CN210430380U

CN210430380U - Flexible generating line frock integrated equipment of electric substation

Info

Publication number: CN210430380U
Application number: CN201921867805.0U
Authority: CN
Inventors: 王建军; 肖鹏; 白云; 赵天庆; 贺进军
Original assignee: Xian Electrification Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
Current assignee: Xian Electrification Engineering Co Ltd of China Railway Electrification Engineering Group Co Ltd
Priority date: 2019-11-01
Filing date: 2019-11-01
Publication date: 2020-04-28
Anticipated expiration: 2029-11-01

Abstract

The embodiment of the application discloses flexible generating line frock integrated equipment of electric substation, including pay off rack, automatic line machine, meter length ware, shearing mechanism, cord grip, rewinding device, guider and regulator cubicle of sending, the pay off rack is located one side of automatic line machine of sending. This flexible generating line frock integrated equipment of electric substation, through the regulator cubicle to the length counter, shearing mechanism, cord grip and the control of rewinding device, cooperation pay off rack, the use of guider and regulator cubicle, make this equipment integrate the automatic line feeding, automatic cutting, the function of pedal hydraulic pressure crimping, and this equipment has manually, multiple working method control such as automation, it is single can operate, work efficiency is greatly improved and workman's intensity of labour is alleviateed, also avoid the workman to operate in the field for a long time simultaneously, the operational environment has been improved, the safety guarantee coefficient has been increased, very big reduction use cost.

Description

Flexible generating line frock integrated equipment of electric substation

Technical Field

The application relates to the technical field of iron electrical equipment, in particular to flexible bus tool integration equipment for a substation.

Background

At the present stage, the construction of each pavilion flexible bus is mainly in a traditional mode, hardware fittings and materials are transported to the site, the hardware fittings and the materials are simply measured on the site and then manufactured on the site, after the manufacture is completed, the length dimension error is large, the hardware fittings or the equipment need to be repeatedly erected up and down for trial assembly, after the trial assembly does not meet the requirements, the flexible bus falls down and is readjusted, the working efficiency is low, the working strength is high, the material waste is large, and the sag difference is large after the installation.

SUMMERY OF THE UTILITY MODEL

In view of the above problems, the present application provides a flexible bus tooling integration device for a substation to improve the above problems.

In order to achieve the above purpose, the utility model discloses a following technical scheme realizes: the utility model provides a flexible generating line frock integrated equipment of electric substation, includes pay off rack, automatic line machine, length counter, shearing mechanism, cord grip, rewind device, guider and regulator cubicle of sending, the pay off rack is located one side of automatic line machine of sending, the support frame has been placed to the below of automatic line machine, length counter, shearing mechanism and cord grip that send, the order of placing that the support frame is close to pay off rack one side is automatic line machine, length counter, shearing mechanism and cord grip in proper order, the quantity of cord grip is two the rewind device is located the one end that the pay off rack was kept away from to the support frame, regulator cubicle electric connection is automatic line machine, length counter, shearing mechanism, cord grip and rewind device of sending, length counter, shearing mechanism and cord grip's the line highly uniform of center.

Optionally, the pay-off rack comprises a rack body and a winding body, the winding body is fixedly mounted on the rack body, and a soft bus is wound on the surface of the winding body.

Optionally, automatic send line machine to include top board and holding down plate, the top fixed mounting that automatically sends line machine casing has the fixed block, the lead screw has been cup jointed to the inside of fixed block, the one end fixedly connected with top board of lead screw, holding down plate fixed mounting is on the surface of automatic line machine below of sending, the bull stick has been cup jointed in the middle part activity of holding down plate, the surface of bull stick is provided with the conveyer belt, the surface of automatic line machine casing of sending and the fixed adjuster of top fixedly connected with of top board, fixed adjuster is the connector of connecting rod and spring, the solid both ends difference fixed connection of spring is on the surface of top board and connecting rod, connecting rod fixed connection is on the surface of automatic line machine casing of sending, the both sides of automatic line machine of sending are provided with the wiring and roll.

