CN110247336B - A pay-off device for power cables - Google Patents

A pay-off device for power cables Download PDF

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CN110247336B
CN110247336B CN201910587403.3A CN201910587403A CN110247336B CN 110247336 B CN110247336 B CN 110247336B CN 201910587403 A CN201910587403 A CN 201910587403A CN 110247336 B CN110247336 B CN 110247336B
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rod
roller
cable
electric power
fixed
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CN110247336A (en
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孟照海
王允霞
徐继亮
张超
张鸿浩
周圣雄
岳斌
刘广军
周琦
李长宝
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Jinan Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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Jinan Power Supply Co of State Grid Shandong Electric Power Co Ltd
State Grid Corp of China SGCC
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G1/00Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines
    • H02G1/06Methods or apparatus specially adapted for installing, maintaining, repairing or dismantling electric cables or lines for laying cables, e.g. laying apparatus on vehicle

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Abstract

本发明公开了一种电力线缆的放线装置,包括机架,所述机架包括两根横梁,两根横梁的一端通过切台连接,横梁的两端均设有支撑腿,每个横梁的内侧均连有支撑架,所述支撑架上设有液压缸,所述液压缸的上端设有升降杆,两根升降杆之间设有用于抬起电缆盘的支撑轴,支撑轴的端部与升降杆连接,所述切台的上端面设有线槽,所述线槽的上方设有压板,所述压板与切台之间通过螺栓连接,所述切台的一侧设有切刀,所述切刀的一端与切台转动连接,所述切台与支撑架之间设有第一压线装置、第二压线装置,第一压线装置与第二压线装置均与机架连接,第一压线装置与第二压线装置相对设置,电力线缆从第一压线装置与第二压线装置之间穿过。

Figure 201910587403

The invention discloses a power cable pay-off device, comprising a frame, the frame includes two beams, one end of the two beams is connected by a cutting table, both ends of the beam are provided with support legs, each beam The inner side of the cable tray is connected with a support frame, the support frame is provided with a hydraulic cylinder, the upper end of the hydraulic cylinder is provided with a lift rod, and a support shaft for lifting the cable reel is arranged between the two lift rods. The upper end of the cutting table is provided with a wire groove, the upper part of the wire groove is provided with a pressing plate, the pressing plate and the cutting table are connected by bolts, and a cutting knife is provided on one side of the cutting table One end of the cutter is rotatably connected to the cutting table, and a first wire pressing device and a second wire pressing device are arranged between the cutting table and the support frame. The first wire pressing device and the second wire pressing device are both connected with the machine The frame is connected, the first crimping device and the second crimping device are arranged opposite to each other, and the power cable passes through between the first crimping device and the second crimping device.

Figure 201910587403

Description

一种电力线缆的放线装置A pay-off device for power cables

技术领域technical field

本发明涉及电力线缆处理装置技术领域,具体为一种电力线缆的放线装置。The invention relates to the technical field of power cable processing devices, in particular to a pay-off device for power cables.

背景技术Background technique

电力电缆是用于传输和分配电能的电缆,电力电缆常用于城市地下电网、发电站引出线路、工矿企业内部供电及过江海水下输电线。在电力线路中,电缆所占比重正逐渐增加。电力电缆是在电力系统的主干线路中用以传输和分配大功率电能的电缆产品,包括1-500KV以及以上各种电压等级,各种绝缘的电力电缆。Power cables are cables used to transmit and distribute electrical energy. Power cables are often used in urban underground power grids, power station lead-out lines, internal power supply in industrial and mining enterprises, and underwater transmission lines across rivers and seas. In power lines, the proportion of cables is gradually increasing. Power cable is a cable product used to transmit and distribute high-power electrical energy in the main line of the power system, including 1-500KV and above various voltage levels and various insulation power cables.

在电力电缆的施工过程中,需要使用吊车将整盘的电缆盘放到放线装置中,然后通过人为拉动电缆进行放线,使用过程中,电线盘必须使用大型机械吊运才能装到放线装置上,比较耗费时间、物力;线缆由于在电缆盘上长期缠绕,放线后线缆仍然卷曲,导致操作人员不容易精准控制放线长度,造成线缆浪费。During the construction of the power cable, a crane needs to be used to put the entire cable reel into the pay-off device, and then the cable is manually pulled to pay off. On the installation, it is time-consuming and material resources; the cable is still curled after being paid off due to the long-term winding of the cable on the cable reel, which makes it difficult for the operator to accurately control the length of the pay-off, resulting in a waste of cables.

发明内容SUMMARY OF THE INVENTION

本发明就是针对现有技术存在的上述不足,提供一种电力线缆的放线装置,解决了目前线缆盘需借助吊运机械安装的繁琐,节省了时间与物力,降低了成本;线缆通过第一压线装置与第二压线装置的配合实现拉直,解决了线缆弯曲问题,使用更加方便,而且确保了裁切尺寸的精确性,避免了成本浪费。The present invention is aimed at the above-mentioned deficiencies in the prior art, and provides a power cable pay-off device, which solves the cumbersome installation of the current cable tray by means of a hoisting machine, saves time and material resources, and reduces costs; Straightening is realized through the cooperation of the first wire pressing device and the second wire pressing device, which solves the problem of cable bending, makes the use more convenient, ensures the accuracy of cutting size, and avoids cost waste.

