CN111168188A - Battery loading attachment of solar cell welding machine - Google Patents
Battery loading attachment of solar cell welding machine Download PDFInfo
- Publication number
- CN111168188A CN111168188A CN202010030560.7A CN202010030560A CN111168188A CN 111168188 A CN111168188 A CN 111168188A CN 202010030560 A CN202010030560 A CN 202010030560A CN 111168188 A CN111168188 A CN 111168188A
- Authority
- CN
- China
- Prior art keywords
- solar
- frame
- battery
- welding
- strip
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 238000003466 welding Methods 0.000 title claims abstract description 145
- 239000000463 material Substances 0.000 claims abstract description 81
- 238000005520 cutting process Methods 0.000 claims description 24
- 239000011248 coating agent Substances 0.000 claims description 16
- 238000000576 coating method Methods 0.000 claims description 16
- 230000004907 flux Effects 0.000 claims description 15
- 239000002699 waste material Substances 0.000 claims description 14
- 239000000843 powder Substances 0.000 claims description 8
- 238000007599 discharging Methods 0.000 claims description 5
- 238000000034 method Methods 0.000 claims description 4
- 230000008569 process Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000007246 mechanism Effects 0.000 description 26
- 229910000679 solder Inorganic materials 0.000 description 15
- 238000003825 pressing Methods 0.000 description 9
- 238000005476 soldering Methods 0.000 description 9
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 6
- 230000000712 assembly Effects 0.000 description 4
- 238000000429 assembly Methods 0.000 description 4
- 230000007704 transition Effects 0.000 description 4
- 238000001035 drying Methods 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229910052742 iron Inorganic materials 0.000 description 3
- 241000252254 Catostomidae Species 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 238000001514 detection method Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000005485 electric heating Methods 0.000 description 1
- 238000002789 length control Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Manufacturing & Machinery (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Photovoltaic Devices (AREA)
Abstract
The invention relates to a solar cell production device. A battery feeding device of a solar battery welding machine comprises an underframe, a material frame, a material pushing cylinder, a material pushing plate, a positioning cylinder, a positioning plate, a lifting frame, a direct current motor and a lead screw assembly; the material frame is fixedly arranged on the underframe, the underframe is fixedly arranged on the rack, the lifting frame is in movable fit with the underframe, the direct current motor and the lead screw assembly are arranged on the underframe, the direct current motor is connected with the input end of the lead screw assembly, and the output end of the lead screw assembly is connected with the lifting frame; the material pushing plate is movably connected in the material frame, the positioning cylinder is installed on the side of the material frame, and the telescopic end of the positioning cylinder is connected with the material pushing plate. The solar cell is stacked in the solar box, and the plurality of solar boxes are stacked simultaneously, so that the capacity of the solar cell is greatly improved, and the empty solar box can realize automatic material return.
Description
Technical Field
The invention relates to solar cell production equipment, in particular to a cell feeding device of a solar cell welding machine.
Background
The welding of the solar cell slice is generally divided into two steps, the first step is to weld a welding strip on a main grid of a front electrode, when welding, the welding strip is coated with scaling powder and dried, then the cell slice is placed on a preheating plate to be preheated to 40-50 ℃, then the welding strip is placed at a proper position of a main grid line of the cell slice, so that the central line of the welding strip is superposed with the central line of the main grid line, then an electric soldering iron slides along the direction of the main grid line and firmly welds the whole welding strip, the whole welding process needs very precise operation and control, otherwise, the product quality problem is easily generated. And the second step is to weld the battery plate welded with the welding strip in the first step and the back battery of the second battery plate.
The existing solar cell welding machine has a plurality of structures, for example, the patent with the publication number of CN109623217A is disclosed by the intellectual property office of China, and a solar cell welding machine is disclosed, so that the automatic welding of a plurality of solar cell strings is realized, the production efficiency is improved, and the solar cell welding machine is mainly used for the second-step welding. For another example, the chinese intellectual property office discloses a patent with publication number CN102528203B and patent name of semi-automatic single welder for solar cell, which includes a machine base, and is characterized in that: the machine base is sequentially provided with a welding strip fixing device along the length direction; a solder strip straightening device; a feeding device; a flux coating device; a soldering flux drying device; the welding strip cutting device comprises a tool rest, a first pressing device, a cutter and a welding head, wherein a chopping block is arranged at the bottom of the tool rest; and the welding strip traction device comprises a second pressing device capable of fixing the welding strip and a driving device capable of controlling the second pressing device to move back and forth between the cut-off position of the welding strip and the welding station. This patent solar wafer get put and adopt manual operation, and the welding is accomplished through equipment, and production efficiency is low to photovoltaic cell's degree of accuracy and efficiency are not high on the manual work. First closing device and second closing device realize pressing from both sides tightly through the electro-magnet, weld the area and directly place on the battery surface, can take place the dislocation phenomenon, influence welded precision.