Optionally, the length counter comprises a mounting plate, a guide rail is arranged on the side face of the mounting plate, a connecting plate is sleeved outside the guide rail in a sliding mode, a rotating roller is connected to the surface of the connecting plate in a rotating mode, and guiding devices are fixedly mounted on the two sides of the length counter.

Optionally, the rewinding device comprises a winding disc and a motor, the winding disc is rotatably sleeved on the support frame, and a central shaft of the winding disc is in transmission connection with a rotating shaft of the motor through a chain.

Optionally, the line pressing device comprises a fixing seat, a fixed line pressing block and a movable line pressing block, the fixed line pressing block is arranged below the middle of the fixing seat, the movable line pressing block is arranged above the fixed line pressing block in a sliding connection mode in the middle of the fixing seat, and line pressing grooves are formed in the middle of the fixed line pressing block and the middle of the movable line pressing block.

Optionally, the shearing device comprises a seat body, a shearing side plate, a cutter and a moving rod, the moving rod is fixedly mounted at the top of the seat body, the cutter is fixedly connected to one end of the moving rod and located in the middle of the shearing side plate, the shearing side plate is fixedly mounted at the top of the seat body, and a through groove is formed in the side face of the seat body.

The application provides a pair of flexible generating line frock integrated equipment of electric substation possesses following beneficial effect:

1. this flexible generating line frock integrated equipment of electric substation, through the regulator cubicle to the length counter, shearing mechanism, cord grip and the control of rewinding device, cooperation pay off rack, the use of guider and regulator cubicle, make this equipment integrate the automatic line feeding, automatic cutting, the function of pedal hydraulic pressure crimping, and this equipment has manually, multiple working method control such as automation, it is single can operate, work efficiency is greatly improved and workman's intensity of labour is alleviateed, also avoid the workman to operate in the field for a long time simultaneously, the operational environment has been improved, the safety guarantee coefficient has been increased, very big reduction use cost.

2. According to the flexible bus tool integration equipment for the substation, the length of the flexible bus is automatically calculated by using the length counter, and the flexible bus is automatically cut by using the shearing device in a matched mode, so that the situations that the workload is large, the precision is low and the error rate is high when the traditional manual flexible bus calculation is carried out are changed, the calculation precision of the flexible bus is improved by the automatic length counter of the length counter, the calculation workload is reduced, and the processing and installation efficiency of the flexible bus is improved.

Drawings

In order to more clearly illustrate the technical solutions in the embodiments of the present application, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are only some embodiments of the present application, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

Fig. 1 shows a schematic diagram of a flexible bus tooling integration device for a substation according to an embodiment of the present application;

fig. 2 shows a schematic view of a wire-protecting frame structure of a flexible busbar tooling integration device of a substation according to an embodiment of the present application;

fig. 3 shows a side view of a shearing device of a flexible busbar tooling integration device of a substation according to an embodiment of the present application;

fig. 4 shows a front view of a wire pressing device of a flexible bus tooling integration device of a substation according to an embodiment of the present application.

In the figure: 1. a pay-off rack; 101. a frame body; 102. a winding body; 2. automatic wire feeder; 3. a length meter; 4. a shearing device; 401. a base body; 402. shearing the side plates; 403. a cutter; 404. a travel bar; 5. a wire pressing device; 501. a fixed seat; 502. fixing the line pressing block; 503. moving the line pressing block; 6. a rewinding device; 601. coiling; 602. a motor; 7. a wiring rolling frame; 8. an upper pressure plate; 9. a fixed block; 10. a screw rod; 11. a fixed adjuster; 12. mounting a plate; 13. a guide rail; 14. rotating the roller; 15. a guide device; 16. an electrical cabinet; 17. and (5) pressing the plate downwards.

Detailed Description

The technical solutions in the embodiments of the present application will be clearly and completely described below with reference to the drawings in the embodiments of the present application, and it is obvious that the described embodiments are only a part of the embodiments of the present application, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present application.