为实现上述目的,发明提供如下技术方案:To achieve the above purpose, the invention provides the following technical solutions:

一种电力线缆的放线装置,包括机架,所述机架包括两根横梁,两根横梁的一端通过切台连接,横梁的两端均设有支撑腿,每个横梁的内侧均连有支撑架,所述支撑架上设有液压缸,所述液压缸的上端设有升降杆,两根升降杆之间设有用于抬起电缆盘的支撑轴,支撑轴的端部与升降杆连接,所述切台的上端面设有线槽,所述线槽的上方设有压板,所述压板与切台之间通过螺栓连接,所述切台的一侧设有切刀,所述切刀的一端与切台转动连接,所述切台与支撑架之间设有第一压线装置、第二压线装置,第一压线装置与第二压线装置均与机架连接,第一压线装置与第二压线装置相对设置,电力线缆从第一压线装置与第二压线装置之间穿过。A power cable pay-off device includes a frame, the frame includes two beams, one end of the two beams is connected by a cutting table, both ends of the beam are provided with support legs, and the inner side of each beam is connected There is a support frame, the support frame is provided with a hydraulic cylinder, the upper end of the hydraulic cylinder is provided with a lift rod, and a support shaft for lifting the cable tray is arranged between the two lift rods, and the end of the support shaft is connected to the lift rod. The upper end surface of the cutting table is provided with a wire groove, and a pressure plate is arranged above the wire groove. One end of the knife is rotatably connected with the cutting table, a first wire pressing device and a second wire pressing device are arranged between the cutting table and the support frame, the first wire pressing device and the second wire pressing device are both connected with the frame, and the first wire pressing device and the second wire pressing device are connected to the frame. A wire crimping device is disposed opposite to the second wire crimping device, and the power cable passes between the first wire crimping device and the second wire crimping device.

优选的,所述横梁的下端设有固定杆,两根固定杆之间设有线缆限位杆。Preferably, the lower end of the beam is provided with a fixing rod, and a cable limiting rod is provided between the two fixing rods.

优选的,所述支撑架包括上限位杆、侧杆、下限位杆,所述上限位杆与下限位杆平行设置,上限位杆的两端均通过侧杆与下限位杆连接,所述侧杆的内侧设有滑槽,所述液压缸的下端与下限位杆连接,所述升降杆的两端均设有第一滑块、第二滑块,所述第一滑块与滑槽配合,所述第二滑块设于滑槽外侧并贴于侧杆的侧壁。Preferably, the support frame includes an upper limit rod, a side rod, and a lower limit rod, the upper limit rod and the lower limit rod are arranged in parallel, and both ends of the upper limit rod are connected to the lower limit rod through the side rods. The inner side of the rod is provided with a chute, the lower end of the hydraulic cylinder is connected with the lower limit rod, both ends of the lift rod are provided with a first sliding block and a second sliding block, and the first sliding block is matched with the sliding groove , the second sliding block is arranged on the outside of the chute and is attached to the side wall of the side bar.

优选的,所述升降杆的上端中部设有托块,所述托块的上端设有固定孔,所述支撑轴的两端均设有轴承,所述轴承与固定孔配合。Preferably, a support block is provided in the middle of the upper end of the lifting rod, a fixing hole is provided at the upper end of the support block, and bearings are provided at both ends of the support shaft, and the bearings are matched with the fixing holes.

优选的,两根横梁之间设有相互平行的第一安装杆、第二安装杆,所述第一安装杆的两端通过第一连接杆与一根横梁连接,所述第二安装杆的两端通过第二连接杆与另一根横梁连接,所述第一压线装置与第二安装杆连接,所述第二压线装置安装在第一安装杆上。Preferably, a first installation rod and a second installation rod that are parallel to each other are provided between the two beams, two ends of the first installation rod are connected to a beam through a first connecting rod, and the second installation rod is Both ends are connected with another beam through a second connecting rod, the first wire pressing device is connected with a second installation rod, and the second wire pressing device is installed on the first installation rod.

优选的,所述第一压线装置包括活动滚轮、螺纹杆、固定螺母,所述第二安装杆上设有安装孔,所述螺纹杆与安装孔滑动配合,所述活动滚轮通过轮轴与螺纹杆的一端连接,螺纹杆的另一端设有顶板,所述螺纹杆上套有弹簧、固定螺母,所述弹簧的一端与顶板连接,弹簧的另一端与第二安装杆连接,所述固定螺母设于活动滚轮与第二安装杆之间,所述螺纹杆的一端连有拉杆,所述拉杆与螺纹杆平行,拉杆上均匀设有刻度线,拉杆的一端设有拉环,所述第二安装杆上设有滑孔,所述滑孔与拉杆滑动配合。Preferably, the first thread pressing device includes a movable roller, a threaded rod and a fixing nut, a mounting hole is provided on the second mounting rod, the threaded rod is slidably matched with the mounting hole, and the movable roller is connected to the thread through the wheel shaft. One end of the rod is connected, the other end of the threaded rod is provided with a top plate, a spring and a fixing nut are sleeved on the threaded rod, one end of the spring is connected with the top plate, the other end of the spring is connected with the second installation rod, and the fixed nut is It is arranged between the movable roller and the second installation rod, one end of the threaded rod is connected with a pull rod, the pull rod is parallel to the threaded rod, the scale lines are evenly arranged on the pull rod, and one end of the pull rod is provided with a pull ring. The installation rod is provided with a sliding hole, and the sliding hole is slidably matched with the pull rod.

优选的,所述第二压线装置包括固定滚轮、托杆,所述固定滚轮通过轮轴与托杆连接,所述托杆的另一端与第一安装杆连接,固定滚轮靠近活动滚轮设置。Preferably, the second wire pressing device includes a fixed roller and a support rod, the fixed roller is connected to the support rod through a wheel axle, the other end of the support rod is connected to the first installation rod, and the fixed roller is arranged close to the movable roller.