The existing solar cell welding machine has the following defects: 1. the automatic feeding efficiency of the solar cell is not high, the material box needs to be replaced manually, and the battery storage is less; 2. the welding strip is directly placed and is easy to bounce, the welding precision of the welding strip is not high, and the length control is different; 3. the battery is not detected before welding, so that unqualified welding can be caused, and unnecessary waste is caused.
Disclosure of Invention
The purpose of the invention is: the battery loading attachment of the solar cell welding machine is provided for solving the problems that the loading efficiency of the solar cell is not high and the material box needs to be replaced manually in the prior art, the battery box is used for automatically replacing the loading, the battery holding capacity is large, and the production efficiency is high.
For the purpose of the invention, the following technical scheme is adopted for realizing the purpose: a battery feeding device of a solar battery welding machine comprises an underframe, a material frame, a material pushing cylinder, a material pushing plate, a positioning cylinder, a positioning plate, a lifting frame, a direct current motor and a lead screw assembly; the material frame is fixedly arranged on the bottom frame, the bottom frame is fixedly arranged on the rack, and a guide shaft is arranged on the bottom frame; the lifting frame is in movable fit with the underframe through a guide shaft, the direct current motor and the lead screw component are arranged on the underframe, the direct current motor is connected with the input end of the lead screw component, and the output end of the lead screw component is connected with the lifting frame; the upper end of the lifting frame is provided with two strip-shaped rods, and the size of each strip-shaped rod is matched with the shape of the battery piece; the material pushing plate is movably connected in the material frame, the positioning cylinder is arranged on the side of the material frame, and the telescopic end of the positioning cylinder is connected with the material pushing plate; the positioning cylinder is fixedly arranged on the other side of the material frame through the mounting seat, the positioning plate is arranged at the telescopic end of the positioning cylinder, and the positioning plate extends into the material frame from the side.
Preferably, the material frame is a box body, the solar box can be just stacked, two stacks of solar cells are stacked in the solar box, and a square hole for the lifting frame to pass through is formed in the bottom of the solar box; the bottom edge of the material frame is provided with a rectangular hole, the solar box can fall down from the rectangular hole, the side edge of the rectangular hole is provided with two smaller rectangular holes, and the shape of the rectangular hole is matched with the size of the strip-shaped rod at the top end of the lifting frame.
Preferably, the material frame is further provided with a sensor.
The battery loading device of a solar battery welder according to the claim, characterized in that the screw assembly comprises a screw shaft and a screw nut engaged with the screw shaft.
Preferably, when the device works, the solar boxes are vertically stacked in the material frame, the solar boxes are pressed tightly by the material pushing cylinder and the positioning cylinder, the solar boxes close to one side of the positioning plate are loaded, the direct current motor drives the screw rod assembly to move, so that the lifting frame is driven to ascend, the solar cells in the solar boxes are jacked, the solar cells in one solar box are waited to be moved, and after all the solar cells in one solar box are moved out, the positioning cylinder drives the positioning plate to retreat, so that the empty solar box is leaked from the bottom of the material frame.
A solar cell welding machine comprises a rack, a cell feeding device, a cell carrying device, a waste removing device, a rotary table jig, a welding strip scaling powder coating device, a welding strip fixed-length feeding device, a welding device and a discharging device, wherein the cell feeding device, the cell carrying device, the waste removing device, the rotary table jig, the welding strip scaling powder coating device, the welding strip fixed-length feeding device, the welding device and the discharging device are; the battery feeding device and the waste material removing device are arranged side by side, the battery carrying device is positioned above the battery feeding device and the waste material removing device, and the battery carrying device is connected with the turntable jig; the welding strip fixed-length feeding device is positioned at the discharge end of the welding strip scaling powder coating device and is connected with the turntable jig; the welding device and the blanking device are positioned on the periphery of the turntable jig and correspond to different stations; the battery feeding device adopts the technical scheme to provide the battery feeding device of the solar battery welding machine.
Preferably, the battery feeding device of the solar battery welding machine is used for feeding solar batteries, the battery conveying device is used for conveying and feeding the batteries, and the turntable jig is used for positioning the solar batteries and realizing rotation between stations; the welding strip flux coating device feeds the welding strip and coats the flux in the feeding process; the welding strip fixed-length feeding device is used for cutting the welding strip and transferring the welding strip into the turntable jig; the welding device is used for welding the battery and the welding strip in the turntable jig together, and the blanking device is used for blanking the welded battery.
