CN216523547U - Turntable device for calculating length of steel wire rope - Google Patents
Turntable device for calculating length of steel wire rope Download PDFInfo
- Publication number
- CN216523547U CN216523547U CN202123407580.0U CN202123407580U CN216523547U CN 216523547 U CN216523547 U CN 216523547U CN 202123407580 U CN202123407580 U CN 202123407580U CN 216523547 U CN216523547 U CN 216523547U
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- steel wire
- rope
- length
- wheel disc
- wire rope
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 76
- 239000010959 steel Substances 0.000 title claims abstract description 76
- 230000001681 protective effect Effects 0.000 claims description 8
- 238000010008 shearing Methods 0.000 claims description 3
- 238000012423 maintenance Methods 0.000 description 3
- 238000004804 winding Methods 0.000 description 3
- 230000004048 modification Effects 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
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- Length Measuring Devices With Unspecified Measuring Means (AREA)
Abstract
The utility model discloses a turntable device for calculating the length of a steel wire rope, which comprises a base platform, wherein an industrial turntable is arranged on one side of the base platform, and a first rope guide mechanism, a meter counting linkage mechanism, a second rope guide mechanism and a steel wire hydraulic clamp are sequentially arranged on one side of the industrial turntable; the meter counter linkage mechanism comprises a meter counter and an auxiliary wheel disc, the meter counter wheel disc and the auxiliary wheel disc of the meter counter are arranged in a vertically matched and rotating mode, and the meter counter is used for calculating the length of the steel wire rope; when the counter is used, the steel wire rope is pulled out of the industrial turntable and is adjusted by the first rope guide mechanism and the second rope guide mechanism arranged on the left side and the right side of the meter linkage mechanism, so that the steel wire rope is tightly attached between the meter wheel disc and the auxiliary wheel disc, and the meter wheel disc is driven to rotate when the steel wire rope is pulled, so that counting is carried out through the meter. The utility model has the advantages that: the length of the steel wire can be accurately calculated, data support is provided for calculating stock and timely allocating by superior, and the phenomenon of win-loss and loss of the steel wire is avoided.
Description
Technical Field
The utility model relates to the field of maintenance of navigation marks of inland waterway channels, in particular to a turntable device for calculating the length of a steel wire rope.
Background
With the development of the Yangtze river economic zone and the construction of the Yangtze river golden water channel, the management mode of the Yangtze river channel is also changing to digitalization, and the maintenance equipment is filled in the work in a refined way, so that the overall allocation and management of the channel maintenance equipment are facilitated. Before the navigation mark is thrown, the meter number of used wire rope is estimated by naked eyes, accurate data does not exist, the length of a steel wire rope which is wound can not be accurately known, the upper-level distribution wire rope can cause the situation of insufficient quantity, work is developed to be very passive, the abnormal mark is influenced and recovered, the problems of more loss and less loss are easily caused, the position of the navigation mark is inaccurate, and navigation safety is damaged. When the Yangtze river meets large-scale setting, a plurality of navigation marks are thrown simultaneously, the number of used steel wire ropes is very large, the arms are manually driven by hands in the past, a circle of steel wire can be wound out only by one large circle of wheel, the physical labor is very large, a large amount of manpower is needed for winding out the steel wire ropes, and meanwhile, the length of the wound-out steel wire ropes cannot be accurately mastered, so that the problems of inventory deviation and inaccurate throwing mark position are caused.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to overcome the disadvantages of the prior art, and to provide a turntable device for calculating the length of a steel wire rope, so as to solve the problems mentioned in the background of the prior art.
In order to achieve the purpose, the utility model is realized by the following technical scheme:
a turntable device for calculating the length of a steel wire rope comprises a base platform, wherein an industrial turntable is arranged on one side of the base platform and used for placing a spool wound with the steel wire rope, and a first rope guide mechanism, a meter counting linkage mechanism, a second rope guide mechanism and a steel wire hydraulic clamp are sequentially arranged on one side of the industrial turntable; the first rope guide mechanism and the second rope guide mechanism are used for limiting the horizontal direction and the vertical direction of the steel wire rope; the steel wire hydraulic clamp is used for shearing the steel wire rope;
the length-measuring linkage mechanism comprises a length-measuring device and an auxiliary wheel disc, the length-measuring device wheel disc and the auxiliary wheel disc of the length-measuring device are arranged in a vertically matched and rotating mode, and the length-measuring device is used for calculating the length of the steel wire rope;
when the counter is used, the steel wire rope is pulled out of the industrial turntable and is adjusted by the first rope guide mechanism and the second rope guide mechanism arranged on the left side and the right side of the meter linkage mechanism, so that the steel wire rope is tightly attached between the meter wheel disc and the auxiliary wheel disc, and the meter wheel disc is driven to rotate when the steel wire rope is pulled, so that counting is carried out through the meter.
