CN216576515U

CN216576515U - Cross bar mounting equipment

Info

Publication number: CN216576515U
Application number: CN202123320530.9U
Authority: CN
Inventors: 陶佳能; 廖满元
Original assignee: Jiangsu Hongruida New Energy Equipment Co ltd
Current assignee: Jiangsu Hongruida New Energy Equipment Co ltd
Priority date: 2021-12-27
Filing date: 2021-12-27
Publication date: 2022-05-24
Anticipated expiration: 2031-12-27

Abstract

The utility model relates to a cross rod installation device, which comprises a line body component, a feeding component arranged on one side of the line body component, a feeding streamline of the feeding component and an alignment mechanism, wherein the alignment mechanism is arranged at the discharging end of the feeding streamline; the material taking assembly comprises a material taking transfer module, an R-axis module and material taking claws, the material taking transfer module is erected above the line body assembly, the material taking claws are connected through a material taking mounting plate, the R-axis module is connected with the material taking transfer module through an assembling bracket, and the R-axis module drives the material taking mounting plate to rotate; the locking screw assembly is arranged at two ends of the line body assembly and comprises a first jacking module, an electric screwdriver and a first horizontal pushing module, the first horizontal pushing module is connected with the electric screwdriver, and the first jacking module drives the first horizontal pushing module to lift. The utility model discloses can accomplish the horizontal pole installation high-efficiently, and the installation effectiveness is high, the product uniformity is good.

Description

Cross bar mounting equipment

Technical Field

The utility model belongs to the technical field of photovoltaic module makes and specifically relates to indicate a horizontal pole lock screw equipment.

Background

In the photovoltaic industry, the larger the component size, the higher the product power, thereby reducing photovoltaic power costs. And the photovoltaic module calculates the productivity by the output power, which means the same time, the production capacity of the photovoltaic module is improved and the production cost is reduced on the premise of no change of equipment, personnel, auxiliary materials and the like. Meanwhile, with the increase of the area of the assembly, the productivity of EL (electroluminescence) and power testing instruments and the like is improved, the cost of the frame, glass, a back plate, an EVA film and the like of the assembly is saved, and the cost of the welding strip bus bar is also saved.

The large assembly reduces the power generation cost of the photovoltaic industry, and is a trend of industry development, but the extra-large assembly has certain risks in terms of safety and reliability. On one hand, on the basis of the original support, the glass is more easily damaged when being enlarged; on the other hand, the aluminium alloy that supports photovoltaic module has certain intensity and hardness, along with photovoltaic module's increase, the aluminium alloy is the distortion more easily, causes photovoltaic module's damage. Therefore, in the prior art, a cross rod is added on the basis of the original square aluminum frame to form a square supporting frame.

Because the cross-section of the original square-shaped aluminum profile is Contraband type, the cross bar needs to be clamped into Contraband type, the operation is not changed, and therefore the installation efficiency of the cross bar is low at present.

SUMMERY OF THE UTILITY MODEL

Therefore, the utility model aims to solve the technical problem lie in overcoming the defect that horizontal pole installation effectiveness is low among the prior art, provide a horizontal pole erection equipment, can accomplish the horizontal pole installation by the high efficiency, and the installation effectiveness is high, the product uniformity is good.

In order to solve the technical problem, the utility model provides a horizontal pole erection equipment, including the line body subassembly, still include:

the feeding assembly is arranged on one side of the line body assembly, the feeding assembly comprises a feeding streamline and an alignment mechanism, and the alignment mechanism is arranged at the discharging end of the feeding streamline;

the material taking assembly comprises a material taking and transferring module, an R-axis module and material taking claws, the material taking and transferring module is erected above the line body assembly, a plurality of the material taking claws are connected through a material taking and mounting plate, the R-axis module is connected with the material taking and transferring module through an assembling bracket, and the R-axis module drives the material taking and mounting plate to rotate;

the locking screw assembly is arranged at two ends of the line body assembly and comprises a first jacking module, an electric screwdriver and a first horizontal pushing module, the first horizontal pushing module is connected with the electric screwdriver, and the first jacking module drives the first horizontal pushing module to lift.