The invention has the beneficial effects that after the technical scheme is adopted: the battery feeding device stacks the solar cells in the solar boxes, and simultaneously a plurality of solar boxes are stacked, so that the capacity of the solar battery is greatly improved; the lifting frame lifts the thickness of one solar cell at a time, so that the position of the solar cell at the top of the solar box is fixed, the position of the moving end does not need to be adjusted at each time, the moving is convenient, and the moving efficiency is improved; the rectangular hole is formed in the edge of the bottom of the material frame, so that the blanking of the empty solar box is facilitated, and the automation is realized; the solar energy box of material loading station is fixed a position through the locating plate, and the locating plate can fix a position, has the unloading of steerable empty magazine.
Drawings
Fig. 1 is an exploded view of an embodiment of the present invention.
Fig. 2 is an exploded view of the battery charging apparatus.
Fig. 3 is an exploded view of the battery handling apparatus.
Fig. 4 is an exploded view of the turntable jig.
Fig. 5 is an exploded view of the solder strip fixed length feeding device.
Fig. 6 is an exploded view of the welding apparatus.
Detailed Description
The solar cell welding machine shown in fig. 1 comprises a frame 1, a cell feeding device 2, a cell carrying device 3, a waste removing device 4, a rotary disc jig 5, a solder strip flux coating device 6, a solder strip fixed length feeding device 7, a welding device 8 and a discharging device 9, wherein the cell feeding device 2, the cell carrying device 3, the waste removing device 4, the rotary disc jig 5, the solder strip flux coating device 6, the solder strip fixed length feeding device 7 and the welding device 9 are arranged; the battery feeding device 2 and the waste material removing device 4 are arranged side by side, the battery carrying device 3 is positioned above the battery feeding device 2 and the waste material removing device 4, and the battery carrying device 3 is connected with the rotary table jig 5; the solder strip fixed-length feeding device 7 is positioned at the discharge end of the solder strip flux coating device 6, and the solder strip fixed-length feeding device 7 is connected with the turntable jig 5; the welding device 8 and the blanking device 9 are located on the periphery of the turntable jig 5 and correspond to different stations.
The solar cell conveying device comprises a battery feeding device 2, a battery conveying device 3, a turntable jig 5 and a rotary table, wherein the battery feeding device 2 is used for feeding solar cells, the battery conveying device 3 is used for conveying and feeding the batteries, and the turntable jig 5 is used for positioning the solar cells and realizing rotation among stations; the welding strip flux coating device 6 feeds the welding strip and coats the flux in the feeding process; the welding strip fixed-length feeding device 7 is used for cutting the welding strip and transferring the welding strip into the turntable jig 5; the welding device 8 is used for welding the battery in the turntable jig 5 and the welding strip together, and the blanking device 9 is used for blanking the welded battery. The battery loading device 2 is a battery loading device of a solar battery welding machine.
As shown in fig. 2, the battery loading device of the solar battery welding machine comprises an underframe 21, a material frame 22, a material pushing cylinder 23, a material pushing plate 24, a positioning cylinder 25, a positioning plate 26, a lifting frame 27, a direct current motor 28 and a lead screw assembly 29; the material frame 22 is fixedly arranged on the bottom frame 21, the bottom frame 21 is fixedly arranged on a rack, and the bottom frame 21 is provided with a guide shaft 211; the lifting frame 27 is movably matched with the bottom frame 21 through the guide shaft 211, the direct current motor 28 and the lead screw assembly 29 are installed on the bottom frame 21, the direct current motor 28 is connected with the input end of the lead screw assembly 29, and the output end of the lead screw assembly 29 is connected with the lifting frame 27; the upper end of the lifting frame 27 is provided with two strip-shaped rods, and the size of each strip-shaped rod is matched with the shape of the battery piece; the material frame 22 is a box body, the solar box 100 can be stacked exactly, two stacks of solar cells are stacked in the solar box 100, and a square hole for the lifting frame 27 to pass through is formed in the bottom of the solar box 100; the bottom edge of the material frame 22 is provided with a rectangular hole, the solar box 100 can fall from the rectangular hole, the side edge of the rectangular hole is also provided with two smaller rectangular holes, and the shape of the rectangular holes is matched with the size of the strip-shaped rod at the top end of the lifting frame 27; the material pushing plate 24 is movably connected in the material frame 22, the positioning cylinder 25 is installed on the side of the material frame 22, and the telescopic end of the positioning cylinder 25 is connected with the material pushing plate 24; the positioning cylinder 25 is fixedly arranged at the other side of the material frame 22 through a mounting seat, the positioning plate 26 is arranged at the telescopic end of the positioning cylinder 25, and the positioning plate 26 extends into the material frame 22 from the side; the material frame 22 is also provided with a sensor 221.