Referring to fig. 1 to 4, the present invention provides a technical solution: a flexible bus tooling integration device of a substation comprises a pay-off rack 1, an automatic wire feeding machine 2, a length counter 3, a shearing device 4, a wire pressing device 5, a rewinding device 6, a guiding device 15 and an electrical cabinet 16, wherein the length counter 3 is an instrument for measuring the length of a flexible bus, a synchronous belt pulley and an anti-shaking technology are used, the contact area of a cable is enlarged, anti-skidding and anti-shaking are achieved, the measurement precision is very high, the length counter 3 is provided with a power-off memory function, the running length can be memorized after the device is powered off suddenly, re-measurement is not needed, the length counter 3 belongs to a precision device and is used anytime and carefully, the instrument is prevented from being damaged due to carelessness, the pay-off rack 1 is positioned on one side of the automatic wire feeding machine 2, the length counter 3, a support seat is arranged below the shearing device 4 and the wire pressing device 5, and the arrangement sequence of the support seat close to one side of the pay-off rack 1 is that of the automatic wire, Length counter 3, shearing mechanism 4 and cord grip 5, the quantity of cord grip 5 is that two rewinder 6 are located the one end that pay off rack 1 was kept away from to the stake bed, 16 electric connection of regulator cubicle send line machine 2 automatically, length counter 3, shearing mechanism 4, cord grip 5 and rewinder 6, send line machine 2 automatically, length counter 3, the line highly uniform at shearing mechanism 4 and cord grip 5's center, 16 inside dress all electrical control elements of this equipment of regulator cubicle, the component layout is reasonable, and leave sufficient heat dissipation space, the cabinet body adopts the cold-rolled steel sheet preparation, it is pleasing to the eye to build the shape, it is durable to be durable, cabinet door junction and threading hole department are equipped with the sealing strip, can effectively protect the interior electrical component of cabinet.

The pay-off rack 1 comprises a rack body 101 and a winding body 102, the winding body 102 is fixedly installed on the rack body 101, a soft bus is wound on the surface of the winding body 102, the rack body 101 is a support for bearing the winding body 102, a manual hydraulic device is arranged on the rack body 101, the lifting height of the winding body 102 can be controlled, the rack body 101 is provided with a high-strength bearing, the winding body 102 can rotate freely and flexibly, the maximum bearing 5T of the rack body 101 is achieved, the maximum lifting height 400mm is achieved, and the span of the two rack bodies 101 can be freely adjusted according to the specification of a wire coil of a.

Wherein, the automatic wire feeder 2 comprises an upper pressing plate 8 and a lower pressing plate 17, a fixed block 9 is fixedly arranged at the top of a casing of the automatic wire feeder 2, a lead screw 10 is sleeved inside the fixed block 9, one end of the lead screw 10 is fixedly connected with the upper pressing plate 8, the lower pressing plate 17 is fixedly arranged on the surface below the automatic wire feeder 2, a rotating rod is movably sleeved in the middle of the lower pressing plate 17, a conveying belt is arranged on the surface of the rotating rod, a fixed adjuster 11 is fixedly connected between the surface of the casing of the automatic wire feeder 2 and the top of the upper pressing plate 8, the fixed adjuster 11 is a connector of a connecting rod and a spring, two ends of the spring are respectively fixedly connected with the surfaces of the upper pressing plate 8 and the connecting rod, the connecting rod is fixedly connected with the surface of the casing of the automatic wire feeder 2, wire rolling frames 7 are arranged at two sides of the automatic wire feeder 2, the automatic wire feeder 2 is controlled by a single motor and is used for ensuring that the flexible bus can automatically and smoothly convey the cable before being cut off so as to prevent the influence on effective wire doubling caused by overlarge resistance, the manual drawing is not needed, the working efficiency can be greatly improved, and the labor intensity of workers can be reduced.

Wherein, length counter 3 includes mounting panel 12, the side of mounting panel 12 is provided with guide rail 13, the connecting plate has been cup jointed in the outside slip of guide rail 13, the surface of connecting plate is rotated and is connected with commentaries on classics roller 14, length counter 3's both sides fixed mounting has guider 15, guider 15 can lead for the inlet wire of this equipment, make soft generating line from winding body 102 around out the back can get into length counter 3 at fixed position, prevent that the inlet wire is in disorder, guider 15 gyro wheel is the nylon column, can effectively protect the soft generating line inlet wire not damaged.

