CN216574298U - Defective product sorting mechanism for relay coil - Google Patents
Defective product sorting mechanism for relay coil Download PDFInfo
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- CN216574298U CN216574298U CN202123262778.4U CN202123262778U CN216574298U CN 216574298 U CN216574298 U CN 216574298U CN 202123262778 U CN202123262778 U CN 202123262778U CN 216574298 U CN216574298 U CN 216574298U
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Abstract
The utility model discloses a defective products letter sorting mechanism of relay coil, include: locate the defective products detection device on the coil transfer chain, the coil clamp who gets the flaw coil gets the device, press from both sides the transport frock clamp who bears the flaw coil and carry the frock and get the device, the drive coil clamp gets the device and carries the frock clamp to get the device and carry out the device that moves, hold the coil and get the defective products holding tray of the flaw coil that the device clamp got, receive the signal of defective products detection device transmission and control and move the device, the coil clamp gets the device and carries frock clamp and get the device and carry out corresponding removal, press from both sides the controller of getting the action. The utility model discloses an automatic rejection of flaw coil uses manpower sparingly the cost, reduces the erroneous judgement, and the flaw coil is got with the separately clamp of carrying the frock, improves letter sorting efficiency, does benefit to the transport frock of getting the clamp and drops into production again, saves the material resources cost.
Description
Technical Field
The utility model relates to an inductance coils production facility technical field, in particular to relay coil's defective products letter sorting mechanism.
Background
The coil is an important component of the relay, is the heart of the relay, and is also the first executive component for receiving instructions. The quality of the coil affects the quality and reliability of the relay.
The traditional process adopts a manual inspection method to remove defective products, the method is time-consuming and labor-consuming, the problems of missed inspection and misjudgment are easy to occur, and the labor cost is high.
SUMMERY OF THE UTILITY MODEL
An object of the utility model is to provide an automatic defective products letter sorting mechanism of relay coil.
In order to achieve the above purpose, the utility model provides a technical scheme does:
the utility model provides a defective products letter sorting mechanism of relay coil, installs in one side of coil transfer chain, includes: defective product detection device, coil press from both sides and get device, carry frock clamp and get device, move and carry device, defective products holding tray and controller, wherein, defective product detection device locate on the coil transfer line in order to detect the flaw coil, the coil press from both sides and get the flaw coil by the device clamp, the transport frock clamp get the device clamp and get the transport frock of bearing the flaw coil, the coil press from both sides and get the device and install on moving and carrying the device with carrying frock clamp, move and carry device drive coil clamp and get the device and carry frock clamp and get the device and remove, defective products holding tray hold the coil press from both sides the flaw coil that the device clamp got, the controller receives the signal that defective product detection device transmitted to control moves and carries device, coil clamp and get the device and carry frock clamp and get the device and carry out corresponding removal, press from both sides and get the action.
Further, the transfer device includes: the X-axis displacement mechanism, the Y-axis displacement mechanism and the Z-axis displacement mechanism; the coil clamping device and the conveying tool clamping device are arranged on the Z-axis displacement mechanism, and the coil clamping device and the conveying tool clamping device move up and down under the driving of the Z-axis displacement mechanism.
Further, the X-axis displacement mechanism includes: the X-axis linear module is arranged on the support frame; the Y-axis displacement mechanism comprises: the Y-axis linear module is fixed on the Y-axis base plate; the Z-axis displacement mechanism comprises: the coil clamping device comprises a connecting plate, a Z-axis bottom plate, a first linear guide rail and a second linear guide rail, wherein the connecting plate is fixed on a sliding block of a Y-axis linear module, the Z-axis bottom plate is vertically arranged and fixedly connected with the connecting plate, the first linear guide rail and the second linear guide rail are fixed on the Z-axis bottom plate, a coil clamping device is installed on the first linear guide rail, and a conveying tool clamping device is installed on the second linear guide rail.
Further, the coil clamping device comprises: the pneumatic clamping device comprises a first cylinder, a first air claw fixing plate and a first pneumatic clamping claw; the first air cylinder is fixed on the Z-axis bottom plate and located above the first linear guide rail, the first air claw fixing plate is fixed on a sliding block of the first linear guide rail and connected with a piston rod of the first air cylinder, and the first pneumatic clamping jaw is fixed on the first air claw fixing plate.