When the battery feeding device of the solar battery welding machine works, the solar box 100 is vertically stacked in the material frame 22, the solar box 100 is pressed by the material pushing cylinder 23 and the positioning cylinder 25, feeding is carried out in the solar box 100 close to one side of the positioning plate 26, the direct current motor 28 drives the screw rod assembly 29 to move, so that the lifting frame 27 is driven to ascend, the solar battery in the solar box is jacked up to wait for moving, and after all the solar batteries in one solar box 100 are moved out, the positioning cylinder 25 drives the positioning plate 26 to retreat, so that the empty solar box leaks from the bottom of the material frame 22.
A battery loading device of a solar battery welding machine solves the problem of difficulty in automatic loading of solar batteries, and greatly improves the capacity of the solar batteries by stacking solar battery pieces in solar boxes and stacking a plurality of solar boxes simultaneously; the lifting frame 27 lifts the thickness of one solar cell at a time, so that the position of the solar cell at the top of the solar box is fixed, the position of the moving end does not need to be adjusted at each time, the moving is convenient, and the moving efficiency is improved; the edge of the bottom of the material frame 22 is provided with a rectangular hole, so that the blanking of the empty solar box is facilitated, and the automation is realized.
As shown in fig. 3, the battery handling apparatus 3 includes a column 31, a slide table 32, a first handling mechanism 33, and a second handling mechanism 34; the sliding table 32 is horizontally arranged on the upright column 31, two moving ends are arranged on the sliding table 32, and the first conveying mechanism 33 and the second conveying mechanism 34 are respectively arranged on the two moving ends; the first carrying mechanism 33 further comprises two vertically arranged air cylinders and a suction cup for moving the tail end; two groups of independently controlled suckers are arranged on the second carrying mechanism 34, and the distance between the two groups of suckers is adjusted through an air cylinder.
Waste material removing devices 4 including transition material receiving platform, waste material box and detection component, the transition material receiving bench set up the motor and can realize rotating, detection component just connects the solar cell on the material receiving bench to the transition, carries out the outward appearance and detects, the waste material box is located the side that the transition received the material platform for collect detect unqualified product.
The waste material removing device 4 detects the main grid line of the solar cell before welding, removes unqualified products, reduces subsequent unnecessary error processing, and saves working time and materials.
As shown in fig. 4, the turntable jig 5 includes a divider 51, a turntable 52, a rotation motor 53, a base 54, a preheating plate 55, a solder strip guiding seat 56, a rotary clamping cylinder 57 and a clamping block 58; the separator 51 is arranged on the frame, the turntable 52 is arranged at the output end of the separator 51, four stations are arranged on the turntable 52, the rotating motor 53 is arranged at the lower end of the turntable 52, the base 54 is arranged at the output end of the rotating motor 53, the preheating plate 55 is fixedly arranged on the base 54, an electric heating wire is arranged in the preheating plate 55, and the upper end surface of the preheating plate 55 is also provided with an air suction hole for fixing a solar cell; the welding strip guide seats 56 are arranged in multiple rows, are arranged on the base 54 and are positioned on two sides of the preheating plate 55, and the upper ends of the welding strip guide seats 56 are provided with grooves 561 which are just used for welding strips to pass through; the rotary clamping cylinders 57 are arranged on the base 54, each rotary clamping cylinder 57 corresponds to one welding strip guide seat 56, the clamping blocks 58 are arranged at the moving ends of the rotary clamping cylinders 57, the moving ends of the rotary clamping cylinders 57 descend spirally when moving, and the clamping blocks 58 are L-shaped and correspond to the grooves 561 of the welding strip guide seats 56.
When the turntable jig 5 works, firstly, the solar cell is arranged on the preheating plate 55, the preheating plate 55 sucks air to suck the solar cell, the welding strip is arranged in the welding strip guide seat 56, and then the clamping cylinder 57 is rotated to drive the clamping block 58 to rotate and descend so as to tightly press the welding strip on the solar cell.
The welding strip flux coating device 6 comprises a feeding winding wheel, a tensioning wheel, a flux coating component, a material passing guide wheel and a drying component; the welding strip material coil is arranged on the feeding coil wheel and is driven by the feeding motor to feed; the welding strip that sees off gets into behind the take-up pulley and scribbles the scaling powder subassembly, then gets into the stoving subassembly through the punishment in advance leading wheel and will weld the area and dry, welds the discharge gate that takes to scribble scaling powder device 6 and welds and take fixed length loading attachment 7 to link up mutually.
