CN216541726U

CN216541726U - Automatic assembling machine for condenser bent pipe

Info

Publication number: CN216541726U
Application number: CN202122469459.4U
Authority: CN
Inventors: 郭俊
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-10-14
Filing date: 2021-10-14
Publication date: 2022-05-17
Anticipated expiration: 2031-10-14

Abstract

The utility model discloses an automatic assembling machine for condenser bent pipes, which relates to the technical field of condenser processing and comprises a workbench, wherein two groups of symmetrical vibrating discs are arranged at one end of the top of the workbench, a PLC (programmable logic controller) is arranged on one side of the bottom of the workbench, a conveying channel is connected with the top of the workbench and positioned at a discharge port of the vibrating discs, an automatic assembling mechanism is arranged at the other end of the top of the workbench and positioned above the conveying channel, and an X-axis moving assembly and a Y-axis moving assembly are started to drive an inserting and bending assembly to transversely and longitudinally move so as to enable a photoelectric sensor to sense the position of the bent pipe at the tail end of the vibrating disc, so that a pneumatic clamp head can be clamped conveniently, the structure is operated automatically in the whole process, time and labor are saved, meanwhile, under the mutual matching of the X-axis moving assembly and the Y-axis moving assembly, the automatic assembling of the condenser bent pipes can be realized, the accuracy is higher, meanwhile, a plurality of bent pipes can be inserted at one time, and the assembly efficiency is improved.

Description

Automatic assembling machine for condenser bent pipe

Technical Field

The utility model relates to the technical field of condenser processing, in particular to an automatic assembling machine for a condenser elbow.

Background

At present, the condenser needs to be assembled on the bent pipe in the production and machining process, and the traditional bent pipe assembling mode is mostly manually operated, so that time and labor are wasted, the labor cost is increased, the assembling efficiency is reduced, and therefore, workers in the field propose the automatic condenser bent pipe assembling machine.

SUMMERY OF THE UTILITY MODEL

Aiming at the defects of the prior art, the utility model provides an automatic condenser elbow assembling machine, which solves the problems that the traditional elbow assembling mode mostly adopts manual operation, time and labor are wasted, the labor cost is increased, and the assembling efficiency is reduced.

In order to achieve the purpose, the utility model is realized by the following technical scheme: the automatic condenser elbow assembling machine comprises a workbench, wherein two groups of symmetrical vibrating discs are mounted at one end of the top of the workbench, a PLC (programmable logic controller) is mounted at one side of the bottom of the workbench, a conveying channel is connected to the top of the workbench and positioned at a discharge port of the vibrating discs, and an automatic assembling mechanism is mounted at the other end of the top of the workbench and positioned above the conveying channel;

the automatic assembling mechanism comprises a first fixed seat and a second fixed seat which are symmetrical, an X-axis moving assembly is mounted at the upper end of the second fixed seat, the top of the X-axis moving assembly is connected with a Y-axis moving assembly, and the top of the Y-axis moving assembly is connected with an inserting bending assembly through a connecting seat;

the inserting and bending component comprises a transverse plate and a plurality of first servo motors and a plurality of second servo motors which are the same in quantity, wherein a vertical plate and an L-shaped plate are respectively installed on two sides of the transverse plate, a plurality of belt pulley wheel installation seats are installed at the bottom of the front side of the vertical plate, a photoelectric sensor is installed on the front side of the L-shaped plate, a first driving wheel and a second driving wheel are respectively sleeved on power driving ends of the first servo motors and the second servo motors, a first driven wheel is sleeved on the outer portion of the belt pulley wheel installation seats, a first belt is sleeved on the outer portions of the first driving wheel and the first driven wheel together, a clamping plate is clamped on one side of the first belt, a support plate is connected to the inner side of the clamping plate, a limiting sleeve is rotatably connected to the top of the transverse plate, a sliding shaft tube is slidably connected to the inner portion of the limiting sleeve, and the bottom of the sliding shaft tube penetrates through the transverse plate and extends to the outer portion, and the bottom end of the pneumatic clamp head is provided with the pneumatic clamp head.

As a further technical scheme of the utility model, the sliding shaft tube is of a regular hexagon structure, the top of the sliding shaft tube penetrates through the side wall of the support plate and extends to the outside, the second driven wheel is sleeved outside the limiting sleeve, and the second belt is sleeved outside the second driving wheel and the second driven wheel together.

As a further technical scheme, a plurality of second linear sliding rails corresponding to the support plate are mounted on the front side of the vertical plate and above the belt pulley wheel mounting seat, and a second sliding seat is connected to the outer portion of each second linear sliding rail in a sliding mode.

As a further technical scheme, the front side of the second sliding seat is connected with the support plate, the first servo motor is installed on the rear side of the vertical plate, and the second servo motor is installed on the top of the L-shaped plate.

