processing center 3 in a linkage manner, then the material semi-finished product is rinsed for 5 seconds in a water tank, then the material semi-finished product is drained for 5 seconds, finally the material semi-finished product is rotated for 90 degrees, an automatic door of a processing area is opened by the OP2 processing center 4 through a command signal, the six-articulated-arm robot 2 receives the program command to place the material semi-finished product on a clamp at the appointed position of the OP2 processing center 4, the clamp of the OP2 processing center 4 automatically clamps the material semi-finished product, the gripper of the six-articulated-arm robot 2 is loosened and returns to a safe position, and the OP2 processing center 4 closes the automatic door of the processing area through the command signal and automatically;
(4) after the processing is finished, the semi-finished product of the material is changed into a finished product of the material, the clamp of the OP2 processing center 4 automatically loosens after receiving a program instruction, the automatic door of the processing area automatically opens after receiving the program instruction, the six-joint arm of the six-joint arm robot 2 is controlled by the program instruction to grab the finished product of the material processed by the OP2 processing center 4 in a linkage manner, then the finished product of the material is rinsed for 5 seconds in the water tank, then drained for 5 seconds, and finally the finished product of the material is placed on the off-line conveyer belt 5;
(5) the off-line conveying belt 5 conveys the finished material products to a detection table, quality detection is carried out on the finished material products, the qualified products after detection are subjected to rust prevention treatment, and then the finished product products are placed in a finished product box; and placing the detected unqualified product into a defective product box.
In the embodiment, under the condition of sufficient materials, an operator can operate other products to produce, when blank materials in the storage bin are insufficient, an alarm signal is sent out, and the operator supplements the blank materials into the storage bin and then starts the circular production in the step (1); the clamp of the OP1 machining center is hydraulic automatic clamping, the OP2 five-axis machining center replaces two traditional common four-axis machining center machines, has the function of automatic center finding on-line detection, adopts six-joint-arm robots, is produced by one-to-two, has very high degree of freedom, 5-6 axes, is suitable for the work of almost any track or angle, can be freely programmed, completes the full-automatic work, improves the production efficiency, can control the error rate, replaces a plurality of actions completed by manpower, reduces the labor intensity, automatically controls the program, runs all movement tracks according to the programmed tracks, can flexibly work, has strong interchangeability, does not have dead angle work at 360 degrees, saves the occupied space, has low requirements on the working environment, can work for a long time under the common environment, is convenient to maintain and repair, has the functions of fault prompt and alarm, can accurately reflect the specific fault position when faults occur each time, the method is convenient for rapidly removing faults and mainly comprises the following steps: the robot has a collision protection function, and the workpiece is installed in place and detected; the teaching board is adopted for operating and programming, so that a professional is not required for programming, programming can be learned in only a few minutes, any programming knowledge is not required, an interesting programming mode is provided, and programming can be completed in joy like playing games; the robot positioning system is the core of the whole equipment, and has high repeated precision due to high movement speed, X and Y coordinates are both selected to be synchronous toothed belt transmission, the repeated positioning precision of a single coordinate is 0.1mm, and the ultrafast linear movement speed is as follows: 80m/min, the synchronization of the system motion is positioned by the synchronization transmitter.
The layout design of the invention changes the original linear arrangement of manual manpower lines into a U-shaped layout structure, the processing time is increased from the original 273 seconds/piece to the current 250 seconds/piece, the processing time is saved by 23 seconds/piece, the loading and unloading time is increased from the original 45 seconds/piece to 30 seconds/piece, and 15 seconds/piece is saved; the robot is used for replacing manual operation of traditional machining, continuous operation can be realized, the production efficiency is greatly improved, and the bottleneck defect of the process is overcome; the processing capacity is stabilized, and the product quality is improved; the collision damage caused by manual transportation in the processing process is avoided, the product quality is improved, and the process time is balanced; the full-automatic mechanical operation is realized by the feeding and the blanking and the material transfer between the working procedures, a large number of material transfer cases and manual transfer auxiliary operation are removed, and the defects that the materials are easy to mix and are easy to process in the manual transfer are overcome; the full-automatic mechanical operation has the feeding mistake proofing function, and the damage of manual operation such as cutter collision, machine collision and the like is overcome; the manual operation is replaced under the environment harmful and dangerous to the human body; the labor intensity of personnel is reduced, the number of workers is reduced, and the manufacturing cost is greatly reduced; the continuous operation of equipment can be realized, and the production efficiency is improved; the layout of the production line of the equipment is optimized, the floor area is saved, the using number of the equipment is reduced, the cost is saved, the production cost is reduced, the problems of more workers for processing and more equipment using in the traditional process and high manufacturing cost are solved, and the method has the value of popularization and application; the problems of low production efficiency, high manufacturing cost, high equipment investment, insufficient production personnel and the like of the existing water pump base are effectively solved.