In an embodiment of the utility model, be provided with the feed bin above the pay-off subassembly, the feed bin is separated for a plurality of bins along the direction of pay-off streamline, feed bin lower extreme both sides are provided with the prong, the prong inserts through the drive of second flat push module the bin, the second flat push module is installed in the backup pad, the backup pad is gone up and down through the drive of second jacking module.

The utility model discloses an embodiment, the second jacking module is installed on the supporting seat, the supporting seat passes through material loading slide rail slidable mounting on the base face.

In an embodiment of the utility model, the pay-off streamline includes feeding motor, feeding belt and synchronous pulley, feeding belt twines on the synchronous pulley, feeding motor drive synchronous pulley, evenly be provided with a plurality of shelves on the feeding belt.

The utility model discloses an embodiment, adjust mechanism well including set up in the centering module and the third jacking module of pay-off streamline both sides, the third jacking module is connected with the U-shaped jacking piece, the centering module is located the third jacking module is kept away from one side of pay-off streamline, centering module and third jacking module link to each other with adjusting the slide rail well through adjusting the connecting plate well.

In an embodiment of the present invention, a traversing module is disposed between the first jacking module and the first pushing module, and the traversing module is disposed perpendicular to the first pushing module.

In an embodiment of the present invention, a distance adjusting module is disposed between the first jacking module and the first horizontal pushing module, and the distance adjusting module is parallel to the first horizontal pushing module.

The utility model discloses an embodiment, the roll adjustment module includes the roll adjustment lead screw, two of roll adjustment lead screw are provided with the roll adjustment slide rail, first flat push module with nut and roll adjustment slide rail on the roll adjustment lead screw link to each other, roll adjustment lead screw end connection has the rotation hand wheel.

The utility model discloses an in the embodiment, lock screw subassembly top correspondence is provided with locating component, locating component includes the lifting module, the lifting module passes through the locating plate and connects the location clamping jaw.

In an embodiment of the present invention, a frame pressing block is further installed below the positioning plate.

Compared with the prior art, the technical scheme of the utility model have following advantage:

horizontal pole erection equipment, can high-efficiently accomplish the horizontal pole installation, and the installation effectiveness is high, the product uniformity is good.

Drawings

In order to make the content of the invention more clearly understood, the invention will now be described in further detail with reference to specific embodiments thereof, in conjunction with the accompanying drawings, in which

FIG. 1 is a schematic view of the overall structure of the present invention;

fig. 2 is a top view of the present invention;

fig. 3 is a schematic view of a take-out assembly of the present invention;

figure 4 is a schematic view of a storage bin of the present invention;

FIG. 5 is a schematic view of the lock screw assembly of the present invention;

fig. 6 is a schematic view of the positioning assembly of the present invention.

The specification reference numbers indicate: 10. a feeding assembly; 11. a feed flow line; 111. a feeding motor; 112. A feeding belt; 113. a synchronous pulley; 114. separating the gear; 12. an alignment mechanism; 121. a third jacking module; 122. jacking blocks; 123. a centering module; 124. aligning the connecting plate; 125. aligning the slide rail;

20. a material taking assembly; 21. a material taking and transferring module; 22. an R-axis module; 23. a material taking claw; 24. taking a material mounting plate; 25. assembling a bracket;

30. a lock screw assembly; 31. a first jacking module; 32. electric screwdriver; 33. a first horizontal pushing module; 34. A transverse moving module; 35. a distance adjusting module; 351. adjusting a distance screw rod; 352. adjusting the distance of the slide rail; 353. a hand wheel;

40. a storage bin; 41. a bin; 42. a tine; 43. a second horizontal pushing module; 44. a support plate; 45. a second jacking module; 46. a supporting seat; 47. a feeding slide rail;

50. a positioning assembly; 51. a lifting module; 52. positioning the clamping jaw; 53. positioning a plate; pressing a frame block;

60. a wire body assembly;

70. a cross bar.

