CN216566428U

CN216566428U - High efficiency thin wall class foundry goods grinding device

Info

Publication number: CN216566428U
Application number: CN202123375161.3U
Authority: CN
Inventors: 王莹麟; 施伟群; 徐伟
Original assignee: Suzhou Ishikawa Iron Manufacturing Co ltd
Current assignee: Suzhou Ishikawa Iron Manufacturing Co ltd
Priority date: 2021-12-29
Filing date: 2021-12-29
Publication date: 2022-05-20
Anticipated expiration: 2031-12-29

Abstract

The utility model relates to the technical field of processing equipment and discloses a high-efficiency thin-wall casting polishing device which comprises an eight-equal-part dividing disc rotary table, wherein a disc workbench is arranged at the top of the eight-equal-part dividing disc rotary table, a CCD (charge coupled device) vision camera is arranged at the top of the eight-equal-part dividing disc rotary table, and supporting plates are arranged at the top of the eight-equal-part dividing disc rotary table and one side of the eight-equal-part dividing disc rotary table; through carrying out the material loading back to eight equal portions graduated disk carousel in the material loading district, can utilize total control cabinet control eight equal portions graduated disk carousel to rotate, discern through CCD vision camera again, polish in the region of polishing by industrial robot again, can increase substantially efficiency and the precision of polishing, guarantee operation safety, it is very practical, and utilize full-automatic polishing of industrial robot to alleviate operator's intensity of labour by a wide margin, improve polishing stability and efficiency of polishing, and effectively improve labourer's operational environment and safety.

Description

High efficiency thin wall class foundry goods grinding device

Technical Field

The utility model relates to the technical field of processing equipment, in particular to a high-efficiency thin-wall casting polishing device.

Background

There have been many kinds of equipment that are used for the full-automatic equipment of polishing of foundry goods at home and abroad, but most are only applicable to polishing of medium and large-scale foundry goods, its great stroke and frock centre gripping mode, relatively poor to the suitability of small-size thin wall class foundry goods, efficiency of polishing and stability of polishing are not good, the present treatment methods of this kind of product mainly carry out the manual work through ordinary abrasive machine and polish, long-time repetition work arouses fatigue easily, and easily cause excessively polishing or leak and polish, the inefficiency of polishing and do not have dustproof and safety protection measure, consequently, this kind of mode of polishing can't satisfy the requirement.

SUMMERY OF THE UTILITY MODEL

The utility model aims to provide a high-efficiency thin-walled casting polishing device which has the advantage of high polishing efficiency and solves the problem of low polishing efficiency of the existing manual polishing.

In order to achieve the purpose, the utility model provides the following technical scheme: the utility model provides a high efficiency thin wall class foundry goods grinding device, includes eight equal divisions of dial carousel, the disc workstation is installed at the top of eight equal divisions of dial carousel, the top of eight equal divisions of dial carousel is provided with CCD vision camera, the backup pad is all installed to the top of eight equal divisions of dial carousel and one side of eight equal divisions of dial carousel, industrial robot is installed at the top of backup pad, industrial robot's work end installs the electricity main shaft, and two diamond bistrique and carbide sword are installed respectively to the one end that electricity main shaft is close to eight equal divisions of dial carousel, be provided with positioning mechanism in the industrial position groove of eight equal divisions of dial carousel.

Preferably, the positioning mechanism comprises a bottom plate, the bottom plate is bolted with an eight-equal-part dividing disc turntable, a positioning tool is installed on the front surface of the bottom plate, an air cylinder is installed in a station groove of the eight-equal-part dividing disc turntable, a tensioning movable block is installed at the output end of the air cylinder, and a pull nail matched with the tensioning movable block for use is inserted in the center of the positioning tool.

Preferably, the supporting plate is in threaded connection with the eight-equal-part indexing disc turntable through screws.

Preferably, a first fence and a second fence are respectively arranged at the top of the eight-equal-part dividing disc rotating disc and one side of the eight-equal-part dividing disc rotating disc.

Preferably, the top of the eight-equal-part index plate turntable is provided with a main control cabinet, and the front of the main control cabinet is provided with an auxiliary control cabinet which is matched with the industrial robot for use.

