CN216576328U

CN216576328U - Double-sliding-table welding tool

Info

Publication number: CN216576328U
Application number: CN202123001870.5U
Authority: CN
Inventors: 胡子贇; 陈立波
Original assignee: SHANGHAI LIANNAN AUTO ACCESSORIES CO Ltd
Current assignee: SHANGHAI LIANNAN AUTO ACCESSORIES CO Ltd
Priority date: 2021-12-02
Filing date: 2021-12-02
Publication date: 2022-05-24
Anticipated expiration: 2031-12-02

Abstract

The utility model provides a double-sliding-table welding tool which comprises a control cabinet, a double-hand safety touch switch A, an industrial robot, a sliding table top, a laser radiator, a laser, dust collection equipment, a dust collection pipeline, a welding room, a robot electric cabinet, a robot installation base, a double-hand safety touch switch B and a laser lens. The utility model mainly utilizes the characteristics of decomposing welding content, improving working efficiency and reducing operation time, parts needing to be welded and assembled are separately assembled and welded, and meanwhile, the adjustability of the tool is greatly improved, and the welding time is shortened. The laser welding device has the advantages of strong universality and convenience in operation, the problem of difficulty in laser assembly and welding can be solved to a great extent, the production efficiency is improved, the production cost is reduced, and the tool adjustment difficulty is further reduced.

Description

Double-sliding-table welding tool

Technical Field

The utility model relates to the field of automobile part manufacturing, in particular to a double-sliding-table welding tool.

Background

At present, in the field of product welding, in order to reduce the part processing time and reduce the cost, the structure of an assembly is mostly obtained by adopting a mode of assembling and welding a plurality of parts at one time. For pipes, especially for one-time assembly welding, the time cycle becomes a crucial point for product production.

At present, two production modes, namely turntable type and manual single-process fixing, are mainly adopted in assembly positioning welding of pipes, and then laser positioning welding is carried out. For the assembly positioning welding of pipes, the phenomenon of long assembly time of workers can occur in both the turntable type laser welding and the manual single process, the assembly time is uncontrollable, and the production cost and the time cost are greatly increased.

In addition, the requirements on the matching tolerance of parts are strict due to the fact that the rotary table type and manual single-process fixing are conducted, all parts need to be assembled on the tool at one time, the tool is compact in structure, high requirements on tool debugging are achieved, and the production cost of the parts is increased to a certain extent.

For these two reasons, the search for new assembly welding methods is urgent. In order to solve the quality problems and reduce the production cost, a company establishes a project group and solves the technical problem of clearance, and a double-sliding-table welding tool is provided.

Disclosure of Invention

In order to overcome the defects of the prior art, the utility model provides a novel double-sliding-table welding tool, which solves the problems of difficult debugging and improvement of working efficiency in the assembly of automobile pipe parts, particularly in the debugging and assembly process, and achieves the purposes of saving the production cost of parts, reducing the rejection rate and improving the production efficiency by changing the assembly process.

The utility model provides a double-sliding-table welding tool which comprises a control cabinet 1, a double-hand safety touch switch A2, an industrial robot 3, a sliding table top 4, a laser radiator 5, a laser 6, dust collection equipment 7, a dust collection pipeline 8, a welding room 9, a robot electric cabinet 10, a robot mounting base 11, a double-hand safety touch switch B12 and a laser lens 13. The industrial robot 3 is arranged on the robot mounting base 11, is positioned above the sliding table top 4 and is integrally enclosed in the welding room 9; laser instrument camera lens 13 erection joint is on industrial robot 3's robotic arm, and both hands safety touch switch A2, both hands safety touch switch B12 are located slip table mesa 4 both sides, and dust absorption pipeline 8 is connected and is welded the room 9 inside and outside, the harmful dust of suction. The robot is provided with a base 11, a sliding table top 4 and a welding room 9 which are fixed on the ground.

Operating personnel presses both hands safety touch switch A2 through artifical material loading to frock back, triggers slip table mesa 4, through servo motor and lead screw cooperation, ensures to remove the precision, propelling movement frock to industrial robot 3 work area, and industrial robot 3 moves through self action and laser instrument camera lens 13, through the laser instrument 6 output laser energy, carries out weldment work to the product. After the work is finished, industrial robot 3 replies the original point after, triggers servo start signal, again by servo motor and lead screw cooperation, ensures to remove the precision, propelling movement frock to unloading region, after targetting in place, is pressed both hands by operating personnel both hands and is touched switch B12 safely, and the frock is automatic to accomplish by operating personnel and get a work. Meanwhile, the operator carries out the next welding operation again in the same operation mode until the product finishes all welding contents.

The utility model mainly utilizes the characteristics of decomposing welding content, improving working efficiency and reducing operation time, parts needing to be welded and assembled are separately assembled and welded, and meanwhile, the adjustability of the tool is greatly improved, and the welding time is shortened.

The laser welding device has the advantages of strong universality and convenience in operation, the problem of difficulty in laser assembly and welding can be solved to a great extent, the production efficiency is improved, the production cost is reduced, and the tool adjustment difficulty is further reduced.

Drawings

Fig. 1 is a schematic top perspective view of the tooling of the present invention.

Fig. 2 is a schematic view of the tool structure of the present invention.

Fig. 3 is a schematic structural view of the welding room of the present invention.

Fig. 4 is a schematic view of an industrial robot according to the utility model.

Detailed Description

The technical scheme of the utility model is further elaborated by combining the drawings in the specification.

Firstly, after the double-sliding table welding equipment is installed and qualified, the robot is installed and fixed in a welding room, and after the double-sliding table welding equipment is detected to be qualified, a technician formulates a corresponding operation instruction book, wherein specific operation steps, equipment parameters, attention points and the like of a double-sliding table workstation are explicitly displayed. The work of welding the workpiece by the double sliding tables can be carried out after all the preparation work is ready.

As shown in the attached drawings 1-4, after an operator manually loads materials to the tool, the operator presses the double-hand safety touch switch A2 with two hands to trigger the sliding table top 4, the moving precision is ensured through the cooperation of the servo motor and the lead screw, the tool is pushed to the working area of the industrial robot 3, the industrial robot 3 moves through the self action and the movement of the laser lens 13, the laser energy is output through the laser 6, and the product is welded. After the work is finished, industrial robot 3 replies the original point after, triggers servo start signal, again by servo motor and lead screw cooperation, ensures to remove the precision, propelling movement frock to unloading region, after targetting in place, is pressed both hands by operating personnel both hands and is touched switch B12 safely, and the frock is automatic to accomplish by operating personnel and get a work. Meanwhile, the operator carries out the next welding operation again in the same operation mode until the product finishes all welding contents.

Claims

1. The utility model provides a two smooth platform welding frock which characterized in that: the double-sliding-table welding tool is composed of a control cabinet (1), a double-hand safety touch switch A (2), an industrial robot (3), a sliding table top (4), a laser radiator (5), a laser (6), dust collection equipment (7), a dust collection pipeline (8), a welding room (9), a robot electric cabinet (10), a robot installation base (11), a double-hand safety touch switch B (12) and a laser lens (13); the industrial robot (3) is arranged on the robot mounting base (11), is positioned above the sliding table top (4), and is integrally enclosed in the welding room (9); a laser lens (13) is installed and connected on a mechanical arm of an industrial robot (3), a double-hand safety touch switch A (2) and a double-hand safety touch switch B (12) are positioned on two sides of a sliding table top (4), and a dust collection pipeline (8) is connected with the inside and the outside of a welding room (9); the robot installation base (11), the sliding table top (4) and the welding room (9) are all fixed on the ground.