Further, the coil clamping mechanism further comprises: the coil clamping jaw is arranged on the clamping part of the first pneumatic clamping jaw, and a groove for clamping a skeleton of a defective coil is formed in the inner side wall of the coil clamping jaw.
Further, transport frock clamp and get device include: the second cylinder, the second pneumatic claw fixing plate and the second pneumatic clamping jaw; the second cylinder is fixed on the Z-axis bottom plate and is positioned above the second linear guide rail, the second pneumatic claw fixing plate is fixed on a sliding block of the second linear guide rail and is connected with a piston rod of the second cylinder, and the second pneumatic clamping jaw is fixed on the second pneumatic claw fixing plate.
Further, the mechanism is got to transport frock clamp still include: the conveying tool clamping jaw is arranged on the clamping part of the second pneumatic clamping jaw, and a groove for clamping and conveying the tool is formed in the inner side wall of the conveying tool clamping jaw.
Furthermore, an X-axis protective chain bottom plate and an X-axis cable protective chain arranged on the X-axis protective chain bottom plate are arranged on one side of the X-axis linear module, the fixed end of the X-axis cable protective chain is fixedly connected with the X-axis protective chain bottom plate, and the moving end of the X-axis cable protective chain is fixedly connected with a sliding block of the X-axis linear module; one side of Y axis nature module be equipped with Y axle protection chain bottom plate and install the Y axle cable protection chain on Y axle protection chain bottom plate, the stiff end and the Y axle protection chain bottom plate fixed connection of Y axle cable protection chain, the removal end of Y axle cable protection chain and the slider fixed connection of Y axis nature module.
Further, the X-axis linear module and the Y-axis linear module are screw rod modules so as to improve the precision of linear motion of the transfer device.
Furthermore, the defective product detection device is an intelligent camera.
Adopt above-mentioned technical scheme, the beneficial effects of the utility model are that: the utility model discloses a defective products detection device detects the flaw coil on the coil conveying line, press from both sides the device and carry the frock clamp to get the device and remove to flaw coil department through moving the device of carrying, press from both sides in proper order respectively and get the flaw coil and bear the transport frock of flaw coil, realized the automatic rejection of flaw coil, the cost of using manpower sparingly, reduce the erroneous judgement, flaw coil and transport frock separately press from both sides and get, improve letter sorting efficiency, do benefit to the transport frock of getting the clamp and drop into production again, save the material resources cost.
Drawings
Fig. 1 is a schematic perspective view of a preferred embodiment of the present invention (with the controller and the defective product detecting device hidden).
Fig. 2 is a schematic view of a transfer device, a coil gripping device, and a connecting mechanism of a conveying tool gripping device.
Fig. 3 is a schematic perspective view of the transfer device.
Fig. 4 is a schematic perspective view of a portion a in fig. 2.
Wherein: 1. the coil conveying device comprises a coil conveying line, 2, a defective product containing tray, 3, a coil clamping device, 31, a first air cylinder, 32, a first air claw fixing plate, 33, a first air clamping jaw, 34, a coil clamping jaw, 4, a conveying tool clamping device, 41, a second air cylinder, 42, a second air claw fixing plate, 43, a second air clamping jaw, 44, a conveying tool clamping jaw, 5, a transferring device, 51, an X-axis displacement mechanism, 511, a supporting frame, 512, an X-axis linear module, 52, a Y-axis displacement mechanism, 521, a Y-axis bottom plate, 522, a Y-axis linear module, 53. Z-axis displacement mechanism, 531, a connecting plate, 532, a Z-axis bottom plate, 533, a first linear guide rail, 534, a second linear guide rail, 6, X-axis protection chain bottom plate, 7, an X-axis cable protection chain, 8, Y-axis protection chain bottom plate and 9, Y-axis cable protection chain.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and the following detailed description.
In this embodiment, the X axis and the Y axis are in the horizontal direction, the Z axis is in the vertical direction, the X axis, the Y axis and the Z axis are mutually perpendicular, and the X axis is consistent with the transportation direction of the coil transportation line 1.