In the above technical solution, the first rope guiding mechanism or the second rope guiding mechanism comprises a horizontal rope guiding groove and a vertical rope guiding groove;
each transverse guide rope groove comprises two vertical sliding groove rods which are arranged correspondingly in front and back, and two transverse guide rods which are arranged correspondingly up and down are arranged between the two vertical sliding groove rods;
each vertical guide rope groove comprises two transverse sliding groove rods which are correspondingly arranged up and down, and two vertical guide rods which are correspondingly arranged up and down are arranged between the two transverse sliding groove rods.
In the technical scheme, one end of each transverse guide rod is matched and connected with the corresponding vertical sliding groove rod through a first locking nut;
one end of each vertical guide rod is matched and connected with the corresponding transverse chute rod through a second locking nut;
in the technical scheme, the peripheries of the wheel disc and the auxiliary wheel disc of the meter counter are of groove structures.
In the technical scheme, the auxiliary wheel disc is rotatably arranged on the U-shaped lifting rod through a transverse shaft.
In the technical scheme, the U-shaped lifting rod comprises two vertical rods which are arranged in parallel relatively, one ends of the two vertical rods are fixed on the base platform, and the other ends of the two vertical rods are fixedly connected with the corresponding ends of the cross rods respectively; the cross shaft is positioned below the cross rod, and two ends of the cross shaft are respectively connected with the corresponding vertical rods.
In the technical scheme, each vertical rod consists of an upper pipe sleeve and a lower pipe sleeve, and each upper pipe sleeve is inserted into the corresponding lower pipe sleeve and is locked and fixed through a screw above the lower pipe sleeve.
In the technical scheme, the industrial turntable, the first rope guide mechanism, the meter counting linkage mechanism, the second rope guide mechanism and the steel wire hydraulic clamp are positioned on the same central axis.
In the technical scheme, the base platform is provided with the protective cover, and the protective cover is connected with the base platform in a covering mode.
Compared with the prior art, the utility model has the beneficial effects that:
1. the utility model accurately calculates the length of the wound steel wire, provides data support for stock calculation and timely allocation of superior, avoids the phenomenon of disc win and disc loss, greatly reduces the huge manual strength of holding the steel wire by hand and driving the small arm winding by the large arm by the driving of the industrial turntable, and automatically falls off along with the rotation of the turntable by pulling by hand at present.
2. The turntable device reduces the labor intensity of manually winding out the steel wire rope, can accurately know the length of the wound-out steel wire rope, and can cut off the required steel wire rope.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural view of a horizontal type rope guide groove;
FIG. 3 is a schematic view of the connection of the vertical chute bar with the first locking nut;
FIG. 4 is a schematic view of the structure of a vertical rope guide groove;
FIG. 5 is a schematic view of the connection of the cross slotted rod with the second lock nut;
FIG. 6 is a schematic view of the connection between the U-shaped lifting rod and the metering linkage mechanism;
FIG. 7 is a schematic structural view of a wire hydraulic tong;
in the figure, 1, an industrial turntable; 2. a meter counter; 201. a meter counter wheel disc; 202. an encoder; 203. a controller; 3. an auxiliary wheel disc; 4. a horizontal type rope guide groove; 401. a vertical chute rod; 402. a transverse guide rod; 403. a first lock nut; 5. a vertical rope guide groove; 501. a transverse chute rod; 502. a vertical guide rod; 503. a second lock nut; 6. steel wire hydraulic tongs; 7. a horizontal axis; 8. a U-shaped lifting rod; 801. a vertical rod; 802. a cross bar; 803. a screw; 9. a base platform; 10. a protective cover; 11. and a spool.
Detailed Description
The embodiments of the present invention are described below with reference to specific embodiments, and other advantages and effects of the present invention will be easily understood by those skilled in the art from the disclosure of the present specification. The utility model is capable of other and different embodiments and of being practiced or of being carried out in various ways, and its several details are capable of modification in various respects, all without departing from the spirit and scope of the present invention. It is to be noted that the features in the following embodiments and examples may be combined with each other without conflict.
It should be noted that the drawings provided in the following embodiments are only for illustrating the basic idea of the present invention, and the components related to the present invention are only shown in the drawings rather than drawn according to the number, shape and size of the components in actual implementation, and the type, quantity and proportion of the components in actual implementation may be changed freely, and the layout of the components may be more complicated.