The above description is only a preferred embodiment of the present patent, and it should be noted that, for those skilled in the art, several modifications and decorations can be made without departing from the inventive concept, and these modifications and decorations should also be regarded as the protection scope of the present patent.
Claims (1)
1. A processing technology of a water pump seat full-automatic processing device comprises a stock bin, a robot, an OP1 processing center, an OP2 processing center and an offline conveying belt, wherein the stock bin is arranged on one side of the robot, the OP1 processing center is arranged on the other side of the robot, the OP2 processing center is arranged right in front of the robot, the offline conveying belt is arranged on the side surface of the OP2 processing center, the offline conveying belt and the stock bin are positioned on the same side of the robot, and the starting end of the offline conveying belt is close to the side surface of the robot; a screen baffle is arranged right behind the robot; the robot is a six-joint arm robot; a detection platform is arranged at the termination end of the off-line conveying belt; a water tank is arranged between the OP1 machining center and the OP2 machining center; the OP2 machining center is a five-axis machining center; the method is characterized by comprising the following steps:
(1) putting blank materials to be processed into a storage bin, and arranging the blank materials according to the workpiece display rule;
(2) the six-joint arm linkage grabbing device is characterized in that a program instruction is used for controlling six joint arms of a six-joint arm robot to grab blank materials in a storage bin and place the blank materials into a processing area of an OP1 processing center, a processing area clamp of the OP1 processing center automatically and hydraulically clamps the blank materials, grippers of the six-joint arm robot are loosened and return to a safe position, the OP1 processing center closes an automatic door of the processing area through an instruction signal to start automatic processing of the blank materials, the blank materials become semi-finished products after processing is finished, automatic detection is started through an automatic detection probe of the OP1 processing center, detection data are automatically memorized and compensated through a system of the OP1 processing center, after detection is finished, the processing area clamp of the OP1 processing center automatically loosens after receiving the program instruction, and the automatic door of the processing area automatically;
(3) the six-joint arm of the six-joint arm robot is controlled by a program command to grab a material semi-finished product processed by an OP1 processing center in a linkage manner, then the material semi-finished product is rinsed for 5 seconds in a water tank, then drained for 5 seconds, finally the material semi-finished product is rotated for 90 degrees, the OP2 processing center opens an automatic door of a processing area through a command signal, the six-joint arm robot receives the program command to place the material semi-finished product on a clamp at a designated position of the OP2 processing center, the clamp of the OP2 processing center automatically clamps the material semi-finished product, the six-joint arm robot is loosened and returns to a safety position, and the OP2 processing center closes an automatic door of the processing area through the command signal and automatically processes the material semi-finished product by five-axis rotation;
(4) after the processing is finished, the semi-finished product of the material is changed into a finished product of the material, the clamp of the OP2 processing center automatically loosens after receiving a program instruction, the automatic door of the processing area automatically opens after receiving the program instruction, the six-joint arm of the six-joint arm robot is controlled by the program instruction to grab the finished product of the material processed by the OP2 processing center in a linkage manner, then the finished product of the material is rinsed for 5 seconds in a water tank, then drained for 5 seconds, and finally the finished product of the material is placed on a lower-line conveying belt;
(5) conveying the finished product of the material to a detection table by a feeding conveyer belt, detecting the quality of the finished product of the material, performing rust prevention treatment on the detected qualified product, and then putting the qualified product into a finished product box; and placing the detected unqualified product into a defective product box.
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| CN108747363B true CN108747363B (en) | 2020-04-17 |
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| US5125154A (en) * | 1990-09-28 | 1992-06-30 | The Boeing Company | Automated termination station and method of using same |
| CN101530967A (en) * | 2009-04-20 | 2009-09-16 | 严孝诚 | Horizontal pentahedral machining center machine tool |
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