As shown in fig. 1-4, the first half of the coil conveying line 1 of this embodiment is hidden, and the defective sorting mechanism of the relay coil of this embodiment is installed on one side of the coil conveying line 1, and includes: defective product detection device, coil press from both sides and get device 3, carry frock clamp to get device 4, move and carry device 5, defective products holding tray 2 and controller. The defective product detection device is arranged on the coil conveying line 1, the coil clamping device 3 and the conveying tool clamping device 4 are arranged on the transferring device 5, and the controller is electrically connected with the defective product detection device, the transferring device 5, the coil clamping device 3 and the conveying tool clamping device 4.
In this embodiment, the defective detection device is disposed in the front half of the transmission coil 1, the defective detection device is an intelligent camera, that is, the camera and the image processing control part are integrated, the camera converts a detected target into an image signal and transmits the image signal to a dedicated image processing system, the image signal is converted into a digital signal according to information such as pixel distribution, brightness, and color, the image processing system performs various operations on the signal to extract the characteristics of the target, and the result is output according to preset tolerance and other conditions, thereby realizing an automatic identification and detection function.
The transfer device 5 includes: an X-axis displacement mechanism 51, a Y-axis displacement mechanism 52, and a Z-axis displacement mechanism 53. The X-axis displacement mechanism 51 includes a support frame 511 and an X-axis linear module 512, and the X-axis linear module 512 is mounted on the support frame 511. The Y-axis displacement mechanism 52 is mounted on the X-axis displacement mechanism 51, the Y-axis displacement mechanism 52 includes a Y-axis base plate 521 and a Y-axis linear module 522, the Y-axis base plate 521 is fixed on the slider of the X-axis linear module 512, and the Y-axis linear module 522 is fixed on the Y-axis base plate 521. The Z-axis displacement mechanism 53 is attached to the Y-axis displacement mechanism 52, and the Z-axis displacement mechanism 53 includes: the coil clamping device comprises a connecting plate 531, a Z-axis bottom plate 532, a first linear guide rail 533 and a second linear guide rail 534, wherein the connecting plate 531 is fixed on a slider of a Y-axis linear module 522, the Z-axis bottom plate 532 is vertically arranged and fixedly connected with the connecting plate 531, the first linear guide rail 533 and the second linear guide rail 534 are fixed on the Z-axis bottom plate 532, a coil clamping device 3 is installed on the first linear guide rail 533, and a conveying tool clamping device 4 is installed on the second linear guide rail 534. In this embodiment, the X-axis linear module 512 and the Y-axis linear module 522 are both screw modules, and the linear motion precision of the screw module is higher, but other linear modules with higher motion precision may also be used.
The Y-axis displacement mechanism 52 moves left and right under the drive of the X-axis displacement mechanism 51, the Z-axis displacement mechanism 53 moves back and forth under the drive of the Y-axis displacement mechanism 52, the coil clamping device 3 and the conveying tool clamping device 4 move up and down under the drive of the Z-axis displacement mechanism 53, and then the coil clamping device 3 and the conveying tool clamping device 4 move in the X-axis direction, the Y-axis direction and the Z-axis direction.
In this embodiment, the coil gripping device 3 includes: a first cylinder 31, a first jaw securing plate 32, a first pneumatic jaw 33 and a coil jaw 34. The first air cylinder 31 is fixed on the Z-axis bottom plate 532, the first air cylinder 31 is located above the first linear guide rail 533, the first air jaw fixing plate 32 is fixed on a sliding block of the first linear guide rail 533, the first air jaw fixing plate 32 is further connected with a piston rod of the first air cylinder 31, the first air jaw 33 is fixed on the first air jaw fixing plate 32, a groove for clamping a skeleton of a defective coil is formed in the inner side wall of the coil jaw 34, and the coil jaw 34 is installed on a clamping portion of the first air jaw 33. The first cylinder 31 drives the first air jaw fixing plate 32 to move up and down along the first linear guide rail 533, so that the moving stability of the first pneumatic clamping jaw 33 is ensured, and the accuracy of clamping the defective coil by the coil clamping device 3 is ensured.