Referring to fig. 1 to 7, the present invention provides a turntable device for calculating a length of a steel wire rope, including a base platform 9, an industrial turntable 1 is mounted on one side of the base platform 9 through a bearing, the industrial turntable 1 is used for placing a spool 11 wound with the steel wire rope, and further, a first lock catch (not shown in the figure) is disposed on the industrial turntable and is used for locking unnecessary relative rotation between the industrial turntable 1 and the spool 11 during a working time. Furthermore, a second lock catch is arranged on the base platform 9 for locking the industrial turntable 1 from unnecessary rotation during non-working time.
A first rope guide mechanism, a meter counting linkage mechanism, a second rope guide mechanism and a steel wire hydraulic clamp 6 are sequentially arranged on one side of the industrial turntable 1, and the first rope guide mechanism, the meter counting linkage mechanism, the second rope guide mechanism and the steel wire hydraulic clamp 6 are all arranged on the base platform 9; the first rope guide mechanism and the second rope guide mechanism are used for limiting the horizontal direction and the vertical direction of the steel wire rope; the steel wire hydraulic clamp 6 is used for shearing the steel wire rope; the wire hydraulic tong 6 is commercially available, such as a QY-30 or QY-30 hydraulic wire rope cutter.
The length-counting linkage mechanism comprises a length counter 2 and an auxiliary wheel disc 3, a length counter wheel disc 201 and the auxiliary wheel disc 3 of the length counter 2 are arranged in a vertically matched and rotating mode, the length counter 2 is used for calculating the length of a steel wire rope, further, the length counter 2 comprises a length counter wheel disc 201, an encoder 202 and a controller 203, the length counter wheel disc 201 is rotatably arranged on a base platform 9 through a rotating wheel fixing frame (not shown in the figure), the encoder 202 is arranged on the length counter wheel disc 201, the encoder 202 is further connected with the controller 203, and further, the length counter 2 is purchased in the market, for example, a high-precision intelligent length counter with the model number of JK-SCN76S of the brand JAKON;
when the counter is used, the steel wire rope is pulled out of the industrial turntable 1 and is adjusted by the first rope guide mechanism and the second rope guide mechanism arranged on the left side and the right side of the meter linkage mechanism, so that the steel wire rope is tightly attached between the meter wheel disc 201 and the auxiliary wheel disc 3, the meter wheel disc 201 is driven to rotate when the steel wire rope is pulled, and counting is performed through the meter 2.
Referring to fig. 1 to 5, the first rope guiding mechanism and the second rope guiding mechanism have the same structure, and each of the first rope guiding mechanism and the second rope guiding mechanism includes a horizontal rope guiding groove 4 and a vertical rope guiding groove 5; the horizontal type rope guide grooves 4 and the vertical type rope guide grooves 5 are used for timely correcting the position of the steel wire rope, preventing the steel wire rope from deviating from a due track and facilitating groove returning;
each transverse guide rope groove 4 comprises two vertical sliding groove rods 401 which are arranged correspondingly in front and back, the lower ends of the two vertical sliding groove rods 401 are fixedly arranged on the base platform 9, and two transverse guide rods 402 which are arranged correspondingly up and down are arranged between the two vertical sliding groove rods 401; one end of each transverse guide rod 402 is matched and connected with the corresponding vertical sliding groove rod 401 through a first locking nut 403; further, one end of each transverse guide rod 402 slides on the corresponding sliding groove of the vertical sliding groove rod 401, and is locked by the first locking nut 403 in a threaded manner;
each vertical rope guiding groove 5 comprises two transverse chute rods 501 which are arranged up and down correspondingly, wherein one transverse chute rod 501 positioned below is fixedly arranged on the base platform 9, and the other transverse chute rod 501 positioned above is fixedly arranged on the base platform 9 through a supporting rod (not shown in the figure); two vertical guide rods 502 which are correspondingly arranged up and down are arranged between the two transverse chute rods 501; one end of each vertical guide rod 502 is matched and connected with the corresponding transverse sliding chute rod 501 through a second locking nut 503; furthermore, one end of each vertical guide rod 502 slides on the corresponding sliding groove of the transverse sliding groove rod 501, and is locked by the thread of the second locking nut 503;
further, the peripheries of the meter counter wheel disc 201 and the auxiliary wheel disc 3 are of groove structures, and are matched with steel wire ropes, so that the steel wire ropes are convenient to return to grooves.
