CN216462846U - Automatic inserting corner connector and riveting device for aluminum profile frame - Google Patents
Automatic inserting corner connector and riveting device for aluminum profile frame Download PDFInfo
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- CN216462846U CN216462846U CN202122818000.0U CN202122818000U CN216462846U CN 216462846 U CN216462846 U CN 216462846U CN 202122818000 U CN202122818000 U CN 202122818000U CN 216462846 U CN216462846 U CN 216462846U
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Abstract
The utility model discloses an automatic corner code inserting and riveting device for an aluminum profile frame, which comprises a corner code inserting and riveting device base, a corner code feeding device, a corner code inserting device, a corner code riveting device, an aluminum profile transferring mechanical device and a lead screw adjusting device, wherein the corner code feeding device, the corner code inserting device and the corner code riveting device are respectively provided with two sets, and the two sets are symmetrically distributed and installed at two ends of the whole device. According to the utility model, a batch of corner connectors are directly poured into the corner connector vibration disc by manpower, the corner connector feeding device runs, the corner connector vibration disc and the direct vibration feeder arrange the corner connectors in order, the discharging channels of the corner connectors are paved in sequence, the aluminum profile is waited for being grabbed by the corner connector inserting device, and an aluminum profile transfer mechanical device transfers the aluminum profile with one end needing to be processed, so that the problems of low production efficiency, high equipment failure rate and poor universality existing in some factories which begin to introduce some automatic or semi-automatic production lines in succession at present are solved.
Description
Technical Field
The utility model relates to the technical field of new energy power generation, in particular to an automatic inserting corner connector and riveting device for an aluminum profile frame.
Background
At present, new energy power generation is a field which is very important by the nation, the solar power generation industry develops rapidly in recent years, and a large number of photovoltaic power stations are built in various places, so that the demand of photovoltaic module products is doubled, wherein an aluminum profile frame of a solar cell panel is also a part of a module; the solar frame adopts extruded aluminum profiles, and then carries out surface treatment and deep processing on the extruded aluminum profiles, at present, some automatic or semi-automatic production lines are introduced in part of factories successively, but most of the production lines have the problems of low production efficiency, high equipment failure rate, poor universality and the like, and therefore, an automatic inserting corner connector and riveting device for the aluminum profile frame is provided.
SUMMERY OF THE UTILITY MODEL
Aiming at the defects of the prior art, the utility model provides an automatic inserting corner connector and riveting device for an aluminum profile frame, which has the advantage of convenience in use, and solves the problems that at present, some automatic or semi-automatic production lines are introduced from part of factories successively, but the production efficiency is low, the equipment failure rate is high, and the universality is poor.
The utility model discloses an automatic corner code inserting and riveting device for an aluminum profile frame, which comprises a corner code inserting and riveting device base, a corner code feeding device, a corner code inserting device, a corner code riveting device, an aluminum profile transferring mechanical device and a lead screw adjusting device, wherein the corner code feeding device, the corner code inserting device and the corner code riveting device are respectively provided with two sets and are symmetrically distributed and installed at two ends of the whole device, and the lead screw adjusting device comprises a servo motor, a linear guide rail and a lead screw, and the corner code feeding device, the corner code inserting device and the corner code riveting device are directly installed on the upper layer of the lead screw adjusting device.
The automatic inserting angle code and riveting device for the aluminum profile frame is characterized in that a supporting frame is fixedly connected to the periphery of the bottom of a base of the angle code inserting and riveting device, and the supporting frame is in a square tube shape.
The automatic inserting corner brace and riveting device for the aluminum profile frame comprises a corner brace vibration disc and a direct vibration feeder, wherein a discharge port of the corner brace vibration disc is connected with a feed port of the direct vibration feeder, and the bottoms of the direct vibration feeder and the corner brace vibration disc are fixedly connected to the top of a base of the corner brace inserting and riveting device.
The automatic inserting angle code and riveting device for the aluminum profile frame comprises a transverse moving cylinder, a pressing cylinder, an angle code air clamp, a rotating cylinder, an aluminum profile lateral positioning cylinder and an angle code pushing cylinder, wherein the output end of the transverse moving cylinder is fixedly connected to the bottom of the pressing cylinder, the output end of the pressing cylinder is fixedly connected to the top of the rotating cylinder, the output end of the rotating cylinder is fixedly connected to the input end of the angle code air clamp, and the output end of the aluminum profile lateral positioning cylinder and the output end of the angle code pushing cylinder are matched for use.