优选的,所述固定滚轮的下方设有电机,所述电机与固定滚轮的轮轴连接,所述第一安装杆的下端连有托板,所述电机固定在托板的上端。Preferably, a motor is provided below the fixed roller, the motor is connected to the axle of the fixed roller, a support plate is connected to the lower end of the first installation rod, and the motor is fixed on the upper end of the support plate.

优选的,所述第一安装杆靠近支撑架的一端设有第一立杆,所述第一立杆的一侧连有上压轮,所述第二安装杆靠近支撑架的一端设有第二立杆,所述第二立杆的一侧连有下压轮,所述下压轮设于上压轮的下方。Preferably, one end of the first installation rod close to the support frame is provided with a first vertical rod, one side of the first vertical rod is connected with an upper pressure wheel, and one end of the second installation rod close to the support frame is provided with a first vertical rod Two vertical rods, one side of the second vertical rod is connected with a lower pressing wheel, and the lower pressing wheel is arranged below the upper pressing wheel.

优选的,所述上压轮的一侧设有用于固定电力线缆的定位环,所述定位环的侧壁上设有第一撑杆、第二撑杆,所述第一撑杆与第二立杆连接,所述第二撑杆与第一立杆连接Preferably, a positioning ring for fixing the power cable is provided on one side of the upper pressing wheel, and a first support rod and a second support rod are arranged on the side wall of the positioning ring, and the first support rod is connected with the second support rod. Two vertical rods are connected, and the second support rod is connected with the first vertical rod

与现有技术相比,发明的有益效果是:Compared with the prior art, the beneficial effects of the invention are:

1、本发明无需借助吊运机械,通过徒手将线缆盘滚到支撑架之间,将支撑轴从线缆盘的中部穿过,利用液压缸将支撑轴抬起,安装方便,快速,解决了目前线缆盘需借助吊运机械安装的繁琐,节省了时间与物力,降低了成本;线缆通过第一压线装置与第二压线装置的配合实现拉直,解决了线缆弯曲问题,使用更加方便,而且确保了裁切尺寸的精确性,避免了成本浪费;通过切刀能够直接对电力线缆进行裁切,简单快速,而且节省人力,解决了用钳子裁切困难的问题。1. The present invention does not require the aid of a lifting machine. The cable reel is rolled between the support frames with bare hands, the support shaft is passed through the middle of the cable reel, and the support shaft is lifted by a hydraulic cylinder. The installation is convenient and fast, and the solution is The current cable reel needs to be installed with the help of lifting machinery, which saves time and material resources, and reduces the cost; the cable is straightened through the cooperation of the first wire pressing device and the second wire pressing device, which solves the problem of cable bending. , it is more convenient to use, and it ensures the accuracy of cutting size and avoids waste of cost; the power cable can be cut directly through the cutter, which is simple and fast, and saves manpower, and solves the problem of difficult cutting with pliers.

2、本发明在切台的上端面设有线槽,线槽的上方设有压板,电力线缆从线槽与压板之间穿过,可以对电力线缆起到导向作用,防止线缆在拉线中再次弯折,而且压板能够电力线缆进行固定,解决裁切时线缆弯折导致无法切断的问题,压板与切台之间通过螺栓连接,方便调节压板与切台之间的距离,调节方便。2. In the present invention, a wire groove is arranged on the upper end surface of the cutting table, and a pressure plate is arranged above the wire groove. The power cable passes between the wire groove and the pressure plate, which can guide the power cable and prevent the cable from pulling the wire. It is bent again in the middle, and the pressure plate can be fixed by the power cable, which solves the problem that the cable cannot be cut due to bending during cutting. The pressure plate and the cutting table are connected by bolts, which is convenient to adjust the distance between the pressure plate and the cutting table. convenient.

3、本发明在横梁的下方设置线缆限位杆,在向机架内滚入线缆盘时能够对线缆盘的滚入位置进行限位,防止线缆盘与其余装置之间发生碰撞,保护了设备。3. In the present invention, a cable limit rod is arranged under the beam, and when the cable tray is rolled into the frame, the rolling position of the cable tray can be limited, so as to prevent the collision between the cable tray and other devices. , which protects the device.

4、本发明在侧杆的内侧设有滑槽,升降杆的两端均设有第一滑块、第二滑块,第一滑块与滑槽配合,对升降杆的滑行起到导向与限位作用,第二滑块设于滑槽外侧并贴于侧杆的侧壁,确保升降杆与滑槽配合的可靠性,起到加固作用,增加使用安全;侧杆上端的上限位杆能够对升降杆进行限位,起到防护作用,下限位杆与地面接触能够起到支撑作用,分担机架所受压力。4. In the present invention, a chute is provided on the inner side of the side rod, and both ends of the lifting rod are provided with a first sliding block and a second sliding block. The first sliding block cooperates with the sliding groove to guide and guide the sliding of the lifting rod. Limiting function, the second sliding block is arranged on the outside of the chute and is attached to the side wall of the side rod to ensure the reliability of the cooperation between the lifting rod and the chute, play a reinforcement role, and increase the safety of use; the upper limit rod at the upper end of the side rod can The lifting rod is limited to play a protective role, and the contact of the lower limit rod with the ground can play a supporting role and share the pressure on the rack.

5、本发明在托块的上端设有固定孔,支撑轴的两端均设有轴承,通过轴承与固定孔配合实现对支撑轴的固定,保证使用过程中支撑的牢固性,增加使用安全,同时轴承能够确保线缆盘转动的流畅性,减小支撑轴与托块之间的磨损。5. The present invention is provided with a fixing hole at the upper end of the support block, and a bearing is provided at both ends of the support shaft. The fixing of the support shaft is realized by the cooperation of the bearing and the fixing hole, so as to ensure the firmness of the support during use and increase the safety of use. At the same time, the bearing can ensure the smooth rotation of the cable tray and reduce the wear between the support shaft and the support block.