Similar to the coil clamping device 3, the conveying tool clamping device 4 of the present embodiment includes: the second cylinder 41 is fixed on the Z-axis bottom plate 532, the second cylinder 41 is located above the second linear guide rail 534, the second pneumatic claw fixing plate 42 is fixed on a sliding block of the second linear guide rail 534, the second pneumatic claw fixing plate 42 is connected with a piston rod of the second cylinder 41, and the second pneumatic claw 43 is fixed on the second pneumatic claw fixing plate 42. The inner wall of the conveying tool clamping jaw 44 is provided with a groove for clamping the conveying tool, and the conveying tool clamping jaw 44 is installed on the clamping part of the second pneumatic clamping jaw 43.
Move and carry device 5 and need pass through cable junction power and controller, in the reciprocating motion process that moves and carry device 5, the cable can receive because of tensile etc. produces too big effort, and the outward appearance also can become mixed and disorderly consequently, in order not to let the cable receive unnecessary too big external force and damage, be provided with X axle protection chain bottom plate 6 and X axle cable protection chain 7 in one side of X axle linear module 512, X axle cable protection chain 7 is installed on X axle protection chain bottom plate 6, the stiff end of X axle cable protection chain 7 and X axle protection chain bottom plate 6 fixed connection, the removal end of X axle cable protection chain 7 and the slider fixed connection of X axle linear module 512. Similarly, one side of the Y-axis linear module 522 is provided with a Y-axis protective chain base plate and a Y-axis cable protective chain 9, the Y-axis cable protective chain 9 is installed on the Y-axis protective chain base plate 8, the fixed end of the Y-axis cable protective chain 9 is fixedly connected with the Y-axis protective chain base plate 8, and the moving end of the Y-axis cable protective chain 9 is fixedly connected with the slider of the Y-axis linear module 522.
The utility model discloses a theory of operation does: defective products detection device sets up in the front end that moves device 5, detect the flaw coil on the coil transfer chain 1 by defective products detection device, and give the controller with the relevant information transmission of defective products, controller control moves device 5 and presss from both sides the coil and get device 3 and carry the frock clamp to get device 4 and remove to the top of defective coils, controller control coil clamp is got device 3 and is got the flaw coil afterwards, and control is carried frock clamp to get device 4 and press from both sides and get the transport frock that bears the flaw coil, finally, controller control moves device 5, the coil is got device 3 and is carried frock clamp to get device 4 and place the flaw coil in defective products and hold dish 2 respectively, will carry the frock and place on carrying the frock transportation line.
The utility model discloses an automatic rejection of flaw coil uses manpower sparingly the cost, reduces the erroneous judgement, also makes things convenient for the sabot of yields coil, guarantees that every group coil quantity is unified, the disappearance problem can not appear. Flaw coil and transport frock are separately pressed from both sides and are got, have improved letter sorting efficiency, make things convenient for the collection of flaw coil to handle, also do benefit to the transport frock of getting to press from both sides and put into production again, save the material resources cost.
While the invention has been particularly shown and described with reference to a preferred embodiment, it will be understood by those skilled in the art that various changes in form and detail may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (10)
1. The utility model provides a defective products letter sorting mechanism of relay coil installs in one side of coil transfer chain, its characterized in that includes:
the defective product detection device is arranged on the coil conveying line to detect defective coils;
the coil clamping device clamps the defective coil;
the conveying tool clamping device is used for clamping a conveying tool bearing the defective coil;
the transfer device, the driving coil clamping device and the conveying tool clamping device move;
a defective product containing tray for containing the defective coil clamped by the coil clamping device;
and the controller is used for receiving the signal transmitted by the defective product detection device and controlling the transfer device, the coil clamping device and the conveying tool clamping device to correspondingly move and clamp.
2. The mechanism for sorting defective products of relay coils according to claim 1, wherein the transfer device includes:
an X-axis displacement mechanism;
the Y-axis displacement mechanism is arranged on the X-axis displacement mechanism and driven by the X-axis displacement mechanism to move left and right;
the Z-axis displacement mechanism is arranged on the Y-axis displacement mechanism and driven by the Y-axis displacement mechanism to move back and forth;
the coil clamping device and the conveying tool clamping device are mounted on the Z-axis displacement mechanism and move up and down under the driving of the Z-axis displacement mechanism.