Preferably, the surface of the CCD vision camera is provided with a support, and the support is arranged at the top of the eight-equal-part dividing disc turntable.

Compared with the prior art, the utility model has the following beneficial effects:

according to the utility model, after the eight-equal-part dividing disc turntable is fed in the feeding area, the eight-equal-part dividing disc turntable can be controlled to rotate by using the master control cabinet, and then the eight-equal-part dividing disc turntable is identified by the CCD vision camera and then polished in the polishing area by the industrial robot, so that the polishing efficiency and polishing precision can be greatly improved, the operation safety is ensured, the device is very practical, the labor intensity of operators can be greatly reduced by using the industrial robot to perform full-automatic polishing, the polishing stability and polishing efficiency are improved, and the operation environment and safety of the operators are effectively improved.

Drawings

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic view of a partial structure of the present invention.

In the figure: 1. eight equal division dial turntables; 2. a disc table; 3. a CCD vision camera; 4. a support plate; 5. an industrial robot; 6. an electric spindle; 7. a positioning mechanism; 71. a base plate; 72. positioning a tool; 73. a cylinder; 74. tensioning the loose piece; 75. pulling nails; 8. a first fence; 9. a second fence; 10. a master control cabinet; 11. a secondary control cabinet; 12. and (4) a bracket.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1 and 2, a high-efficiency thin-wall casting polishing device comprises an eight-equal-portion dividing disc turntable 1, a disc worktable 2 is mounted on the top of the eight-equal-portion dividing disc turntable 1, a CCD vision camera 3 is arranged on the top of the eight-equal-portion dividing disc turntable 1, support plates 4 are mounted on the top of the eight-equal-portion dividing disc turntable 1 and one side of the eight-equal-portion dividing disc turntable 1, an industrial robot 5 is mounted on the top of the support plate 4, an electric spindle 6 is mounted at a working end of the industrial robot 5, diamond grinding heads and carbide tools are respectively mounted at one ends of the two electric spindles 6 close to the eight-equal-portion dividing disc turntable 1, a positioning mechanism 7 is arranged in a station slot of the eight-equal-portion dividing disc turntable 1, and after the eight-equal-portion dividing disc turntable 1 is loaded in a loading area, the eight-portion dividing disc turntable 1 can be controlled to rotate by using a master control cabinet 10, discernment is carried out through CCD vision camera 3 again, is polished by industrial robot 5 in the region of polishing again, can increase substantially efficiency of polishing and the precision of polishing, guarantees the operation safety, and is very practical to utilize industrial robot 5 full-automatic polishing can alleviate operator's intensity of labour by a wide margin, improve stability and the efficiency of polishing, and effectively improve labourer's operational environment and safety.

Further, the positioning mechanism 7 comprises a bottom plate 71, the bottom plate 71 is bolted with the eight-equal-portion indexing disc turntable 1, a positioning tool 72 is installed on the front surface of the bottom plate 71, an air cylinder 73 is installed in a station groove of the eight-equal-portion indexing disc turntable 1, a tensioning movable block 74 is installed at the output end of the air cylinder 73, a pull nail 75 matched with the tensioning movable block 74 for use is inserted into the center of the positioning tool 72, and the product is limited and fixed through the bottom plate 71, the positioning tool 72, the air cylinder 73, the tensioning movable block 74 and the pull nail 75.

Further, backup pad 4 passes through screw and 1 threaded connection of eight equal divisions carousel, sets up through backup pad 4 through screw and 1 threaded connection of eight equal divisions carousel, carries on spacing fixedly to backup pad 4.

Further, first rail 8 and second rail 9 have been placed respectively to the top of eight equal portions graduated disk carousel 1 and one side of eight equal portions graduated disk carousel 1, set up through first rail 8 and second rail 9, separate staff and the region of polishing.

Further, the top of eight equal divisions of dial carousel 1 is provided with total control cabinet 10, and the front of total control cabinet 10 is provided with two auxiliary control cabinets 11 that use with industrial robot 5 cooperation, sets up through total control cabinet 10 and auxiliary control cabinet 11, conveniently controls eight equal divisions of dial carousel 1 and rotates and control industrial robot 5 and carry out work.