Referring to fig. 6, the auxiliary wheel disc 3 is rotatably mounted on the U-shaped lifting rod 8 through a transverse shaft 7, and the meter wheel disc 201 is rotatably mounted on the base platform 9 through a wheel fixing frame; the auxiliary wheel disc 3 and the meter wheel disc 201 are arranged up and down and are positioned on the same rotating plane. The height of the auxiliary wheel disc 3 is adjusted up and down by adjusting the height of the vertical rod 801 of the U-shaped lifting rod 8, so that the distance between the meter counter wheel disc 201 and the auxiliary wheel disc 3 is adjusted, and the wire ropes with different specifications are adapted.
The U-shaped lifting rod 8 comprises two vertical rods 801 arranged in parallel relatively, one ends of the two vertical rods 801 are fixed on the base platform 9, and the other ends of the two vertical rods 801 are fixedly connected with the corresponding ends of the cross rods 802 respectively; the cross shaft 7 is located below the cross rod 802, and two ends of the cross shaft 7 are respectively connected with the upper pipe sleeves of the corresponding vertical rods 801.
Furthermore, each vertical rod 801 consists of an upper pipe sleeve and a lower pipe sleeve, each upper pipe sleeve is inserted into the corresponding lower pipe sleeve and is locked and fixed through a screw 803 above the lower pipe sleeve, so that the purpose of locking the upper pipe sleeve is achieved, the height of the U-shaped lifting rod 8 is adjusted, and the height of the transverse shaft 7 and the height of the auxiliary wheel disc 3 are further adjusted.
In the utility model, the industrial turntable 1, the first rope guide mechanism, the meter-counting linkage mechanism, the second rope guide mechanism and the steel wire hydraulic clamp 6 are positioned on the same central axis.
In the utility model, a protective cover 10 is arranged on the base platform 9, and the protective cover 10 is covered and connected with the base platform 9.
The working principle is as follows: when the wire rope is used, the wire rope is pulled out of the industrial turntable 1 and sequentially passes through the horizontal type rope guide groove 4, the vertical type rope guide groove 5, a gap between the meter counter wheel disc 201 and the auxiliary wheel disc 3, the horizontal type rope guide groove 4, the vertical type rope guide groove 5 and the wire hydraulic clamp 6.
When passing through the horizontal type rope guiding groove 4 and the vertical type rope guiding groove 5 of the first rope guiding mechanism and the horizontal type rope guiding groove 4 and the vertical type rope guiding groove 5 of the second rope guiding mechanism, releasing the first locking nut 403 at two ends of each horizontal type rope guiding groove 4, sliding the horizontal guide rods 402, adjusting the distance between the two horizontal guide rods 402 to adapt to the specification of the steel wire rope, and then screwing the first locking nut 403; after the vertical guide rods 502 are slid by releasing the second lock nuts 503 on each vertical guide rope groove 5, the distance between the two vertical guide rods 502 is adjusted to fit the specification of the steel wire rope, and then the second lock nuts 503 are tightened.
When the wire rope passes through the U-shaped lifting rod 8, the screws 803 on the two vertical rods 801 are released, the upper sleeve of the vertical rod 8 is slid to adjust the height of the auxiliary wheel disc 3 on the transverse shaft 7, so that the gap between the meter counter wheel disc 201 and the auxiliary wheel disc 3 is adjusted to adapt to the specification of the wire rope, and then the screws 803 are screwed down, so that the wire rope can be tightly attached between the meter counter wheel disc 201 and the auxiliary wheel disc 3. The auxiliary wheel disc 3 and the meter wheel disc 201 are driven to rotate while the steel wire rope is pulled, so that the meter 2 connected with the meter wheel disc 201 is used for counting.
And finally, after the steel wire rope passes through the hydraulic clamp 6, cutting off the steel wire rope, and reading the reading of the meter counter 2, wherein the meter counter 2 and the hydraulic clamp 6 have a certain distance, in order to ensure the data to be accurate, the meter counter 2 is restarted at the moment, the rest steel wire rope is pulled back by hand, the data is read again, and the data is subtracted from the previous reading, so that the accurate length of the cut-off steel wire rope can be obtained.
When the industrial turntable 1 is idle, the protective cover 10 covers the base platform 9, and the lock catch is locked to prevent the industrial turntable 1 from rotating unnecessarily.
The above-mentioned embodiments only express the specific embodiments of the present invention, and the description thereof is specific and detailed, but not construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention.