6、本发明的第一压线装置通过拉杆上的刻度先在调节时能够保证每个活动滚轮位置调节的一致性,拉杆在调节时便于操作,让操作更加安全,通过转动固定螺母在螺纹杆上的位置并配合弹簧实现对电力线缆的固定,固定螺纹限定了活动滚轮的移动范围,弹簧能够保证活动滚轮一直压在电力线缆上,既能保证电力线缆的顺利通过又能对电力线缆的弯曲角度进行限制,配合固定滚轮实现对电力线缆的压直。6. The first thread pressing device of the present invention can ensure the consistency of the adjustment of the position of each movable roller through the scale on the pull rod. The pull rod is easy to operate during adjustment, making the operation more secure. The fixed thread limits the moving range of the movable roller, and the spring can ensure that the movable roller is always pressed on the power cable, which can not only ensure the smooth passage of the power cable but also protect the power cable. The bending angle of the cable is limited, and the fixed roller can be used to straighten the power cable.

7、本发明的固定滚轮位置固定,针对不同直径的电力线缆只需要对活动滚轮进行微调即可,调节简单、快速。7. The position of the fixed roller of the present invention is fixed, and it is only necessary to fine-tune the movable roller for power cables of different diameters, and the adjustment is simple and fast.

8、本发明通过电机带动固定滚轮的转动,加快电力线缆的出线速度,节省人力,提高工作效率。8. The present invention drives the rotation of the fixed roller by the motor, thereby accelerating the wire outlet speed of the power cable, saving manpower and improving work efficiency.

9、本发明设置上、下压轮能够对电力线缆在竖直方向上进行限位,进一步提高拉直效果。9. In the present invention, the upper and lower pressing wheels are arranged to limit the position of the power cable in the vertical direction, thereby further improving the straightening effect.

10、本发明设置定位环能够保证电力线缆从上、下压轮穿过,防止放线过程中,由于电力线缆在线缆盘上的位置不固定导致电力线缆从上、下压轮之间脱出,保证使用的可靠性。10. The positioning ring provided in the present invention can ensure that the power cable passes through the upper and lower pressing wheels, and prevents the power cable from being pushed from the upper and lower pressing wheels due to the unfixed position of the power cable on the cable reel during the pay-off process. It is separated from each other to ensure the reliability of use.

附图说明Description of drawings

图1为本发明的整体结构示意图;Fig. 1 is the overall structure schematic diagram of the present invention;

图2为机架的结构示意图;Fig. 2 is the structural representation of the rack;

图3为图2的A处放大图;Fig. 3 is the enlarged view of A place of Fig. 2;

图4为本发明的俯视图;Fig. 4 is the top view of the present invention;

图5为本发明的主视图;Fig. 5 is the front view of the present invention;

图6为支撑架的结构示意图;6 is a schematic structural diagram of a support frame;

图7为第一压线装置的结构示意图;7 is a schematic structural diagram of a first wire pressing device;

图8为图4的B处放大图;Fig. 8 is an enlarged view at B of Fig. 4;

图9为支撑轴的结构示意图。FIG. 9 is a schematic view of the structure of the support shaft.

图中:1-机架;101-支撑腿;102-横梁;103-固定杆;104-线缆限位杆;105-第一撑杆;106-切台;107-压板;108-线槽;109-第一立杆;110-第一安装杆;111-第一连接杆;112-第二连接杆;113-第二安装杆;114-第二撑杆;115-定位环;116-托板;117-安装孔;118-滑孔;119-第二立杆;2-支撑架;201-上限位杆;202-侧杆;203-滑槽;204-第一滑块;205-第二滑块;206-升降杆;207-下限位杆;208-液压缸;209-托块;210-固定孔;3-第一压线装置;301-活动滚轮;302-拉杆;303-刻度线;304-固定螺母;305-弹簧;306-顶板;307-拉环;308-螺纹杆;4-第二压线装置;401-固定滚轮;402-托杆;5-切刀;6-上压轮;7-下压轮;8-支撑轴;801-轴承;9-电机。In the figure: 1-frame; 101-support leg; 102-beam; 103-fixed rod; 104-cable limit rod; 105-first support rod; 106-cutting table; 107-pressing plate; 108-wire groove ; 109 - the first pole; 110 - the first installation rod; 111 - the first connecting rod; 112 - the second connecting rod; 113 - the second installation rod; 114 - the second strut; Support plate; 117-installation hole; 118-slide hole; 119-second vertical rod; 2-support frame; 201-upper limit rod; 202-side rod; 203-chute; 204-first slider; 205- The second slider; 206-lifting rod; 207-lower limit rod; 208-hydraulic cylinder; 209-support block; 210-fixing hole; Scale line; 304-fixed nut; 305-spring; 306-top plate; 307-pull ring; 308-threaded rod; 4-second crimping device; 401-fixed roller; 402-support rod; -upper pressing wheel; 7-lower pressing wheel; 8-support shaft; 801-bearing; 9-motor.

具体实施方式Detailed ways

下面将结合本发明实施例中的附图,对本发明实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本发明保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only a part of the embodiments of the present invention, but not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by those of ordinary skill in the art without creative efforts shall fall within the protection scope of the present invention.