Further, a support 12 is mounted on the surface of the CCD vision camera 3, the support 12 is mounted on the top of the eight-equal-part dividing plate turntable 1, and the CCD vision camera 3 is supported by the support 12.

The working principle is as follows: during operation, a product is placed on the positioning tool 72 in the station groove on the eight-equal-part index plate rotary table 1 at the feeding station, the pull nails 75 are inserted, the master control cabinet 10 controls the eight-equal-part index plate rotary table 1 to rotate to enter the detection station, the grinding efficiency is improved for shortening the grinding stroke due to the difference of the dead head positions caused by casting process, and the CCD vision camera 3 on the detection station detects and identifies the dead head positions of the product. After the detection is finished, a polishing program is automatically switched by a system, the eight-equal-part dividing disc rotary table 1 rotates to a polishing station, a cylinder 73 below the tool fixes a product through a tensioning loose piece 74 tensioning blind rivet 75, an industrial robot 5 with a diamond grinding head performs rough polishing of a riser, the industrial robot 5 with a hard alloy cutter performs finish polishing of appearance batch seams, after polishing is finished, the eight-equal-part dividing disc rotary table 1 rotates out of a polishing area, blanking and reloading are performed in a feeding area, circular reciprocation is performed, the device is in circular operation, when the two industrial robots 5 polish, feeding and discharging of the product and detection inspection can be finished, and therefore all links have no waiting, the working efficiency is very high, and the device is very suitable for mass production.

It is noted that, herein, relational terms such as first and second, and the like may be used solely to distinguish one entity or action from another entity or action without necessarily requiring or implying any actual such relationship or order between such entities or actions. Also, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or apparatus that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or apparatus. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other identical elements in a process, method, article, or apparatus that comprises the element.

Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the utility model, the scope of which is defined in the appended claims and their equivalents.

Claims

1. The utility model provides a high efficiency thin wall class foundry goods grinding device, includes eight equal divisions of dial carousel (1), its characterized in that: disc workstation (2) are installed at the top of eight equal divisions graduated disk carousel (1), the top of eight equal divisions graduated disk carousel (1) is provided with CCD vision camera (3), backup pad (4) are all installed to the top of eight equal divisions graduated disk carousel (1) and one side of eight equal divisions graduated disk carousel (1), industrial robot (5) are installed at the top of backup pad (4), electric main shaft (6) are installed to the work end of industrial robot (5), and two diamond bistrique and carbide sword are installed respectively to electric main shaft (6) one end that is close to eight equal divisions graduated disk carousel (1), be provided with positioning mechanism (7) in the industrial position groove of eight equal divisions graduated disk carousel (1).

2. The high efficiency grinding apparatus for thin walled castings according to claim 1, wherein: positioning mechanism (7) include bottom plate (71), bottom plate (71) and eight equal portions graduated disk carousel (1) bolt joints, location frock (72) are installed in the front of bottom plate (71), install cylinder (73) in the station groove of eight equal portions graduated disk carousel (1), taut loose piece (74) is installed to the output of cylinder (73), the center department of location frock (72) is pegged graft and is had blind rivet (75) with taut loose piece (74) cooperation use.

3. The high efficiency grinding apparatus for thin walled castings according to claim 1, wherein: the supporting plate (4) is in threaded connection with the eight-equal-part dividing disc turntable (1) through screws.

4. The high efficiency grinding apparatus for thin walled castings according to claim 1, wherein: a first fence (8) and a second fence (9) are respectively arranged at the top of the eight-equal-part dividing disc rotary disc (1) and one side of the eight-equal-part dividing disc rotary disc (1).

5. The high efficiency grinding apparatus for thin walled castings according to claim 1, wherein: the top of the eight-equal-portion index plate turntable (1) is provided with a master control cabinet (10), and the front side of the master control cabinet (10) is provided with a secondary control cabinet (11) matched with the industrial robot (5) for use.

6. The high efficiency grinding apparatus for thin walled castings according to claim 1, wherein: the surface mounting of CCD vision camera (3) has support (12), support (12) are installed in the top of eight equal divisions of dish carousel (1).