3. The defective sorting mechanism of a relay coil according to claim 2,
the X-axis displacement mechanism comprises: the X-axis linear module is arranged on the support frame;
the Y-axis displacement mechanism comprises: the Y-axis linear module is fixed on the Y-axis bottom plate;
the Z-axis displacement mechanism comprises: the coil clamping device comprises a connecting plate, a Z-axis bottom plate, a first linear guide rail and a second linear guide rail, wherein the connecting plate is fixed on a sliding block of a Y-axis linear module, the Z-axis bottom plate is vertically arranged and fixedly connected with the connecting plate, the first linear guide rail and the second linear guide rail are fixed on the Z-axis bottom plate, a coil clamping device is installed on the first linear guide rail, and a conveying tool clamping device is installed on the second linear guide rail.
4. The defective sorting mechanism of relay coil according to claim 3, wherein said coil gripping device comprises: the pneumatic clamping device comprises a first cylinder, a first air claw fixing plate and a first pneumatic clamping claw; the first air cylinder is fixed on the Z-axis bottom plate and located above the first linear guide rail, the first air claw fixing plate is fixed on a sliding block of the first linear guide rail and connected with a piston rod of the first air cylinder, and the first pneumatic clamping jaw is fixed on the first air claw fixing plate.
5. The defective sorting mechanism for relay coils according to claim 4, wherein the coil gripping mechanism further comprises: install the coil clamping jaw on its first pneumatic clamping jaw's clamping part, the inside wall of coil clamping jaw on be equipped with the recess that is used for the skeleton of card to put the flaw coil.
6. The defective sorting mechanism of relay coils according to claim 3, wherein the conveying tool clamping device comprises: the second cylinder, the second pneumatic claw fixing plate and the second pneumatic clamping jaw; the second cylinder is fixed on the Z-axis bottom plate and is positioned above the second linear guide rail, the second pneumatic claw fixing plate is fixed on a sliding block of the second linear guide rail and is connected with a piston rod of the second cylinder, and the second pneumatic clamping jaw is fixed on the second pneumatic claw fixing plate.
7. The defective sorting mechanism for relay coils according to claim 6, wherein the conveying tool clamping mechanism further comprises: the conveying tool clamping jaw is arranged on the clamping part of the second pneumatic clamping jaw, and a groove for clamping and conveying the tool is formed in the inner side wall of the conveying tool clamping jaw.
8. The defective sorting mechanism for the relay coil according to claim 3, wherein an X-axis protective chain base plate and an X-axis cable protective chain mounted on the X-axis protective chain base plate are disposed on one side of the X-axis linear module, a fixed end of the X-axis cable protective chain is fixedly connected with the X-axis protective chain base plate, and a moving end of the X-axis cable protective chain is fixedly connected with the sliding block of the X-axis linear module;
one side of Y axis nature module be equipped with Y axle protection chain bottom plate and install the Y axle cable protection chain on Y axle protection chain bottom plate, the stiff end and the Y axle protection chain bottom plate fixed connection of Y axle cable protection chain, the removal end of Y axle cable protection chain and the slider fixed connection of Y axis nature module.
9. The defective sorting mechanism of a relay coil according to claim 8, wherein the X-axis linear module and the Y-axis linear module are lead screw modules.
10. The relay coil defective sorting mechanism according to claim 1, wherein the defective detecting device is a smart camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123262778.4U CN216574298U (en) | 2021-12-23 | 2021-12-23 | Defective product sorting mechanism for relay coil |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123262778.4U CN216574298U (en) | 2021-12-23 | 2021-12-23 | Defective product sorting mechanism for relay coil |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216574298U true CN216574298U (en) | 2022-05-24 |
Family
ID=81617567
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123262778.4U Active CN216574298U (en) | 2021-12-23 | 2021-12-23 | Defective product sorting mechanism for relay coil |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216574298U (en) |
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2021
- 2021-12-23 CN CN202123262778.4U patent/CN216574298U/en active Active
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