如图1-2所示,一种电力线缆的放线装置,包括机架1,所述机架1包括两根横梁102,两根横梁102的一端通过切台106连接,横梁102的两端均设有支撑腿101,每个横梁102的内侧均连有支撑架2,所述支撑架2上设有液压缸208,如图6所示,所述液压缸208的上端设有升降杆206,两根升降杆206之间设有用于抬起电缆盘的支撑轴8,支撑轴8的端部与升降杆206之间为可拆卸连接,如图2所示,所述切台106的上端面设有线槽108,所述线槽108的上方设有压板107,所述压板107与切台106之间通过螺栓连接,方便调节压板107与切台106之间的距离,调节方便,电力线缆从线槽108与压板107之间穿过,可以对电力线缆起到导向作用,防止线缆在拉线中再次弯折,而且压板107能够电力线缆进行固定,解决裁切时线缆弯折导致无法切断的问题;所述切台106的一侧设有切刀5,所述切刀5的一端与切台106转动连接,切刀5的刀面贴于压板107的一侧,这样在切线时可以防止电力线缆弯曲,保证切割顺利,所述切台106与支撑架2之间设有第一压线装置3、第二压线装置4,第一压线装置3与第二压线装置4均与机架1连接,第一压线装置3与第二压线装置4相对设置,电力线缆从第一压线装置3与第二压线装置4之间穿过。As shown in FIG. 1-2, a power cable pay-off device includes a frame 1, the frame 1 includes two beams 102, one end of the two beams 102 is connected by a cutting table 106, and the two beams 102 are Each end is provided with support legs 101, and the inner side of each beam 102 is connected with a support frame 2. The support frame 2 is provided with a hydraulic cylinder 208. As shown in FIG. 6, the upper end of the hydraulic cylinder 208 is provided with a lifting rod 206, between the two lifting rods 206, there is a support shaft 8 for lifting the cable tray, and the end of the support shaft 8 and the lifting rod 206 are detachably connected, as shown in FIG. The upper end face is provided with a wire groove 108, and a pressure plate 107 is arranged above the wire groove 108. The pressure plate 107 and the cutting table 106 are connected by bolts, which is convenient to adjust the distance between the pressing plate 107 and the cutting table 106. The cable passes between the wire slot 108 and the pressure plate 107, which can guide the power cable and prevent the cable from being bent again in the pull wire, and the pressure plate 107 can fix the power cable, which solves the problem of cable cutting. Bending leads to the problem of inability to cut; one side of the cutting table 106 is provided with a cutting knife 5, one end of the cutting knife 5 is rotatably connected to the cutting table 106, and the blade surface of the cutting knife 5 is attached to one side of the pressing plate 107, In this way, the power cable can be prevented from being bent during cutting, and the cutting can be ensured smoothly. The two wire pressing devices 4 are both connected to the frame 1 , the first wire pressing device 3 and the second wire pressing device 4 are arranged opposite to each other, and the power cable passes between the first wire pressing device 3 and the second wire pressing device 4 .

如图2所示,所述横梁102的下端设有固定杆103,两根固定杆103之间设有线缆限位杆104,线缆限位杆104设于第一压线装置3的下方一侧,在向机架1内滚入线缆盘时能够对线缆盘的滚入位置进行限位,防止线缆盘与其余装置之间发生碰撞,保护了设备。As shown in FIG. 2 , the lower end of the beam 102 is provided with a fixing rod 103 , a cable limiting rod 104 is provided between the two fixing rods 103 , and the cable limiting rod 104 is arranged below the first wire crimping device 3 . On one side, when the cable reel is rolled into the rack 1, the rolling-in position of the cable reel can be limited, so as to prevent collision between the cable reel and other devices, and protect the equipment.

如图6所示,所述支撑架2包括上限位杆201、侧杆202、下限位杆207,所述上限位杆201与下限位杆207平行设置,上限位杆201的两端均通过侧杆202与下限位杆207连接,所述侧杆202的内侧设有滑槽203,所述液压缸208的下端与下限位杆207连接,所述升降杆206的两端均设有第一滑块204、第二滑块205,所述第一滑块204与滑槽203配合,对升降杆206的滑行起到导向与限位作用,第二滑块205设于滑槽203外侧并贴于侧杆202的侧壁,确保升降杆206与滑槽203配合的可靠性,起到加固作用,增加使用安全;侧杆202上端的上限位杆201能够对升降杆206进行限位,起到防护作用,下限位杆207与地面接触能够起到支撑作用,分担机架所受压力。As shown in FIG. 6 , the support frame 2 includes an upper limit rod 201, a side rod 202, and a lower limit rod 207. The upper limit rod 201 and the lower limit rod 207 are arranged in parallel, and both ends of the upper limit rod 201 pass through the side The rod 202 is connected with the lower limit rod 207, the inner side of the side rod 202 is provided with a chute 203, the lower end of the hydraulic cylinder 208 is connected with the lower limit rod 207, and both ends of the lift rod 206 are provided with a first slide A block 204 and a second slider 205. The first slider 204 cooperates with the chute 203 to guide and limit the sliding of the lift rod 206. The second slider 205 is arranged outside the chute 203 and is attached to The side wall of the side rod 202 ensures the reliability of the lifting rod 206 and the chute 203, plays a reinforcing role, and increases the safety of use; the upper limit rod 201 at the upper end of the side rod 202 can limit the lifting rod 206 and play a protective role The lower limit rod 207 can play a supporting role in contact with the ground and share the pressure on the frame.