As a further technical scheme of the utility model, a cover shell is arranged on one side of the connecting seat and positioned outside the insertion bending assembly.

As a further technical scheme, a first linear sliding rail is mounted at the upper end of the first fixed seat, a first sliding seat is connected to the outer portion of the first linear sliding rail in a sliding mode, and the top of the first sliding seat is connected with one end of the bottom of the Y-axis moving assembly.

Advantageous effects

The utility model provides an automatic assembling machine for a condenser elbow. Compared with the prior art, the method has the following beneficial effects:

1. the automatic condenser elbow assembling machine can drive the bending inserting assembly to move transversely and longitudinally by starting the X-axis moving assembly and the Y-axis moving assembly, so that the photoelectric sensor is enabled to sense the position of the elbow at the tail end of the vibration disc, and the pneumatic clamp head can be conveniently and accurately clamped.

2. The automatic condenser elbow assembling machine is characterized in that a first belt is sleeved outside a first driving wheel and a second driving wheel, a second driven wheel is sleeved outside a limiting sleeve, and a second belt is sleeved outside the second driving wheel and the second driven wheel together, so that a sliding shaft tube and a pneumatic clamp head can be driven to lift along the direction of a second linear sliding rail under the action of a clamping plate, a supporting plate and a second sliding seat by starting a first servo motor along with the rotation of the first belt, the bent pipe is convenient to clamp and unload, the pneumatic clamp head can be driven to rotate by starting a second servo motor, the installation angle can be automatically adjusted when the automatic condenser elbow assembling machine is used, in addition, the automatic condenser elbow assembling machine is operated automatically in the whole process, time and labor are saved, and the automatic condenser elbow assembling can be realized under the mutual matching of an X-axis moving component and a Y-axis moving component, and the precision is higher, and simultaneously, a plurality of bent pipes can be inserted at one time without manual feeding, so that the labor cost is reduced, and the assembly efficiency is improved.

Drawings

FIG. 1 is a schematic structural diagram of an automatic assembling machine for condenser elbows;

FIG. 2 is a schematic structural view of an automatic assembling mechanism of an automatic assembling machine for condenser elbows;

FIG. 3 is a first perspective view of an automatic condenser elbow assembly machine insertion and bending assembly;

fig. 4 is a second perspective view of the insertion-bending assembly of the automatic condenser elbow assembling machine.

In the figure: 1. a work table; 2. a vibrating pan; 3. a delivery channel; 4. an automatic assembly mechanism; 41. a first fixed seat; 42. a second fixed seat; 43. an X-axis moving assembly; 44. a Y-axis moving assembly; 45. a connecting seat; 46. inserting and bending the component; 461. a transverse plate; 462. a vertical plate; 463. an L-shaped plate; 464. a first servo motor; 465. a second servo motor; 466. a pulley wheel mounting seat; 467. a first drive wheel; 468. a first driven wheel; 469. a first belt; 4610. clamping a plate; 4611. a support plate; 4612. a sliding shaft tube; 4613. a pneumatic clamp head; 4614. a limiting sleeve; 4615. a second drive wheel; 4616. a second driven wheel; 4617. a second belt; 4618. a photoelectric sensor; 4619. a second linear slide rail; 46110. a second slide carriage; 47. a housing; 48. a first linear slide rail; 49. a first slider; 5. a PLC controller.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

Referring to fig. 1, the present invention provides a technical solution of an automatic assembling machine for a condenser elbow: automatic kludge of condenser return bend, including workstation 1, two sets of symmetrical vibration dishes 2 are installed to the top one end of workstation 1, PLC controller 5 is installed to its bottom one side, the discharge gate department that the top of workstation 1 just is located vibration dish 2 is connected with transfer passage 3, the top other end of workstation 1 just is located transfer passage 3's top and installs automatic equipment mechanism 4, under the effect of vibration dish 2, can send into transfer passage 3 with the automatic range of the return bend of placing inside, need not the manual work and be other supplementary, thereby the operating time of condenser plug bend has been saved.

Referring to fig. 2, the automatic assembling mechanism 4 includes a first fixing seat 41 and a second fixing seat 42 which are symmetrical, an X-axis moving assembly 43 is installed at the upper end of the second fixing seat 42, a Y-axis moving assembly 44 is connected to the top of the X-axis moving assembly 43, an insertion bending assembly 46 is connected to the top of the Y-axis moving assembly 44 through a connecting seat 45, a housing 47 is installed at one side of the connecting seat 45 and outside the insertion bending assembly 46, a first linear slide rail 48 is installed at the upper end of the first fixing seat 41, a first slide carriage 49 is slidably connected to the outside of the first linear slide rail 48, the top of the first slide carriage 49 is connected to one end of the bottom of the Y-axis moving assembly 44, the X-axis moving assembly 43 and the Y-axis moving assembly 44 both move in a manner of driving a screw rod by a motor, and the moving assembly of the X-axis moving assembly 43 and the Y-axis moving assembly 44 is started, so as to drive the insertion bending assembly 46 to move transversely and longitudinally, thereby prompting the photoelectric sensor 4618 to sense the position of the elbow pipe at the tail end of the vibration disk 2, and facilitating the accurate clamping of the pneumatic clamp head 4613.