Detailed Description

The present invention is further described with reference to the following drawings and specific embodiments so that those skilled in the art can better understand the present invention and can implement the present invention, but the embodiments are not to be construed as limiting the present invention.

Referring to fig. 1, 2 and 3, the overall structure of the installation device of the cross bar 70 of the present invention is schematically illustrated. The installation equipment of the cross rod 70 of the utility model comprises a line body component frame pressing block; 60, further comprising:

the feeding assembly 10 is arranged on the line body assembly frame pressing block; 60, the feeding assembly 10 comprises a feeding streamline 11 and an alignment mechanism 12, and the alignment mechanism 12 is arranged at the discharge end of the feeding streamline 11;

the material taking assembly 20 comprises a material taking and transferring module 21, an R-axis module 22 and a material taking claw 23, wherein the material taking and transferring module 21 is erected on the line body assembly press frame block; 60, a plurality of material taking claws 23 are connected through a material taking mounting plate 24, the R-axis module 22 is connected with the material taking transfer module 21 through an assembling bracket 25, and the R-axis module 22 drives the material taking mounting plate 24 to rotate;

the locking screw assembly 30 is arranged on the wire body assembly frame pressing block; 60 both ends, lock screw subassembly 30 includes first jacking module 31, criticize 32 and first flat push module 33, first flat push module 33 is connected criticize 32, first jacking module 31 drive first flat push module 33 goes up and down.

In this embodiment, the feeding flow line 11 conveys the cross bars 70 in place to the alignment mechanism 12, the alignment mechanism 12 separates the cross bars 70 from the feeding flow line 11, and adjusts the positions of the cross bars 70 to make the cross bars 70 correspond to the installation positions. That is, the angle of the adjusting rail 70 is parallel to the installation position, and the positions of both ends are identical to the installation position.

The material taking and transferring module 21 drives the material taking claw 23 to move to the aligning mechanism 12, the material taking claw 23 clamps the lower cross rod 70 from the aligning mechanism 12, and in order to ensure the stability of clamping the cross rod 70, the clamping surface of the material taking claw 23 is matched with the shape of the cross rod 70. The material taking and transferring module 21 drives the cross rod 70 to move to the position to be installed, and at this time, because the cross rod 70 is located above the aluminum profiles, the length of the cross rod 70 is greater than the distance between the upper ends of the aluminum profiles on the two sides. For making in the horizontal pole 70 can insert the aluminium alloy, R axle module 22 drive is got material mounting panel 24 and is rotated for horizontal pole 70 slopes, and the length on the installation direction is less than the distance between the both sides aluminium alloy upper end after horizontal pole 70 slopes, thereby horizontal pole 70 can paste the surface of leaning on photovoltaic module glass. The R-axis module 22 then drives the take-out mounting plate 24 again to rotate in the opposite direction so that the cross bar 70 rotates back to the mounting direction, at which point the two ends of the cross bar 70 are inserted into the aluminum profile and aligned with the screw holes in the aluminum profile.

The first jacking module 31 jacks up the first horizontal pushing module 33, so that the screwdriver 32 is aligned with the position of the screw hole, and the first horizontal pushing module 33 pushes the screwdriver 32 to be close to the aluminum profile until the aluminum profile is locked with the cross bar 70.

The cross bar 70 of the present invention can be manually or by other means fed to the feed stream line 11. Utilize and move the module and deliver to the mounted position top back with horizontal pole 70 from the aluminium alloy top, realize inserting horizontal pole 70 in the aluminium alloy through the rotation of R axle module 22, R axle module 22 only need rotate a small-angle and can guarantee the insertion of horizontal pole 70, simple structure, convenient operation.