The rewinding device 6 comprises a winding disc 601 and a motor 602, the winding disc 601 is rotatably sleeved on the support frame, a central shaft of the winding disc 601 is in transmission connection with a rotating shaft of the motor 602 through a chain, the rewinding device 6 is used for rewinding a sheared flexible bus into a winding wire with the diameter of about 1 meter, the device is provided with the motor 602, the device has two control modes of manual operation and automatic operation and can conveniently rotate forwards and backwards, the winding disc 601 of the device is conical, an operator can easily take off the steel-cored aluminum stranded wire from the winding wheel after winding is completed, and the rewinding speed can reach 9 meters per minute.

Wherein, crimping device 5 includes fixing base 501, fixed line ball 502 and removal line ball 503, the below at fixing base 501 middle part is provided with fixed line ball 502, fixing base 501's middle part sliding connection has the removal line ball 503 that is located fixed line ball 502 top, the line ball groove has all been seted up at the middle part of fixed line ball 502 and removal line ball 503, crimping device 5 is used for the terminal of crimping soft generating line, for hydraulic control, can produce the pressure of 200t the biggest, it compresses tightly the terminal reliably to realize automatic compressing tightly through hydraulic pump control hydraulic cylinder, the device is equipped with foot switch, the convenient laborsaving line ball that carries on of messenger's operator, the device mould can be changed, crimping scope 10mm-50mm, the device is equipped with pressure detector, can automatic pressure release after line ball in-process pressure surpasses, in order to guarantee not to damage the soft generating.

Wherein, shearing mechanism 4 includes pedestal 401, cut curb plate 402, cutter 403 and carriage release lever 404, the top fixed mounting of pedestal 401 has carriage release lever 404, the one end fixedly connected with cutter 403 of carriage release lever 404, cutter 403 is located the middle part of cutting curb plate 402, cut curb plate 402 fixed mounting at the top of pedestal 401, logical groove has been seted up to the side of pedestal 401, shearing mechanism 4 is soft generating line cutting device, both ends are equipped with and cut curb plate 402 and carry out solid circle hoop to soft generating line, whole system is by hydraulic control, realize automatic the compressing tightly through hydraulic pump control hydraulic cylinder, accomplish the auto-shearing function, the device is equipped with detection switch, can realize that aluminium steel core aluminum conductor cable cuts off the detection, the cutting procedure is controlled by PLC.

In summary, when the flexible bus tooling integration equipment for the substation provided by the application is used, firstly, the length of a flexible bus to be calculated by the length counter 3 on the electrical cabinet 16 is controlled, so that the shearing time point of the shearing device 4 is controlled, the flexible bus penetrates into the automatic wire feeding machine 2, the upper pressing plate 8 is pushed by the rotary screw rod 10 to move towards the lower pressing plate 17, the flexible bus is pressed tightly, secondly, the flexible bus penetrates through the guide device 15 and penetrates into the middle of the length counter 3, the length measurement is realized on the flexible bus by the number of rotation turns of the upper rotating roller 14 of the length counter 3, when the measured length of the length counter 3 reaches the preset length, the shearing device 4 cuts off the flexible bus, the two wire pressing devices 5 respectively perform head-to-end compression connection on the head and tail ends of the flexible bus, and finally, the flexible bus is wound on the surface of the winding disc 601 of the rewinding device 6.

Finally, it should be noted that: the above embodiments are only used to illustrate the technical solutions of the present application, and not to limit the same; although the present application has been described in detail with reference to the foregoing embodiments, it will be understood by those of ordinary skill in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some technical features may be equivalently replaced; such modifications and substitutions do not necessarily depart from the spirit and scope of the corresponding technical solutions in the embodiments of the present application.