Referring to fig. 3-4, the insertion bending assembly 46 includes a horizontal plate 461 and a plurality of first and second servo motors 464 and 465 of the same number, the first servo motor 464 is installed at the rear side of the vertical plate 462, the second servo motor 465 is installed at the top of the L-shaped plate 463, the vertical plate 462 and the L-shaped plate 463 are installed at two sides of the horizontal plate 461 respectively, a plurality of pulley wheel installation seats 466 are installed at the bottom of the front side of the vertical plate 462, a photoelectric sensor 4618 is installed at the front side of the L-shaped plate 463, the first driving wheels 467 and the second driving wheels 4615 are respectively sleeved at the power driving ends of the first and second servo motors 464 and 465, the first driven wheels 468 are sleeved outside the pulley wheel installation seats 466, the first belt 469 is sleeved outside the first driving wheels 467 and the first driven wheels 468 together, one side of the first belt 469 is engaged with the clamping plate 4610, the inner side of the clamping plate 4610 is connected with a support plate 4611, the top of the horizontal plate 461 is rotatably connected with a limit sleeve 4614, a sliding shaft tube 4612 is slidably connected to the inside of the position-limiting sleeve 4614, the bottom of the sliding shaft tube 4612 penetrates through the transverse plate 461 and extends to the outside, and the bottom end of the sliding shaft tube 4612 is provided with a pneumatic clamp head 4613, the sliding shaft tube 4612 is of a regular hexagonal structure, the top of the sliding shaft tube 4612 penetrates through the side wall of the support plate 4611 and extends to the outside, the outside of the position-limiting sleeve 4614 is sleeved with a second driven wheel 4616, the outside of the second driving wheel 4615 and the second driven wheel 4616 are sleeved with a second belt 4617, the inside of the position-limiting sleeve 4614 is provided with a regular hexagonal through hole matched with the sliding shaft tube 4612, the front side of the vertical plate 462 and above the pulley wheel mounting seat 466 are provided with a plurality of second linear sliding rails 4611 corresponding to the support plate 4611, the outside of the second linear sliding rails 4619 is slidably connected with a second sliding seat 46110, the front side of the second sliding seat 46110 is connected with the support plate 4611, and by starting the first servo motor 464, along with the rotation of the first belt 469, Under the effect of extension board 4611 and second slide 46110, can drive slip central siphon 4612 and pneumatic clamp head 4613 and go up and down along the direction of second linear slide 4619, be convenient for press from both sides the return bend and get and the unloading installation, and through starting second servo motor 465, can drive pneumatic clamp head 4613 and rotate, when using, but automatic adjustment installation angle, in addition, the whole automation of this structure is operated, labour saving and time saving more, simultaneously with X axle removal subassembly 43 and Y axle removal subassembly 44 mutually support down, can realize the automatic assembly of condenser return bend, and the precision is higher, simultaneously once only can also insert a plurality of return bends, do not need artifical manual pay-off, thereby labour cost is reduced, and the assembly efficiency is improved.

The working principle of the utility model is as follows: when the device is used, the bent pipes to be assembled are placed into the vibration disc 2, the bent pipes placed inside can be automatically arranged and sent into the conveying channel 3, at the moment, an external air pump is used for connecting with the pneumatic clamp head 4613, then the X-axis moving assembly 43 and the Y-axis moving assembly 44 are sequentially started, the top bending inserting assembly 46 can be driven to respectively move transversely and longitudinally, and the position of the bent pipe at the bottom can be sensed under the action of the photoelectric sensor 4618.

At this time, the photoelectric sensor 4618 will transmit information to the PLC controller 5, and the PLC controller 5 will control the first servo motor 464, the second servo motor 465 and the air pump, when the first servo motor 464 rotates counterclockwise, the power driving end thereof can drive the first driving wheel 467 to rotate, under the action of the first driven wheel 468, the first belt 469 can be driven to rotate synchronously, along with the rotation of the first belt 469, under the action of the clamping plate 4610, the supporting plate 4611 and the second sliding seat 46110, the sliding shaft tube 4612 and the pneumatic clamp head 4613 at the bottom can be driven to descend along the direction of the second linear sliding rail 4619, and when the air pump starts, the pneumatic clamp head 4613 can clamp the elbow in the conveying channel 3, at this time, the first servo motor 464 rotates clockwise, the pneumatic clamp head 4613 can be lifted, along with the continued movement of the X-axis moving assembly 43 and the Y-axis moving assembly, the elbow can be driven to the position right above the condenser, then according to the angle of installation, the corresponding second servo motor 465 that starts, its power drive end can drive second action wheel 4615 and rotate, under the effect of second belt 4617 and second from driving wheel 4616, can make stop collar 4614 and slip central siphon 4612 synchronous revolution, and then can realize pneumatic clamp head 4613's angle modulation, after the position of installation on elbow and the condenser aligns, let first servo motor 464 anticlockwise rotation once more, can insert the elbow on pneumatic clamp head 4613 on the condenser, accomplish automatic assembly.