In order to reduce the manual use and improve the cruising ability of the equipment, a storage bin 40 is arranged above the feeding assembly 10 as a preferred embodiment of the invention. The feeding assembly 10 directly takes the materials from the bin 40, and the screw locking device can continuously work until the bin 40 is empty. Specifically, referring to fig. 4, the storage bin 40 is divided into a plurality of storage chambers 41 along the direction of the feeding streamline 11, two sides of the lower end of the storage bin 40 are provided with fork teeth 42, the fork teeth 42 are driven to be inserted into the storage chambers 41 by a second horizontal pushing module 43, the second horizontal pushing module 43 is installed on a supporting plate 44, and the supporting plate 44 is driven to lift by a second lifting module 45.

In this embodiment, a stack of cross bars 70 is placed in each bin 41, in an initial state, the second horizontal pushing module 43 drives the fork teeth 42 to be away from the bin 41, the cross bar 70 at the lowest position falls on the feeding line body at the lower position, then the second jacking module 45 pushes the second horizontal pushing module 43 to be lifted to a height matched with the cross bar 70 at the second row, and the second horizontal pushing module 43 pushes the fork teeth 42 to be inserted into the cross bar 70 at the second row. The second jacking module 45 continues to push the second pushing module 43 to ascend, and the fork teeth 42 connected with the second pushing module 43 drive the cross bars 70 above the second pushing module to move upwards, so that the cross bars 70 above the second row are separated from the cross bars 70 at the bottommost layer, and the feeding flow line 11 can drive the cross bars 70 at the bottommost layer to move. One of the crossbars 70 is taken and the feed flow line 11 is advanced one by one until a row of crossbars 70 is taken in its entirety. The second jacking module 45 drives the second pushing module 43 to descend so that the cross bar 70 at the lowest layer is in contact with the feed stream line 11. Then the second horizontal pushing module 43 firstly drives the fork teeth 42 to be drawn out from the cross bar 70, and then the second jacking module 45 pushes the second horizontal pushing module 43 to ascend, so that the height of the fork teeth 42 corresponds to that of the cross bar 70 in the second row, the second horizontal pushing module 43 pushes the fork teeth 42 to be inserted into the cross bar 70 in the second row, and finally the second jacking module 45 pushes the fork teeth 42 to drive the cross bar 70 to ascend so as to be separated from the cross bar 70 at the lowest layer. The process is repeated until all the cross bars 70 in the bin 40 are taken. Further, the required horizontal pole 70 of the photovoltaic module of equidimension also is different, for improve equipment's application scope, second jacking module 45 installs on supporting seat 46, supporting seat 46 passes through material loading slide rail 47 slidable mounting on the base face. Since the position of the support base 46 is not frequently adjusted because the plurality of cross bars 70 are of the same size, the position of the support base 46 on the loading chute 47 can be manually adjusted. When the size of the cross bar 70 is changed, the supporting seat 46 is manually pushed to the corresponding position, and then the supporting seat 46 and the feeding slide rail 47 are locked.

As a preferred embodiment of the present invention, the feeding streamline 11 comprises a feeding motor 111, a feeding belt 112 and a synchronous pulley 113, the feeding belt 112 is wound on the synchronous pulley 113, the feeding motor 111 drives the synchronous pulley 113, and a plurality of partitions 114 are uniformly arranged on the feeding belt 112. In this embodiment, the distance between the partitions 114 is the same as the distance between the chambers 41, and the cross bar 70 dropped from the chamber 41 directly falls between the partitions 114, and the partitions 114 can prevent the angle of the cross bar 70 from changing during the transfer, so that the cross bar 70 is transferred in a posture parallel to the mounting position as much as possible.

As a preferred embodiment of the present invention, the aligning mechanism 12 includes a centering module 123 and a third jacking module 121 which are disposed on two sides of the feeding flow line 11, the third jacking module 121 is connected to a U-shaped jacking block 122, the centering module 123 is located on one side of the third jacking module 121 far away from the feeding flow line 11, and the centering module 123 and the third jacking module 121 are connected to an aligning slide rail 125 through an aligning connection plate 124.