如图6所示,所述升降杆206的上端中部设有托块209,所述托块209的上端设有固定孔210,如图9所示,所述支撑轴8的两端均设有轴承801,所述轴承801与固定孔210配合,通过轴承801与固定孔210配合实现对支撑轴8的固定,保证使用过程中支撑的牢固性,增加使用安全,同时轴承801能够确保线缆盘转动的流畅性,减小支撑轴8与托块209之间的磨损。。As shown in FIG. 6 , a support block 209 is provided in the middle of the upper end of the lifting rod 206 , and a fixing hole 210 is provided at the upper end of the support block 209 . As shown in FIG. 9 , both ends of the support shaft 8 are provided with Bearing 801, the bearing 801 is matched with the fixing hole 210, and the support shaft 8 is fixed by the cooperation of the bearing 801 and the fixing hole 210, which ensures the firmness of the support during use and increases the safety of use. At the same time, the bearing 801 can ensure the cable tray. The smoothness of rotation reduces the wear between the support shaft 8 and the support block 209 . .

如图4所示,两根横梁102之间设有相互平行的第一安装杆110、第二安装杆113,所述第一安装杆110的两端通过第一连接杆111与一根横梁102连接,所述第二安装杆113的两端通过第二连接杆112与另一根横梁102连接,所述第一压线装置3与第二安装杆113连接,所述第二压线装置4安装在第一安装杆110上。As shown in FIG. 4 , a first installation rod 110 and a second installation rod 113 parallel to each other are provided between the two beams 102 . Both ends of the first installation rod 110 are connected to a beam 102 through the first connecting rod 111 The two ends of the second installation rod 113 are connected with another beam 102 through the second connecting rod 112 , the first wire pressing device 3 is connected with the second installation rod 113 , and the second wire pressing device 4 Mounted on the first mounting rod 110 .

如图7-8所示,所述第一压线装置3包括活动滚轮301、螺纹杆308、固定螺母304,所述第二安装杆113上设有安装孔117,所述螺纹杆308与安装孔117滑动配合,所述活动滚轮301通过轮轴与螺纹杆308的一端连接,螺纹杆308的另一端设有顶板306,所述螺纹杆308上套有弹簧305、固定螺母304,所述弹簧305的一端与顶板306连接,弹簧305的另一端与第二安装杆113连接,所述固定螺母304设于活动滚轮301与第二安装杆113之间,所述螺纹杆308的一端连有拉杆302,所述拉杆302与螺纹杆308平行,拉杆302上均匀设有刻度线303,测量精度为1mm,拉杆302的一端设有拉环307,所述第二安装杆113上设有滑孔118,所述滑孔118与拉杆302滑动配合。第一压线装置3通过拉杆302上的刻度线303在调节时能够保证每个活动滚轮301位置调节的一致性,拉杆302在调节时便于操作,让操作更加安全,通过转动固定螺母304在螺纹杆308上的位置并配合弹簧305实现对电力线缆的固定,固定螺纹304限定了活动滚轮301的移动范围,弹簧305能够保证活动滚轮301一直压在电力线缆上,既能保证电力线缆的顺利通过又能对电力线缆的弯曲角度进行限制,配合固定滚轮401实现对电力线缆的压直。As shown in FIGS. 7-8 , the first thread pressing device 3 includes a movable roller 301 , a threaded rod 308 and a fixing nut 304 , the second mounting rod 113 is provided with a mounting hole 117 , and the threaded rod 308 is connected to the mounting hole 117 . The hole 117 is slidably fitted, the movable roller 301 is connected to one end of the threaded rod 308 through the axle, the other end of the threaded rod 308 is provided with a top plate 306, and the threaded rod 308 is sleeved with a spring 305 and a fixing nut 304. The spring 305 One end of the spring 305 is connected to the top plate 306, the other end of the spring 305 is connected to the second installation rod 113, the fixing nut 304 is arranged between the movable roller 301 and the second installation rod 113, and one end of the threaded rod 308 is connected to the pull rod 302 , the pull rod 302 is parallel to the threaded rod 308, the pull rod 302 is evenly provided with a scale line 303, the measurement accuracy is 1mm, one end of the pull rod 302 is provided with a pull ring 307, the second installation rod 113 is provided with a sliding hole 118, The sliding hole 118 is slidably matched with the pull rod 302 . The first line pressing device 3 can ensure the consistency of the adjustment of the position of each movable roller 301 through the scale line 303 on the pull rod 302. The pull rod 302 is easy to operate during adjustment, making the operation more secure. The position on the rod 308 and the spring 305 are used to fix the power cable. The fixed thread 304 limits the moving range of the movable roller 301. The smooth passing of the power cable can also limit the bending angle of the power cable, and cooperate with the fixed roller 401 to realize the straightening of the power cable.

如图4所示,所述第二压线装置4包括固定滚轮401、托杆402,所述固定滚轮401通过轮轴与托杆402连接,所述托杆402的另一端与第一安装杆110连接,固定滚轮401靠近活动滚轮301设置,靠近切台106的固定滚轮401与活动滚轮301对齐设置,这样能够保证出来的电力线缆不再弯曲,其余的固定滚轮401与活动滚轮301交错设置,用最少的固定滚轮401与活动滚轮301就能对电力线缆很长的一段进行夹持捋直,固定滚轮401与活动滚轮301上均套有耐磨的橡胶软垫,橡胶软垫用螺栓固定,这样可以防止橡胶软垫打滑,同时能够避免对电力线缆的表面损伤;固定滚轮401位置固定,针对不同直径的电力线缆只需要对活动滚轮301进行微调即可,调节简单、快速。As shown in FIG. 4 , the second wire pressing device 4 includes a fixed roller 401 and a support rod 402 . The fixed roller 401 is connected to the support rod 402 through an axle, and the other end of the support rod 402 is connected to the first installation rod 110 For connection, the fixed roller 401 is arranged close to the movable roller 301, and the fixed roller 401 close to the cutting table 106 is aligned with the movable roller 301, so as to ensure that the outgoing power cable is no longer bent, and the remaining fixed rollers 401 and the movable rollers 301 are staggered. A long section of the power cable can be clamped and straightened with the least fixed rollers 401 and movable rollers 301. Both the fixed rollers 401 and the movable rollers 301 are covered with wear-resistant rubber pads, and the rubber pads are fixed with bolts. In this way, the rubber cushion can be prevented from slipping, and the surface damage to the power cable can be avoided at the same time; the position of the fixed roller 401 is fixed, and the movable roller 301 only needs to be fine-tuned for power cables of different diameters, and the adjustment is simple and fast.