In this embodiment, the model of the PLC controller 5 is KG316T220XK, the models of the first servo motor 464 and the second servo motor 465 are all MHMD082P1U, and the model of the photoelectric sensor 4618 is E3F-DS10C4, and in the above components, the structural features, the operating principle and the specific circuit structure electrically connected with the outside are all the prior art, and detailed description thereof is omitted here.

Claims

1. The automatic condenser elbow assembling machine comprises a workbench (1) and is characterized in that two groups of symmetrical vibrating discs (2) are mounted at one end of the top of the workbench (1), a PLC (programmable logic controller) (5) is mounted at one side of the bottom of the workbench (1), a conveying channel (3) is connected to the top of the workbench (1) and located at a discharge port of each vibrating disc (2), and an automatic assembling mechanism (4) is mounted at the other end of the top of the workbench (1) and located above the conveying channel (3);

the automatic assembling mechanism (4) comprises a first fixed seat (41) and a second fixed seat (42) which are symmetrical, an X-axis moving assembly (43) is installed at the upper end of the second fixed seat (42), the top of the X-axis moving assembly (43) is connected with a Y-axis moving assembly (44), and the top of the Y-axis moving assembly (44) is connected with an inserting and bending assembly (46) through a connecting seat (45);

the inserting and bending component (46) comprises a transverse plate (461), a plurality of first servo motors (464) and a plurality of second servo motors (465) which are the same in number, vertical plates (462) and L-shaped plates (463) are respectively installed on two sides of the transverse plate (461), a plurality of belt wheel installation seats (466) are installed at the bottoms of the front sides of the vertical plates (462), photoelectric sensors (4618) are installed on the front sides of the L-shaped plates (463), power driving ends of the first servo motors (464) and the second servo motors (465) are respectively sleeved with a first driving wheel (467) and a second driving wheel (4615), a first driven wheel (468) is sleeved outside the belt wheel installation seats (466), a first belt (469) is sleeved outside the first driving wheel (467) and the first driven wheel (468) together, and a clamping plate (4610) is clamped on one side of the first belt (469), the inner side of the clamping plate (4610) is connected with a supporting plate (4611), the top of the transverse plate (461) is rotatably connected with a limiting sleeve (4614), the inside of the limiting sleeve (4614) is connected with a sliding shaft tube (4612) in a sliding mode, the bottom of the sliding shaft tube (4612) penetrates through the transverse plate (461) and extends to the outside, and the bottom end of the sliding shaft tube is provided with a pneumatic clamp head (4613).

2. The automatic condenser elbow assembling machine according to claim 1, wherein the sliding shaft tube (4612) is of a regular hexagon structure, the top of the sliding shaft tube penetrates through the side wall of the support plate (4611) and extends to the outside, a second driven wheel (4616) is sleeved on the outside of the limiting sleeve (4614), and a second belt (4617) is sleeved on the outside of the second driving wheel (4615) and the second driven wheel (4616) together.

3. The automatic condenser elbow assembling machine according to claim 1, wherein a plurality of second linear sliding rails (4619) corresponding to the support plates (4611) are installed on the front sides of the risers (462) and above the pulley wheel installation seats (466), and a second sliding seat (46110) is slidably connected to the outer portions of the second linear sliding rails (4619).

4. The automatic condenser elbow assembling machine according to claim 3, wherein the front side of the second sliding seat (46110) is connected with a support plate (4611), the first servo motor (464) is installed on the rear side of a vertical plate (462), and the second servo motor (465) is installed on the top of an L-shaped plate (463).

5. The automatic assembling machine for condenser elbow pipe according to claim 1, wherein a cover (47) is installed at one side of the connecting base (45) and outside the insertion and bending assembly (46).

6. The automatic condenser elbow assembling machine according to claim 1, wherein a first linear slide rail (48) is mounted at an upper end of the first fixing seat (41), a first slide seat (49) is slidably connected to an outer portion of the first linear slide rail (48), and a top portion of the first slide seat (49) is connected to one end of a bottom portion of the Y-axis moving assembly (44).