In this embodiment, the third jacking module 121 pushes the jacking block 122 to ascend, so as to jack the cross bar 70 from the feeding streamline 11, the U-shaped jacking block 122 limits the position of the cross bar 70, and the centering module 123 clamps the cross bar 70 from two sides of the cross bar 70, so that the cross bar 70 is centered, and the position of the cross bar 70 is determined. When the dimension of the cross bar 70 is changed, the locking between the alignment connecting plate 124 and the alignment slide 125 can be released, and the alignment connecting plate 124 and the alignment slide 125 can be locked after the position of the alignment connecting plate 124 is adjusted. The application range of the equipment is improved.

Referring to fig. 5, as a preferred embodiment of the present invention, each end of the cross bar 70 is locked with the aluminum profile by only one screw, and the connection is not stable enough, so that there are two screw holes on the aluminum profile, and in order to realize that the screwdriver 32 is respectively matched with the two screw holes, a traverse module 34 is disposed between the first jacking module 31 and the first pushing module 33, and the traverse module 34 and the first pushing module 33 are vertically disposed, so that the screwdriver 32 can move along the length direction of the aluminum profile to be matched with different screw holes. Meanwhile, in order to be suitable for photovoltaic modules with different sizes, a distance adjusting module 35 is arranged between the first jacking module 31 and the first horizontal pushing module 33, and the distance adjusting module 35 is arranged in parallel with the first horizontal pushing module 33. The distance adjusting module 35 adjusts the distance between the screwdriver 32 and the aluminum profile in the initial state.

In this embodiment, after the cross bar 70 is moved to the installation position, the screw locking position on the cross bar 70 is matched with the screw hole on the aluminum profile. The first jacking module 31 firstly jacks the electric screwdriver 32 from the lower side of the photovoltaic module, so that the height of the electric screwdriver 32 is matched with that of the screw hole. Secondly, sideslip module 34 drive the screwdriver 32 and correspond with the position of first screw hole, and first smooth module 33 promotes the screwdriver 32 and drives the screwdriver 32 after locking the screw in the screw hole and keeps away from the aluminium alloy, prevents that the screwdriver 32 from being too close to the fish tail aluminium alloy. Then, the traverse module 34 drives the screwdriver 32 to correspond to the second screw hole, and the first horizontal pushing module 33 pushes the screwdriver 32 again to lock the screws into the screw holes, thereby completing the locking of the screws. When photovoltaic module's size changed, the roll adjustment module 35 drives the electricity and criticizes 32 and remove, adjusts the distance between electricity and criticize 32 and the aluminium alloy, guarantees that first flat push module 33 can promote the electricity and criticize 32 and contact the aluminium alloy and carry out the lock screw. Specifically, the distance adjusting module 35 includes a distance adjusting screw 351, two distance adjusting slide rails 352 are arranged on the distance adjusting screw 351, the first horizontal pushing module 33 is connected with a nut on the distance adjusting screw 351 and the distance adjusting slide rails 352, and a rotating hand wheel 353 is connected to the end of the distance adjusting screw 351. When the size of the photovoltaic module is changed, the hand wheel 353 is rotated, the position of the nut on the distance-adjusting screw rod 351 is changed, the position of the first horizontal pushing module 33 and the position of the electric screwdriver 32 which are connected with the nut are changed, and the adjustment is convenient.