The automatic inserting angle code and riveting device for the aluminum profile frame comprises an angle code positioning cylinder, a riveting cylinder and a riveting head, wherein the riveting cylinder and the riveting head are fixedly installed at the top of a base of the angle code inserting and riveting device through a frame, and the bottoms of the riveting cylinder and the riveting head are matched with the top of the angle code positioning cylinder for use.
The automatic corner code inserting and riveting device for the aluminum profile frame comprises a transverse moving sliding table, a jacking mechanism, a first aluminum profile gripper, a second aluminum profile gripper and a third aluminum profile gripper, wherein the first aluminum profile gripper, the second aluminum profile gripper and the third aluminum profile gripper are fixedly arranged on two sides of the jacking mechanism.
Compared with the prior art, the utility model has the following beneficial effects:
the utility model directly pours a batch of corner connectors into a corner connector vibration disc by manpower, the corner connector feeding device operates, the corner connector vibration disc and a direct vibration feeder arrange the corner connectors orderly, the discharging channel is paved in sequence, the aluminum profile to be processed at one end is waited for the grabbing of a corner connector inserting device, an aluminum profile transferring mechanical device grabs an aluminum profile of which one end is required to be processed from a station of the last process to a station of the corner connector inserting device, the corner connector inserting device operates, an aluminum profile lateral positioning cylinder fixes the position of the aluminum profile, a corner connector air clamp grabs the corner connector, under the combined action of a transverse moving cylinder, a downward pressing cylinder and a rotating cylinder, the corner connector is placed on an end face head of the aluminum profile, a corner connector pushing cylinder starts to insert the corner connector into the aluminum profile, an aluminum profile transferring mechanical device starts again, the aluminum profile inserted with the corner connector is transferred to the station of a corner connector riveting device, the aluminum profile lateral positioning cylinder of the corner connector riveting device fixes the position of the aluminum profile, the angle sign indicating number is pushed down in the start of angle sign indicating number location cylinder, riveting cylinder and riveting head action, carry out the riveting to the aluminium alloy, fix the angle sign indicating number in the end position of aluminium alloy, aluminium alloy shifts mechanical device and restarts again, shift the aluminium alloy that the riveting is good to the finished product output region, accomplish whole aluminium alloy and insert the angle sign indicating number so far, the riveting, and accomplish the action of carrying, it is many to have reached the quantity of storing the angle sign indicating number, it is convenient that the manual work packs, the commonality is high, the effect of the manual work volume that has significantly reduced, it also has some automatic or semi-automatization's production line to begin to have solved present partial mill to begin to have introduced in succession, but mostly have production efficiency low, equipment fault rate is high, the poor problem of commonality.
Drawings
FIG. 1 is a schematic layout view of a device for automatically inserting corner connectors into a frame of an aluminum profile and performing riveting according to the utility model;
FIG. 2 is a schematic perspective view of a corner brace feeding device, a corner brace inserting device and a corner brace riveting device according to the present invention;
fig. 3 is a schematic structural diagram of the aluminum profile transfer mechanism of the utility model.
In the figure: 1. the corner connector is inserted into and riveted with the base of the device; 2. an angle code positioning cylinder; 3. a corner brace insertion device; 4. an angle code riveting device; 5. an aluminum profile transfer mechanism; 6. a lead screw adjusting device; 7. A direct vibration feeder; 8. a corner code vibration disc; 9. a transverse moving cylinder; 10. pressing down the air cylinder; 11. a rotating cylinder; 12. corner brace air clamps; 13. an aluminum profile lateral positioning cylinder; 14. riveting the air cylinder and the riveting head; 15. the corner brace pushes the air cylinder; 16. a first aluminum profile gripper; 17. a second aluminum profile gripper; 18. a third aluminum profile gripper; 19. transversely moving the sliding table; 20. a jacking mechanism.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-3, an automatic corner code inserting and riveting device for an aluminum profile frame comprises a base 1 of the corner code inserting and riveting device, a corner code feeding device, a corner code inserting device 3, a corner code riveting device 4, an aluminum profile transfer mechanical device 5 and a lead screw adjusting device 6, wherein the corner code feeding device, the corner code inserting device 3 and the corner code riveting device 4 are respectively provided with two sets and are symmetrically arranged at two ends of the whole device, the lead screw adjusting device 6 comprises a servo motor, a linear guide rail and a lead screw, and the corner code feeding device, the corner code inserting device 3 and the corner code riveting device 4 are directly arranged on the upper layer of the lead screw adjusting device 6.
The bottom of the base 1 of the corner connector inserting and riveting device is fixedly connected with a support frame all around, and the support frame is in a square tube shape.