Claims (9)
1. A turntable device for calculating the length of a steel wire rope comprises a base platform (9) and is characterized in that an industrial turntable (1) is mounted on one side of the base platform (9), the industrial turntable (1) is used for placing a spool (11) wound with the steel wire rope, and a first rope guide mechanism, a meter counting linkage mechanism, a second rope guide mechanism and a steel wire hydraulic clamp (6) are sequentially arranged on one side of the industrial turntable (1); the first rope guide mechanism and the second rope guide mechanism are used for limiting the horizontal direction and the vertical direction of the steel wire rope; the steel wire hydraulic clamp (6) is used for shearing the steel wire rope;
the length-counting linkage mechanism comprises a length counter (2) and an auxiliary wheel disc (3), a length counter wheel disc (201) of the length counter (2) and the auxiliary wheel disc (3) are arranged in a vertically matched and rotating mode, and the length counter (2) is used for calculating the length of a steel wire rope;
when the counter is used, the steel wire rope is pulled out of the industrial turntable (1), and is adjusted by the first rope guide mechanism and the second rope guide mechanism arranged on the left side and the right side of the meter linkage mechanism, so that the steel wire rope is tightly attached between the meter wheel disc 201 and the auxiliary wheel disc (3), the meter wheel disc (201) is driven to rotate when the steel wire rope is pulled, and counting is performed through the meter (2).
2. A turntable device for calculating the length of a steel cord according to claim 1, characterized in that said first cord guide or said second cord guide each comprises a horizontal cord guide groove (4) and a vertical cord guide groove (5);
each transverse guide rope groove (4) comprises two vertical sliding groove rods (401) which are arranged in a front-back corresponding mode, and two transverse guide rods (402) which are arranged in an up-down corresponding mode are arranged between the two vertical sliding groove rods (401);
each vertical guide rope groove (5) comprises two transverse sliding groove rods (501) which are correspondingly arranged up and down, and two vertical guide rods (502) which are correspondingly arranged up and down are arranged between the two transverse sliding groove rods (501).
3. A turntable device for calculating the length of a steel cable according to claim 2, wherein one end of each transverse guide rod (402) is connected with the corresponding vertical chute rod (401) in a matching way through a first locking nut (403);
one end of each vertical guide rod (502) is matched and connected with the corresponding transverse sliding chute rod (501) through a second locking nut (503).
4. A turntable device for calculating the length of a steel wire rope according to claim 1, characterised in that the peripheries of the meter wheel disc (201) and the auxiliary wheel disc (3) are of a groove structure.
5. A turntable device for calculating the length of a steel cable according to claim 1, characterized in that said secondary turntable (3) is rotatably mounted on a U-shaped lifting bar (8) by means of a transverse shaft (7).
6. The turntable device for calculating the length of the steel wire rope according to claim 5, wherein the U-shaped lifting rod (8) comprises two vertical rods (801) which are arranged in parallel, one end of each vertical rod (801) is fixed on the base platform (9), and the other end of each vertical rod is fixedly connected with the corresponding end of the cross rod (802); the transverse shaft (7) is positioned below the transverse rod (802), and two ends of the transverse shaft (7) are respectively connected with the corresponding vertical rods (801).
7. A turntable device for calculating the length of a steel cable according to claim 6, characterized in that each of said vertical rods (801) is composed of an upper sleeve and a lower sleeve, each of said upper sleeves is inserted into the corresponding lower sleeve and is fastened by a screw (803) above the lower sleeve.
8. A turntable device for calculating the length of a steel wire rope according to claim 1, characterized in that the industrial turntable (1), the first rope guiding mechanism, the metering linkage mechanism, the second rope guiding mechanism and the hydraulic pliers (6) of the steel wire are on the same central axis.
9. A turntable device for calculating the length of a steel cable according to claim 1, characterized in that a protective cover (10) is provided on the base platform (9), and the protective cover (10) is covered and connected with the base platform (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123407580.0U CN216523547U (en) | 2021-12-31 | 2021-12-31 | Turntable device for calculating length of steel wire rope |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202123407580.0U CN216523547U (en) | 2021-12-31 | 2021-12-31 | Turntable device for calculating length of steel wire rope |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216523547U true CN216523547U (en) | 2022-05-13 |
Family
ID=81513373
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202123407580.0U Expired - Fee Related CN216523547U (en) | 2021-12-31 | 2021-12-31 | Turntable device for calculating length of steel wire rope |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216523547U (en) |
-
2021
- 2021-12-31 CN CN202123407580.0U patent/CN216523547U/en not_active Expired - Fee Related
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20220513 |