Referring to fig. 6, as a preferred embodiment of the present invention, when the R-axis module 22 drives the material taking mounting plate 24 to rotate, the cross bar 70 has a certain rotational inertia due to the long length of the cross bar 70 and the moving weight, which causes the hole position on the cross bar 70 to deviate from the screw hole on the aluminum profile. In order to ensure that the cross bar 70 corresponds to the screw hole on the aluminum profile, a positioning component 50 is correspondingly arranged above the screw locking component 30, the positioning component 50 comprises a lifting module 51, and the lifting module 51 is connected with a positioning clamping jaw 52 through a positioning plate 53. After the R-axis module 22 rotates the cross bar 70 to a proper position, the material taking claw 23 releases the cross bar 70, the positioning clamping claw 52 is opened, the lifting module 51 drives the positioning clamping claw 52 to descend, the positioning clamping claw 52 is folded to clamp the cross bar 70, and the center position of the positioning clamping claw 52 is determined, so that the accurate position of the clamped cross bar 70 can be ensured. In order to further ensure the matching of the cross bar 70 and the aluminum profile, a press frame block is further installed below the positioning plate 53. After the lifting module 51 descends, the pressing block firstly presses the aluminum profile to ensure that the position of the aluminum profile is unchanged, and the rear positioning clamping jaw 52 clamps the cross rod 70, so that the two are completely matched.

It should be understood that the above examples are only for clarity of illustration and are not intended to limit the embodiments. Other variations and modifications will be apparent to persons skilled in the art in light of the above description. And are neither required nor exhaustive of all embodiments. And obvious variations or modifications can be made without departing from the scope of the invention.

Claims

1. The utility model provides a horizontal pole erection equipment, includes line body subassembly, its characterized in that still includes:

the material taking assembly comprises a material taking transfer module, an R-axis module and material taking claws, the material taking transfer module is erected above the line body assembly, the material taking claws are connected through a material taking mounting plate, the R-axis module is connected with the material taking transfer module through an assembling bracket, and the R-axis module drives the material taking mounting plate to rotate;

2. The cross bar mounting equipment according to claim 1, wherein a storage bin is arranged above the feeding assembly, the storage bin is divided into a plurality of storage chambers along the direction of the feeding streamline, fork teeth are arranged on two sides of the lower end of the storage bin, the fork teeth are driven to be inserted into the storage chambers through a second horizontal pushing module, the second horizontal pushing module is mounted on a supporting plate, and the supporting plate is driven to lift through the second horizontal pushing module.

3. The crossbar installation apparatus of claim 2 wherein the second jacking module is mounted on a support base, the support base being slidably mounted on a base surface by a loading slide.

4. The cross bar mounting device as claimed in claim 1, wherein the feeding flow line comprises a feeding motor, a feeding belt and a synchronous pulley, the feeding belt is wound on the synchronous pulley, the feeding motor drives the synchronous pulley, and a plurality of partitions are uniformly arranged on the feeding belt.

5. The cross-bar mounting apparatus of claim 1, wherein the alignment mechanism comprises a centering module and a third jacking module disposed on two sides of the feed flow line, the third jacking module is connected to a U-shaped jacking block, the centering module is located on a side of the third jacking module away from the feed flow line, and the centering module and the third jacking module are connected to an alignment slide rail through an alignment connection plate.

6. The crossbar mounting apparatus of claim 1 wherein a traverse module is disposed between the first jacking module and the first pushing module, the traverse module and the first pushing module being disposed perpendicular to each other.

7. The cross-bar mounting apparatus of claim 1 or 6, wherein a distance adjusting module is disposed between the first jacking module and the first horizontal pushing module, and the distance adjusting module is disposed in parallel with the first horizontal pushing module.

8. The cross bar mounting equipment according to claim 7, wherein the distance adjusting module comprises distance adjusting screw rods, two distance adjusting slide rails are arranged on the distance adjusting screw rods, the first horizontal pushing module is connected with nuts on the distance adjusting screw rods and the distance adjusting slide rails, and the end parts of the distance adjusting screw rods are connected with rotating hand wheels.

9. The cross bar mounting equipment according to claim 1, wherein a positioning assembly is correspondingly arranged above the screw locking assembly, the positioning assembly comprises a lifting module, and the lifting module is connected with the positioning clamping jaw through a positioning plate.

10. The cross-bar mounting apparatus of claim 9, wherein a clamping block is further mounted below the positioning plate.