The angle sign indicating number loading attachment includes angle sign indicating number vibration dish 8 and directly shakes feeder 7, and the discharge port of angle sign indicating number vibration dish 8 and the pan feeding port of directly shaking feeder 7 link up, and the bottom fixed connection of directly shaking feeder 7 and angle sign indicating number vibration dish 8 is in the top that the angle sign indicating number inserted and riveting device base 1.
Angle sign indicating number insertion device 3 includes sideslip cylinder 9, push down cylinder 10, angle sign indicating number gas holder 12, revolving cylinder 11, aluminium alloy side direction location cylinder 13, angle sign indicating number promotes cylinder 15, sideslip cylinder 9's output fixed connection is in the bottom of pushing down cylinder 10, push down cylinder 10's output fixed connection in revolving cylinder 11's top, revolving cylinder 11's output fixed connection is in the input of angle sign indicating number gas holder 12, aluminium alloy side direction location cylinder 13's output and angle sign indicating number promote the output cooperation of cylinder 15 to use.
The angle code riveting device 4 comprises an angle code positioning cylinder 2, a riveting cylinder and a riveting head 14, the riveting cylinder and the riveting head 14 are fixedly installed at the top of the angle code inserting and riveting device base 1 through a frame, and the bottom of the riveting cylinder and the bottom of the riveting head 14 are matched with the top of the angle code positioning cylinder 2 for use.
The aluminum profile transfer mechanical device 5 comprises a transverse moving sliding table 19, a jacking mechanism 20, a first aluminum profile gripper 16, a second aluminum profile gripper 17 and a third aluminum profile gripper 18, wherein the first aluminum profile gripper 16, the second aluminum profile gripper 17 and the third aluminum profile gripper 18 are fixedly arranged on two sides of the jacking mechanism 20.
When in use, a batch of corner connectors are directly poured into the corner connector vibration disc 8 by manpower, the corner connector feeding device operates, the corner connectors are arranged orderly by the corner connector vibration disc 8 and the direct vibration feeder 7, the discharging channels are paved in sequence, the grabbing of the corner connector inserting device 3 is waited, the aluminum section bar transferring mechanical device 5 grabs the aluminum section bar with one end needing to be processed from the station of the previous process to the station of the corner connector inserting device 3, the corner connector inserting device 3 operates, the aluminum section bar lateral positioning cylinder 13 fixes the position of the aluminum section bar, the corner connector air clamp 12 grabs the corner connector, the corner connector is placed on the end face head of the aluminum section bar under the combined action of the transverse moving cylinder 9, the lower pressing cylinder 10 and the rotating cylinder 11, the corner connector pushing cylinder 15 is started to insert the corner connector into the aluminum section bar, the aluminum section bar transferring mechanical device 5 is started again, the aluminum section bar with the corner connector inserted is transferred to the station of the corner connector riveting device 4, the aluminium alloy lateral positioning cylinder 13 of angle sign indicating number riveting device 4 fixes the position of good aluminium alloy, angle sign indicating number location cylinder 2 starts to push down the angle sign indicating number, riveting cylinder and riveting head 14 action, carry out the riveting to the aluminium alloy, fix the angle sign indicating number in the end position of aluminium alloy, aluminium alloy shifts mechanical device 5 and restarts again, shift the aluminium alloy that the riveting is good to finished product output area, accomplish whole aluminium alloy and insert the angle sign indicating number so far, the riveting, and accomplish the action of carrying, it is many to have reached the quantity of storing the angle sign indicating number, it is convenient that the manual work packs, the commonality is high, the effect of the manual work volume has significantly reduced, some automatic or semi-automatization production lines have also been introduced at present in the beginning to continue in some mills, but there is the production efficiency low mostly, the equipment fault rate is high, the poor problem of commonality.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.
Claims (6)
1. The utility model provides an aluminium alloy frame is with automatic angle sign indicating number and riveting device that inserts, its characterized in that: including angle sign indicating number insertion and riveting device base (1), angle sign indicating number loading attachment, angle sign indicating number insertion device (3), angle sign indicating number riveting device (4), aluminium alloy shift mechanical device (5) and lead screw adjusting device (6), angle sign indicating number loading attachment, angle sign indicating number insertion device (3), angle sign indicating number riveting device (4) respectively have two sets, and symmetric distribution installs the both ends at whole device, lead screw adjusting device (6) include servo motor, linear guide, lead screw, angle sign indicating number loading attachment, angle sign indicating number insertion device (3), angle sign indicating number riveting device (4) direct mount on the upper strata of lead screw adjusting device (6).