如图5所示,靠近切台106的固定滚轮401的下方设有电机9,电机9与该固定滚轮401的轮轴连接,所述第一安装杆110的下端连有托板116,所述电机9固定在托板116的上端,通过电机9带动固定滚轮401的转动,加快电力线缆的出线速度,节省人力,提高工作效率。As shown in FIG. 5 , a motor 9 is provided below the fixed roller 401 near the cutting table 106 , and the motor 9 is connected to the axle of the fixed roller 401 . 9 is fixed on the upper end of the support plate 116, and the rotation of the fixed roller 401 is driven by the motor 9 to speed up the wire outlet speed of the power cable, save manpower and improve work efficiency.

如图3-4所示,所述第一安装杆110靠近支撑架2的一端设有第一立杆109,所述第一立杆109的一侧连有上压轮6,所述第二安装杆113靠近支撑架2的一端设有第二立杆119,所述第二立杆119的一侧连有下压轮7,所述下压轮7设于上压轮6的下方。As shown in FIGS. 3-4 , one end of the first installation rod 110 close to the support frame 2 is provided with a first vertical rod 109 , and one side of the first vertical rod 109 is connected with the upper pressing wheel 6 , the second One end of the mounting rod 113 close to the support frame 2 is provided with a second vertical rod 119 , one side of the second vertical rod 119 is connected with a lower pressing wheel 7 , and the lower pressing wheel 7 is arranged below the upper pressing wheel 6 .

如图3所示,所述上压轮6的一侧设有用于固定电力线缆的定位环115,上压轮6与下压轮7中心连线的中点位于定位环115的中轴线上,以便电力线缆从上压轮6与下压轮7之间穿过,所述定位环115的侧壁上设有第一撑杆105、第二撑杆114,所述第一撑杆105与第二立杆119连接,所述第二撑杆114与第一立杆109连接,定位环115能够保证电力线缆从上、下压轮穿过,防止放线过程中,由于电力线缆在线缆盘上的位置不固定导致电力线缆从上、下压轮之间脱出,保证使用的可靠性。As shown in FIG. 3 , a positioning ring 115 for fixing the power cable is provided on one side of the upper pressing wheel 6 , and the midpoint of the line connecting the center of the upper pressing wheel 6 and the lower pressing wheel 7 is located on the central axis of the positioning ring 115 , so that the power cable can pass between the upper pressing wheel 6 and the lower pressing wheel 7 , the side wall of the positioning ring 115 is provided with a first strut 105 and a second strut 114 , the first strut 105 Connected to the second pole 119, the second pole 114 is connected to the first pole 109, the positioning ring 115 can ensure that the power cable passes through the upper and lower pressing wheels, preventing the power cable The position on the cable reel is not fixed, which will cause the power cable to come out from between the upper and lower pressure rollers, so as to ensure the reliability of use.

使用时,将线缆盘滚到两个支撑架2之间,将支撑轴8从线缆盘的中部穿过,轴承801位于固定孔210的上方,通过液压缸208将升降杆206升起,使固定孔210与轴承801配合,继续上升,使线缆盘脱离地面,将电力线缆的端头从定位环115穿过,然后从上压轮6与下压轮7之间穿过,根据电力线缆的直径,调节活动滚轮301与固定滚轮401之间的距离,调节时保证线缆能够顺利从固定滚轮401与活动滚轮301之间穿过,又能对电力线缆起到轻微压紧作用,再将电力线缆从固定滚轮401与活动滚轮301之间穿过,最后将电力线缆从压板107与线槽108之间穿过,工作人员拉动电力线缆,带动线缆盘转动实现放线,通过第一压线装置3与第二压线装置4来保证电力线缆放线时不会发生弯折,防线达到使用长度后,通过切刀5将电力线缆切断,同时在拉动过程中可以启动电机辅助放线,节省人力。本发明无需借助吊运机械,通过徒手将线缆盘滚到支撑架2之间,将支撑轴8从线缆盘的中部穿过,利用液压缸208将支撑轴8抬起,安装方便,快速,解决了目前线缆盘需借助吊运机械安装的繁琐,节省了时间与物力,降低了成本;线缆通过第一压线装置3与第二压线装置4的配合实现拉直,解决了线缆弯曲问题,使用更加方便,而且确保了裁切尺寸的精确性,避免了成本浪费;通过切刀5能够直接对电力线缆进行裁切,简单快速,而且节省人力,解决了用钳子裁切困难的问题。When in use, roll the cable reel between the two support frames 2, pass the support shaft 8 through the middle of the cable reel, the bearing 801 is located above the fixing hole 210, and the lifting rod 206 is lifted by the hydraulic cylinder 208, Make the fixing hole 210 fit with the bearing 801, continue to rise, make the cable reel off the ground, pass the end of the power cable through the positioning ring 115, and then pass between the upper pressure wheel 6 and the lower pressure wheel 7, according to The diameter of the power cable, adjust the distance between the movable roller 301 and the fixed roller 401, ensure that the cable can smoothly pass between the fixed roller 401 and the movable roller 301, and can slightly compress the power cable. Then the power cable is passed between the fixed roller 401 and the movable roller 301, and finally the power cable is passed between the pressure plate 107 and the wire groove 108. The staff pulls the power cable and drives the cable tray to rotate. Paying off, the first crimping device 3 and the second crimping device 4 are used to ensure that the power cable will not be bent when it is paid out. During the process, the motor can be started to assist the wire release, saving manpower. In the present invention, without the aid of a lifting machine, the cable drum is rolled between the support frames 2 by hand, the support shaft 8 is passed through the middle of the cable drum, and the hydraulic cylinder 208 is used to lift the support shaft 8, which is convenient and fast to install. , which solves the cumbersome installation of the current cable tray by means of lifting machinery, saves time and material resources, and reduces costs; The problem of cable bending is more convenient to use, and the accuracy of cutting size is ensured, avoiding cost waste; the power cable can be directly cut through the cutter 5, which is simple and fast, and saves manpower, which solves the problem of cutting with pliers. Difficult questions.