As shown in fig. 5, the welding strip fixed-length feeding device 7 includes a material clamping and feeding mechanism 71, a cutting mechanism 72 and a strip pulling mechanism 73; the welding strip feeding device comprises a clamping and feeding mechanism 71, a cutting mechanism 72 and a strip pulling mechanism 73 which are sequentially connected and arranged along the feeding direction of a welding strip, wherein the clamping and feeding mechanism 71 corresponds to the strip pulling mechanism 73, the clamping ends are uniform in height, the clamping and feeding mechanism 71 is used for clamping the fed welding strip and keeping the welding strip straight, and the strip pulling mechanism 73 is used for clamping one end of the welding strip and pulling the welding strip out; the cutting mechanism 72 is used for cutting off the welding strip.
The clamping and sending-out mechanism 71 comprises a first support 711 and a plurality of groups of clamping components arranged on the first support 711, each clamping component comprises a material passing rod 712, a swinging pressing rod 713 and a pressing cylinder 714, the material passing rod 712 is fixedly arranged on the first support 711, the upper end of the material passing rod 712 is provided with a sinking groove, a welding strip is arranged in the sinking groove, the end part of the material passing rod 712 is provided with a square through hole, and the swinging pressing rod 713 is hinged in the square through hole; the swing compression bar 713 is in a folded shape, a hinge pin is arranged at the turning part, and the upper end of the swing compression bar 713 is in a block shape and corresponds to the end part of the material passing rod 712; the fixed end of the compressing cylinder 714 is hinged with the material passing rod 712, and the telescopic end of the compressing cylinder 714 is connected with the swing pressure rod 713.
The cutting mechanism 72 comprises a vertical base 721, a cutting cylinder 722 and a cutting knife 723; the cutting knife 723 comprises two opposite cutters, the cutting knife 723 is movably matched with an optical axis on the vertical base 721, the cutting cylinder 722 is installed on the vertical base 721, and the telescopic end of the cutting cylinder 722 is connected with the cutting knife 723.
The belt pulling mechanism 73 comprises a second bracket 731, a movable sliding table assembly 732, a movable frame 733, a belt releasing cylinder 734, a swing rod 735, a connecting shaft 736 and a plurality of groups of belt pulling assemblies arranged on the connecting shaft 736, wherein the belt pulling assemblies comprise a fixed clamping jaw 737, a movable clamping jaw 738 and a belt clamping cylinder 739; the second support 731 is fixedly arranged on the frame, the movable sliding table assembly 732 is arranged on the second support 731, the movable frame 733 is arranged at the movable end of the movable sliding table assembly 732, the connecting shaft 736 is rotatably connected to the movable frame 733 through a bearing, and the end of the connecting shaft 736 is fixedly provided with the swing rod 735; the fixed end of the belt releasing cylinder 734 is hinged to the side of the movable frame 733, and the telescopic end of the belt releasing cylinder 734 is hinged to the end of the swing rod 735; the fixed clamping jaw 737 is fixedly arranged on the connecting shaft 736, and a flat clamping part is arranged on the side edge of the fixed clamping jaw 737; the movable clamping jaw 738 is hinged to the fixed clamping jaw 737, the movable clamping jaw 738 and the fixed clamping jaw 737 are provided with opposite clamping parts, one end of the clamping cylinder 739 is hinged to the fixed clamping jaw 737, and the other end of the clamping cylinder is hinged to the movable clamping jaw 738.
When the welding strip fixed-length feeding device 7 works, the welding strip is sent out from the material passing rod 712, the swinging pressure rod 713 presses the discharge end, and when the pressing cylinder 714 contracts, the swinging pressure rod 713 is driven to swing to press the welding strip; after the welding strip is sent out, the movable sliding table assembly 732 drives the movable frame 733 to move, so that the pulling strip assembly corresponds to the outlet of the clamping and sending-out mechanism 71, then the clamping cylinder 739 extends to drive the movable clamping jaw 738 to be close to the fixed clamping jaw 737, the end part of the welding strip is clamped, then the clamping and sending-out mechanism 71 is loosened, and the movable sliding table assembly 732 pulls out the welding strip; then the clamping and feeding mechanism 71 compresses tightly again, and the cutting cylinder 722 drives the cutting knife 723 to approach each other, so that the cutting of the welding strip is realized; finally, the strip placing cylinder 734 drives the swing rod 735 to swing, and the welding strips are placed.