2. The aluminum profile frame is with automatic angle sign indicating number and riveting device of inserting of claim 1, characterized in that: the bottom periphery of the base (1) of the corner connector inserting and riveting device is fixedly connected with a support frame, and the support frame is in a square tube shape.
3. The aluminum profile frame is with automatic angle sign indicating number and riveting device of inserting of claim 1, characterized in that: the angle sign indicating number loading attachment includes angle sign indicating number vibration dish (8) and directly shakes feeder (7), the discharge port of angle sign indicating number vibration dish (8) and the pan feeding port of directly shaking feeder (7) link up, the bottom fixed connection of directly shaking feeder (7) and angle sign indicating number vibration dish (8) is inserted and the top of riveting device base (1) in the angle sign indicating number.
4. The aluminum profile frame is with automatic angle sign indicating number and riveting device of inserting of claim 1, characterized in that: corner sign indicating number insertion device (3) are including sideslip cylinder (9), air cylinder (10), corner sign indicating number gas clamp (12), revolving cylinder (11), aluminium alloy side direction location cylinder (13), corner sign indicating number promotion cylinder (15), the output fixed connection of sideslip cylinder (9) is in the bottom of air cylinder (10) down, the output fixed connection of air cylinder (10) is in the top of revolving cylinder (11) down, the output fixed connection of revolving cylinder (11) is in the input of corner sign indicating number gas clamp (12), the output of aluminium alloy side direction location cylinder (13) and the output cooperation of corner sign indicating number promotion cylinder (15) are used.
5. The aluminum profile frame is with automatic angle sign indicating number and riveting device of inserting of claim 1, characterized in that: the angle code riveting device (4) comprises an angle code positioning cylinder (2), a riveting cylinder and a riveting head (14), the riveting cylinder and the riveting head (14) are fixedly mounted at the top of the angle code inserting and riveting device base (1) through a frame, and the bottoms of the riveting cylinder and the riveting head (14) are matched with the top of the angle code positioning cylinder (2) for use.
6. The aluminum profile frame is with automatic angle sign indicating number and riveting device of inserting of claim 1, characterized in that: the aluminum profile transfer mechanical device (5) comprises a transverse moving sliding table (19), a jacking mechanism (20), a first aluminum profile gripper (16), a second aluminum profile gripper (17) and a third aluminum profile gripper (18), wherein the first aluminum profile gripper (16), the second aluminum profile gripper (17) and the third aluminum profile gripper (18) are fixedly arranged on two sides of the jacking mechanism (20).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122818000.0U CN216462846U (en) | 2021-11-17 | 2021-11-17 | Automatic inserting corner connector and riveting device for aluminum profile frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122818000.0U CN216462846U (en) | 2021-11-17 | 2021-11-17 | Automatic inserting corner connector and riveting device for aluminum profile frame |
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| CN216462846U true CN216462846U (en) | 2022-05-10 |
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| CN202122818000.0U Active CN216462846U (en) | 2021-11-17 | 2021-11-17 | Automatic inserting corner connector and riveting device for aluminum profile frame |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116551401A (en) * | 2023-06-05 | 2023-08-08 | 江阴海虹新能源科技有限公司 | Automatic production device and processing technology for sawing and stamping solar frames |
| CN116652547A (en) * | 2023-07-31 | 2023-08-29 | 济南天辰智能装备股份有限公司 | Automatic door and window corner connector installation equipment |
| CN117021599A (en) * | 2023-10-08 | 2023-11-10 | 江苏宁美新能源有限公司 | Battery plate press riveting device and press riveting method |
-
2021
- 2021-11-17 CN CN202122818000.0U patent/CN216462846U/en active Active
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116551401A (en) * | 2023-06-05 | 2023-08-08 | 江阴海虹新能源科技有限公司 | Automatic production device and processing technology for sawing and stamping solar frames |
| CN116551401B (en) * | 2023-06-05 | 2024-04-19 | 江阴海虹新能源科技有限公司 | Automatic production device and processing technology for sawing and stamping solar frames |
| CN116652547A (en) * | 2023-07-31 | 2023-08-29 | 济南天辰智能装备股份有限公司 | Automatic door and window corner connector installation equipment |
| CN116652547B (en) * | 2023-07-31 | 2023-12-05 | 济南天辰智能装备股份有限公司 | Automatic door and window corner connector installation equipment |
| CN117021599A (en) * | 2023-10-08 | 2023-11-10 | 江苏宁美新能源有限公司 | Battery plate press riveting device and press riveting method |
| CN117021599B (en) * | 2023-10-08 | 2023-12-08 | 江苏宁美新能源有限公司 | Battery plate press riveting device and press riveting method |
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