显然,本领域的技术人员可以对本发明进行各种改动和变型而不脱离本发明的精神和范围。这样,倘若本发明的这些修改和变型属于本发明权利要求及其等同技术的范围之内,则本发明也意图包含这些改动和变型在内。It will be apparent to those skilled in the art that various modifications and variations can be made in the present invention without departing from the spirit and scope of the invention. Thus, provided that these modifications and variations of the present invention fall within the scope of the claims of the present invention and their equivalents, the present invention is also intended to include these modifications and variations.

Claims (7)

1. The utility model provides a pay-off of electric power cable, includes the frame, its characterized in that: the rack comprises two cross beams, one ends of the two cross beams are connected through a cutting table, the lower ends of the cross beams are provided with fixing rods, a cable limiting rod is arranged between the two fixing rods, both ends of each cross beam are provided with supporting legs, the inner side of each cross beam is connected with a supporting frame, the supporting frame is provided with a hydraulic cylinder and comprises an upper limiting rod, a side rod and a lower limiting rod, the upper limiting rod and the lower limiting rod are arranged in parallel, both ends of the upper limiting rod are connected with the lower limiting rod through the side rod, the inner side of the side rod is provided with a sliding groove, the lower end of the hydraulic cylinder is connected with the lower limiting rod, the upper end of the hydraulic cylinder is provided with a lifting rod, both ends of the lifting rod are provided with a first sliding block and a second sliding block, the first sliding block is matched with the sliding groove, the second sliding block is arranged on the outer side of the sliding, the utility model discloses a wire cutting machine, including lifter, support shaft, bearing and fixed orifices, be equipped with the tray in the middle part of the upper end of lifter, the upper end of tray is equipped with the fixed orifices, the both ends of back shaft all are equipped with the bearing, bearing and fixed orifices cooperation, the up end of cutting the platform is equipped with the wire casing, the top of wire casing is equipped with the clamp plate, pass through bolted connection between clamp plate and the cutting platform, one side of cutting the platform is equipped with the cutter, the one end of cutter with cut the platform and rotate and be connected, cut and be equipped with first cord grip, second cord grip between platform and the support frame, first cord grip and second cord grip all are connected with the frame, first cord grip sets up with the second cord grip relatively, and the electric power cable passes between first cord grip.
2. A paying-off device for electric power cables as claimed in claim 1, characterized in that: the two cross beams are provided with a first mounting rod and a second mounting rod which are parallel to each other, the two ends of the first mounting rod are connected with one cross beam through a first connecting rod, the two ends of the second mounting rod are connected with the other cross beam through a second connecting rod, the first line pressing device is connected with the second mounting rod, and the second line pressing device is mounted on the first mounting rod.
3. A paying-off device for electric power cables as claimed in claim 2, characterized in that: the first line pressing device comprises a movable roller, a threaded rod and a fixing nut, a mounting hole is formed in the second mounting rod, the threaded rod is in sliding fit with the mounting hole, the movable roller is connected with one end of the threaded rod through a wheel shaft, a top plate is arranged at the other end of the threaded rod, a spring and a fixing nut are sleeved on the threaded rod, one end of the spring is connected with the top plate, the other end of the spring is connected with the second mounting rod, the fixing nut is arranged between the movable roller and the second mounting rod, a pull rod is connected to one end of the threaded rod, the pull rod is parallel to the threaded rod, scale marks are evenly arranged on the pull rod, a pull ring is arranged at one end of the pull rod, a sliding hole is formed in the second mounting rod.
4. A paying-off device for electric power cables as claimed in claim 3, characterized in that: the second line pressing device comprises a fixed roller and a supporting rod, the fixed roller is connected with the supporting rod through a wheel shaft, the other end of the supporting rod is connected with the first installation rod, and the fixed roller is arranged close to the movable roller.
5. The paying-off device for electric power cables as claimed in claim 4, wherein: the motor is arranged below the fixed roller and connected with a wheel shaft of the fixed roller, the lower end of the first mounting rod is connected with the supporting plate, and the motor is fixed at the upper end of the supporting plate.
6. A paying-off device for electric power cables as claimed in claim 5, characterized in that: one end that first installation pole is close to the support frame is equipped with first pole setting, one side of first pole setting even has last pinch roller, the one end that second installation pole is close to the support frame is equipped with the second pole setting, one side of second pole setting even has lower pinch roller, the below of last pinch roller is located to lower pinch roller.
7. A paying-off device for electric power cables as claimed in claim 6, characterized in that: go up the locating ring that one side of pinch roller was equipped with and is used for fixed electric power cable, be equipped with first vaulting pole, second vaulting pole on the lateral wall of locating ring, first vaulting pole is connected with the second pole setting, the second vaulting pole is connected with first pole setting.
CN201910587403.3A 2019-06-28 2019-06-28 A pay-off device for power cables Active CN110247336B (en)

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