The welding strip fixed-length feeding device 7 solves the problems that a plurality of welding strips are different in length, low in cutting precision and low in placement precision, and can clamp a plurality of welding strips simultaneously by arranging a plurality of clamping assemblies and a plurality of corresponding pulling strip assemblies, so that the synchronism is high, and the efficiency is high; the two ends of the welding strip are clamped when the welding strip is cut, so that the welding strip can be effectively prevented from being loosened when the welding strip is cut, and the cutting precision is improved; the cut welding strip is not directly placed into the jig, but the welding strip is inclined through the swing rod 735, one end of the welding strip is placed into the groove in the jig, and then the whole welding strip is placed down, so that the accuracy and the precision of the welding strip placed into the groove are improved, and the welding precision is improved; and the mode that this kind of both ends were put into in proper order can be fixed after putting into one end now, improves the stability that the solder strip was put into, avoids directly putting down the resilience impact of solder strip.
As shown in fig. 6, the soldering device 8 includes a connecting seat 81, a down-pressure cylinder 82, a buffer seat 83, a heating seat 84 and a soldering iron tip 85; the air cylinder 82 is vertically installed on the connecting seat 81, the buffer seat 83 is arranged at the telescopic end of the air cylinder 82, the heating seat 84 is installed on the buffer seat 83, the soldering bit 85 is installed at the lower end of the heating seat 84, a plurality of protrusions are uniformly distributed on the lower end face of the soldering bit 85, and the protrusions are used for welding solder strips and solar cells.
Unloader 9 include gear motor, lift cylinder and sucking disc, the flexible end at the lift cylinder is installed to the sucking disc, the lift cylinder pass through the connecting piece and install in gear motor's pivot, gear motor drives the sucking disc and rotates ninety degrees around the axle, carries out the unloading in following carousel tool 5.
The solar cell welding machine is processed sequentially through the following steps when in work:
feeding a battery: the solar boxes 100 are vertically stacked in the material frame 22, the solar boxes 100 are pressed by the material pushing cylinder 23 and the positioning cylinder 25, the solar boxes 100 close to one side of the positioning plate 26 are loaded, specifically, the direct current motor 28 drives the screw rod assembly 29 to move, so that the lifting frame 27 is driven to ascend, so that the solar cells in the solar boxes are jacked up, the cell carrying device 3 moves the cells into the turntable jig 5, and after all the solar cells in one solar box 100 are moved out, the positioning cylinder 25 drives the positioning plate 26 to retreat, so that the empty solar box leaks out of the bottom of the material frame 22;
(II) coating a soldering flux on the solder strip: the sent welding strip enters a soldering flux coating assembly after passing through a tension wheel, then enters a drying assembly through a material passing guide wheel to dry the welding strip, and the dried welding strip is sent to a welding strip fixed-length feeding device 7;
(III) welding strip feeding: the welding strip is sent out from the material passing rod 712, the swing pressure rod 713 presses the discharge end, and when the pressing cylinder 714 contracts, the swing pressure rod 713 is driven to swing to press the welding strip; after the welding strip is sent out, the movable sliding table assembly 732 drives the movable frame 733 to move, so that the pulling strip assembly corresponds to the outlet of the clamping and sending-out mechanism 71, then the clamping cylinder 739 extends to drive the movable clamping jaw 738 to be close to the fixed clamping jaw 737, the end part of the welding strip is clamped, then the clamping and sending-out mechanism 71 is loosened, and the movable sliding table assembly 732 pulls out the welding strip; then the clamping and feeding mechanism 71 compresses tightly again, and the cutting cylinder 722 drives the cutting knife 723 to approach each other, so that the cutting of the welding strip is realized; finally, the strip placing cylinder 734 drives the swing rod 735 to swing, and the welding strip is placed;
welding a welding strip: the air cylinder 82 is pressed down to drive the soldering iron head 85 to descend, and the solder strip is welded on the battery;
(V) blanking: the lifting cylinder drives the sucker to descend to suck the welded battery, and the speed reduction motor drives the sucked battery to integrally rotate ninety degrees and move out of the side.
Claims (6)
1. A battery feeding device of a solar battery welding machine is characterized by comprising a base frame (21), a material frame (22), a material pushing cylinder (23), a material pushing plate (24), a positioning cylinder (25), a positioning plate (26), a lifting frame (27), a direct current motor (28) and a lead screw assembly (29); the material frame (22) is fixedly arranged on the bottom frame (21), the bottom frame (21) is fixedly arranged on the rack, and the bottom frame (21) is provided with a guide shaft (211); the lifting frame (27) is in movable fit with the bottom frame (21) through a guide shaft (211), the direct current motor (28) and the lead screw component (29) are installed on the bottom frame (21), the direct current motor (28) is connected with the input end of the lead screw component (29), and the output end of the lead screw component (29) is connected with the lifting frame (27); the upper end of the lifting frame (27) is provided with two strip-shaped rods, and the size of each strip-shaped rod is matched with the shape of the battery piece; the material pushing plate (24) is movably connected in the material frame (22), the positioning cylinder (25) is installed on the side of the material frame (22), and the telescopic end of the positioning cylinder (25) is connected with the material pushing plate (24); the positioning cylinder (25) is fixedly arranged on the other side of the material frame (22) through a mounting seat, the positioning plate (26) is arranged at the telescopic end of the positioning cylinder (25), and the positioning plate (26) extends into the material frame (22) from the side.