Claims

1. The utility model provides a flexible generating line frock integrated equipment of electric substation, includes pay off rack (1), automatic line machine (2), length counter (3), shearing mechanism (4), cord grip (5), rewinding unit (6), guider (15) and regulator cubicle (16), its characterized in that: the pay-off stand (1) is positioned at one side of the automatic wire feeding machine (2), a bracket seat is arranged below the automatic wire feeding machine (2), the length counter (3), the shearing device (4) and the wire pressing device (5), the automatic wire feeding machine (2), the length counter (3), the shearing device (4) and the wire pressing device (5) are sequentially arranged on one side of the support seat close to the pay-off rack (1), the number of the wire pressing devices (5) is that the two rewinding devices (6) are positioned at one end of the bracket base far away from the pay-off rack (1), the electric cabinet (16) is electrically connected with the automatic wire feeder (2), the length counter (3), the shearing device (4), the wire pressing device (5) and the rewinding device (6), the line heights of the centers of the automatic line feeding machine (2), the length counter (3), the shearing device (4) and the line pressing device (5) are consistent.

2. The flexible busbar tooling integrated equipment for the substation of claim 1, which is characterized in that: the pay-off rack (1) comprises a rack body (101) and a winding body (102), wherein the winding body (102) is fixedly installed on the rack body (101), and a soft bus is wound on the surface of the winding body (102).

3. The flexible busbar tooling integrated equipment for the substation of claim 1, which is characterized in that: the automatic wire feeding machine (2) comprises an upper pressing plate (8) and a lower pressing plate (17), a fixed block (9) is fixedly mounted at the top of a machine shell of the automatic wire feeding machine (2), a screw rod (10) is sleeved in the fixed block (9), the upper pressing plate (8) is fixedly connected with one end of the screw rod (10), the lower pressing plate (17) is fixedly mounted on the surface below the automatic wire feeding machine (2), a rotating rod is movably sleeved in the middle of the lower pressing plate (17), a conveying belt is arranged on the surface of the rotating rod, a fixed adjuster (11) is fixedly connected with the surface of the machine shell of the automatic wire feeding machine (2) and the top of the upper pressing plate (8), the fixed adjuster (11) is a connecting body of a connecting rod and a spring, the two ends of the spring are respectively and fixedly connected with the surfaces of the upper pressing plate (8) and the connecting rod, the connecting rod is fixedly connected, and wiring rolling frames (7) are arranged on two sides of the automatic wire feeding machine (2).

4. The flexible busbar tooling integrated equipment for the substation of claim 1, which is characterized in that: length counter (3) are including mounting panel (12), the side of mounting panel (12) is provided with guide rail (13), the outside slip of guide rail (13) has cup jointed the connecting plate, the surface of connecting plate is rotated and is connected with commentaries on classics roller (14), the both sides fixed mounting of length counter (3) has guider (15).

5. The flexible busbar tooling integrated equipment for the substation of claim 1, which is characterized in that: the rewinding device (6) comprises a winding disc (601) and a motor (602), the winding disc (601) is rotatably sleeved on the supporting frame, and a central shaft of the winding disc (601) is in transmission connection with a rotating shaft of the motor (602) through a chain.

6. The flexible busbar tooling integrated equipment for the substation of claim 1, which is characterized in that: wire pressing device (5) includes fixing base (501), fixed line ball piece (502) and removal line ball piece (503), the below at fixing base (501) middle part is provided with fixed line ball piece (502), the middle part sliding connection of fixing base (501) has removal line ball piece (503) that are located fixed line ball piece (502) top, the line ball groove has all been seted up at the middle part of fixed line ball piece (502) and removal line ball piece (503).

7. The flexible busbar tooling integrated equipment for the substation of claim 1, which is characterized in that: the shearing device (4) comprises a base body (401), a shearing side plate (402), a cutter (403) and a moving rod (404), wherein the moving rod (404) is fixedly mounted at the top of the base body (401), the cutter (403) is fixedly connected with one end of the moving rod (404), the cutter (403) is located in the middle of the shearing side plate (402), the shearing side plate (402) is fixedly mounted at the top of the base body (401), and a through groove is formed in the side face of the base body (401).