2. The battery feeding device of the solar battery welder as claimed in claim 1, wherein the material frame (22) is a box body, and is capable of stacking the solar battery box (100), two stacks of solar batteries are stacked in the solar battery box (100), and a square hole for the lifting frame (27) to pass through is formed in the bottom of the solar battery box (100); the bottom edge of the material frame (22) is provided with a rectangular hole, the solar box (100) can fall down from the rectangular hole, the side edge of the rectangular hole is also provided with two smaller rectangular holes, and the shape of the rectangular hole is matched with the size of the strip-shaped rod at the top end of the lifting frame (27).
3. The battery loading device of the solar battery welder as claimed in claim 1, wherein the frame (22) is further provided with a sensor (221).
4. The battery loading device of a solar battery welder as defined in claim 1, wherein the lead screw assembly (29) comprises a lead screw shaft and a lead screw nut engaged with the lead screw shaft.
5. The battery feeding device of the solar battery welding machine as claimed in claim 1, wherein when the device is in operation, the solar boxes (100) are vertically stacked in the material frame (22), the solar boxes (100) are pressed by the material pushing cylinder (23) and the positioning cylinder (25), feeding is performed in the solar boxes (100) close to one side of the positioning plate (26), the lead screw component (29) is driven by the direct current motor (28) to move, so that the lifting frame (27) is driven to ascend, the solar batteries in the solar boxes are jacked up, and waiting for moving, after all the solar batteries in one solar box (100) are moved out, the positioning cylinder (25) drives the positioning plate (26) to retreat, so that the empty solar box leaks out of the bottom of the material frame (22).
6. A solar cell welding machine is characterized by comprising a rack (1), a cell feeding device (2), a cell carrying device (3), a waste removing device (4), a rotary table jig (5), a welding strip scaling powder coating device (6), a welding strip fixed-length feeding device (7), a welding device (8) and a discharging device (9), wherein the cell feeding device (2), the cell carrying device, the welding strip scaling powder coating device (6), the welding strip fixed-length feeding device and the discharging device are arranged on the rack (1); the solar cell conveying device is characterized in that the cell feeding device is used for feeding solar cells, the cell conveying device (3) is used for conveying and feeding the cells, and the turntable jig (5) is used for positioning the solar cells and realizing rotation among stations; the welding strip flux coating device (6) feeds the welding strip and coats the flux in the feeding process; the welding strip fixed-length feeding device (7) is used for cutting the welding strip and transferring the welding strip into the turntable jig (5); the welding device (8) is used for welding the battery and the welding strip in the turntable jig (5), and the blanking device (9) is used for realizing blanking of the welded battery.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010030560.7A CN111168188B (en) | 2020-01-13 | 2020-01-13 | Solar cell welding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010030560.7A CN111168188B (en) | 2020-01-13 | 2020-01-13 | Solar cell welding machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN111168188A true CN111168188A (en) | 2020-05-19 |
| CN111168188B CN111168188B (en) | 2021-12-03 |
Family
ID=70646650
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010030560.7A Active CN111168188B (en) | 2020-01-13 | 2020-01-13 | Solar cell welding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN111168188B (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111170061A (en) * | 2020-01-13 | 2020-05-19 | 张俊 | Welding strip fixed-length feeding device of solar cell welding machine |
| CN113210918A (en) * | 2021-05-20 | 2021-08-06 | 杭州瞩日能源科技有限公司 | Flat welding strip pre-welding rotary table welding device |
| CN113267505A (en) * | 2021-05-27 | 2021-08-17 | 湖州天吉新能源有限公司 | Solar cell panel detection device |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102723300A (en) * | 2012-06-26 | 2012-10-10 | 江苏爱动力自动化设备有限公司 | Automatic charging device for solar cells |
| KR20130020103A (en) * | 2011-08-19 | 2013-02-27 | 주식회사 프로텍 | Solar cell wafer sorter |
| CN103586561A (en) * | 2013-10-12 | 2014-02-19 | 宁波华索光伏设备有限公司 | Feeding and discharging device of solar cell welding machine |
| CN105880785A (en) * | 2014-10-22 | 2016-08-24 | 深圳市鑫鸿华太阳能有限公司 | Solar cell piece series welding device |
| KR101885557B1 (en) * | 2017-06-14 | 2018-08-07 | 주식회사 디엠에스 | Apparatus for feeding solar panel |
| CN208787710U (en) * | 2018-08-09 | 2019-04-26 | 广东汉能薄膜太阳能有限公司 | A kind of welder |
| CN109775298A (en) * | 2019-01-23 | 2019-05-21 | 昆山鸿仕达智能科技有限公司 | A kind of automatic feeder |
| CN111170061A (en) * | 2020-01-13 | 2020-05-19 | 张俊 | Welding strip fixed-length feeding device of solar cell welding machine |
-
2020
- 2020-01-13 CN CN202010030560.7A patent/CN111168188B/en active Active
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR20130020103A (en) * | 2011-08-19 | 2013-02-27 | 주식회사 프로텍 | Solar cell wafer sorter |
| CN102723300A (en) * | 2012-06-26 | 2012-10-10 | 江苏爱动力自动化设备有限公司 | Automatic charging device for solar cells |
| CN103586561A (en) * | 2013-10-12 | 2014-02-19 | 宁波华索光伏设备有限公司 | Feeding and discharging device of solar cell welding machine |
| CN105880785A (en) * | 2014-10-22 | 2016-08-24 | 深圳市鑫鸿华太阳能有限公司 | Solar cell piece series welding device |
| KR101885557B1 (en) * | 2017-06-14 | 2018-08-07 | 주식회사 디엠에스 | Apparatus for feeding solar panel |
| CN208787710U (en) * | 2018-08-09 | 2019-04-26 | 广东汉能薄膜太阳能有限公司 | A kind of welder |
| CN109775298A (en) * | 2019-01-23 | 2019-05-21 | 昆山鸿仕达智能科技有限公司 | A kind of automatic feeder |
| CN111170061A (en) * | 2020-01-13 | 2020-05-19 | 张俊 | Welding strip fixed-length feeding device of solar cell welding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111170061A (en) * | 2020-01-13 | 2020-05-19 | 张俊 | Welding strip fixed-length feeding device of solar cell welding machine |
| CN113210918A (en) * | 2021-05-20 | 2021-08-06 | 杭州瞩日能源科技有限公司 | Flat welding strip pre-welding rotary table welding device |
| CN113267505A (en) * | 2021-05-27 | 2021-08-17 | 湖州天吉新能源有限公司 | Solar cell panel detection device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN111168188B (en) | 2021-12-03 |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN111168184A (en) | Solar cell welding machine and welding method | |
| CN111168188B (en) | Solar cell welding machine | |
| CN111170061B (en) | Welding strip fixed-length feeding device of solar cell welding machine | |
| CN108393583B (en) | Current collecting plate welding system | |
| CN107331885B (en) | Battery cell processing equipment | |
| CN108821025B (en) | Skeleton coil winding equipment | |
| CN212577734U (en) | Integrated production line for welding and assembling transformer | |
| CN106450485B (en) | Power lithium battery cell processing apparatus | |
| CN111531238A (en) | Transformer welding and assembling integrated production line | |
| CN109860683B (en) | Soft packet of battery welding and rubberizing tape equipment | |
| CN212823240U (en) | Spot welding machine for button battery | |
| CN209045347U (en) | A kind of encapsulated system of transformer assembling | |
| CN114473279A (en) | Electrode slice welding processing front bearing device | |
| CN114932360A (en) | Digital welding equipment for lithium ion storage battery | |
| CN112809240B (en) | Automatic welding equipment for armature plate | |
| CN115055816A (en) | Automatic welding equipment and method for battery upper cover | |
| CN212625737U (en) | Automatic lithium metal laminating machine | |
| CN218384818U (en) | Automatic winding production equipment for inductor | |
| CN117039097A (en) | Automatic battery cell coating production line and battery cell coating method | |
| CN114310017B (en) | Welding machine for lithium battery pole piece and battery core body | |
| CN216698400U (en) | Rotary table feeding device for solar cell series welding machine | |
| CN114212519B (en) | Automatic riveting production line for end plates and side plates of battery cells | |
| CN214518046U (en) | Automatic assembly production line of upper cover and copper sheet | |
| CN210938089U (en) | Electrode shaping machine | |
| CN109671968B (en) | Film coating device and film coating method thereof |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TA01 | Transfer of patent application right | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20211119 Address after: 224700 south of Yanqiao road and west of Jingsi Road, high tech Zone, Jianhu County, Yancheng City, Jiangsu Province Applicant after: Runda photovoltaic Yancheng Co.,Ltd. Address before: 315301 No.62 Lixin Road, Xinjie village, Zonghan street, Cixi City, Ningbo City, Zhejiang Province Applicant before: Zhang Jun |