CN205114694U - Automatic winding displacement system of cable - Google Patents
Automatic winding displacement system of cable Download PDFInfo
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- CN205114694U CN205114694U CN201520877821.3U CN201520877821U CN205114694U CN 205114694 U CN205114694 U CN 205114694U CN 201520877821 U CN201520877821 U CN 201520877821U CN 205114694 U CN205114694 U CN 205114694U
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Abstract
The utility model relates to an automatic winding displacement system of cable, it includes according to the production technology in proper order: pay -off, sheath processingequipment, cooling device, accumulator, wiring device and take -up, the last laser sensor that is equipped with of wiring device, through laser sensor calculates the web distance of the winding displacement dish of cable to the take -up, according to the web of the winding displacement dish of cable to the take -up apart from the number of turns of confirming optical cable on the winding displacement dish, take -up still is provided with take -up stand, and the winding displacement dish is rotatory by a motor drive, and take -up stand is by two its straight reciprocating motion of drive in the motor, and it is parallel that take -up stand straight reciprocating motion's route and winding displacement spiral the tangent line of the circumferencial direction of commentaries on classics. The utility model discloses a cable winding displacement system need not special staff and goes up the wire winding at take -up reel utensil, and the liberation manpower improves the efficiency of receipts line, can orderly winding displacement, stable receipts line.
Description
Technical field
The utility model belongs to cable production facilities field, is specifically related to a kind of cable automatic Arrange-line System.
Background technology
In the cable production process of numerous kinds, need, in operations such as cable core outer wrap steel band, sheaths, then to carry out take-up.In traditional sheath production process equipment, because whole process equipment winding displacement degree of automation is not high, at least need a workman at pay off rack money, be responsible for neat for optical cable above take-up reel tool, and repeat above-mentioned work, labor intensity is large, and efficiency is low always, and workman works long hours by winding device, larger to the injury of human body.In traditional sheath production technology, need three people at a sheathing line: main frame hand, print personnel, take-up personnel, wherein, the personnel that print are except printing work, also will help take-up personnel that optical cable is regular when changing dish tool, neat puts on the ground, and efficiency is low.
On the sheathing line of reality, need the cable for different-diameter, therefore, the comformability of often kind of model cable is different, the tensile force of the tightening device of take-up should corresponding change, enough for thicker cable strain like this, plays good tension, can not break again for thinner cable, but the take-up of manufacturing line cannot well realize this function at present; And in actual take-up process, the running orbit of optical cable has error, the take-up position on the polygonal point distance reel in take-up cannot remain at an ideal position, affects the stability of take-up work.
Therefore, need a kind of cable automatic Arrange-line System now, this system is without the need to special staff coiling on take-up reel tool, and liberation manpower, improves the efficiency of take-up, winding displacement that can be neat, stable take-up.
Utility model content
For solving the problems of the technologies described above, the utility model provides a kind of cable automatic Arrange-line System, and this system is without the need to special staff coiling on take-up reel tool, and liberation manpower, improves the efficiency of take-up, winding displacement that can be neat, stable take-up.
For achieving the above object, the technical solution of the utility model is as follows:
A kind of cable automatic Arrange-line System, it comprises successively according to production technology: actinobacillus device, sheath processing unit (plant), cooling mechanism, wire storage device, wire installation and take-up, after cable core is released by described actinobacillus device, through sheath processing unit (plant) jacket, then cool through described cooling mechanism, described wire storage device is entered after cooling, then described take-up is entered by described wire installation, described wire installation is provided with laser sensor, the web distance of cable to the winding displacement dish on described take-up is calculated by described laser sensor, determine the number of turns of optical cable on winding displacement dish to the web distance of the winding displacement dish on described take-up according to cable, described take-up is also provided with take-up stand, and described winding displacement dish drives rotation by motor one, and described take-up stand drives its straight reciprocating motion by motor two, and the route of described take-up stand straight reciprocating motion is parallel with the tangent line of the circumferencial direction of described winding displacement disc spins.
In a preferred embodiment of the present utility model, comprise further, described take-up is also provided with grating scale, and described grating scale is arranged on the direction of described row's wire coil shaft core, by described grating scale, the range data that described take-up stand moves back and forth is exported to total control setup.
In a preferred embodiment of the present utility model, comprise further, described take-up is also provided with tension rail, described tension rail is arranged on the side of described winding displacement dish, and described tension rail is with described winding displacement disc spins.
In a preferred embodiment of the present utility model, comprise further, described wire installation comprises the base of a right-angled triangle, the hypotenuse of described base is near described take-up, described hypotenuse is provided with one section of slide rail, described slide rail is provided with by motor-driven slide block, described slide block is connected with guide rod, one end that described guide rod connects described slide block is provided with guide wheel group one, the other end of described guide rod is provided with guide wheel group two, described laser sensor is arranged on the side of described guide wheel group two, cable enters wire installation by described guide wheel group one, by described guide rod supports, enter on described winding displacement dish through described guide wheel group two again.
In a preferred embodiment of the present utility model, comprise further, described guide rod connects belt pulley, and the motor that drive leader rotates also is connected with belt pulley, and connected by belt between two belt pulleys, described guide rod rotates 180 ° under the driving of motor.
In a preferred embodiment of the present utility model, comprise further, well cabinet frame one and well cabinet frame two is also provided with between described wire storage device and wire installation, described well cabinet frame one is near described wire installation, the height of described well cabinet frame one is lower than the height of described well cabinet frame two, and the cable of buffer memory in described wire storage device is transported in described wire installation by described well cabinet frame one and well cabinet frame two.
In a preferred embodiment of the present utility model, comprise further, described wire storage device comprises: fixing tension force wheels and mobile tension force wheels, by torque motor and reductor, by chain-driving, it moves described mobile tension force wheels, described mobile tension force wheels move up in the side of storage line, when stopping take-up, described mobile tension force wheels stop mobile.
In a preferred embodiment of the present utility model, comprise further, described fixing tension force wheels are provided with tension pick-up, be provided with chain tensioner sprocket between described fixing tension force wheels and mobile tension force wheels and move support roller with several tops, described chain tensioner sprocket is used for chain described in tensioning, and described top is moved support roller and assisted described mobile tension force wheels to move.
In a preferred embodiment of the present utility model, comprise further, described fixing tension force wheels comprise six straining pulleys.
In a preferred embodiment of the present utility model, comprise further, cable is out drawn through draw gear afterwards by described cooling mechanism, then taking turns by break-in the direction changing cable enters in described wire storage device, and in described wire storage device, temporary cable ensures that cable enters the continuity of described take-up.
The beneficial effects of the utility model are:
One, cable Cable Assembly system of the present utility model are without the need to special staff coiling on take-up reel tool, and liberation manpower, improves the efficiency of take-up, winding displacement that can be neat, stable take-up.
Two, the take-up of the utility model Cable Assembly system is reasonable in design, and structure is simple, in the working process of take-up, winding displacement dish when rotated, the regular sway of take-up stand, what cable can be neat is arranged on winding displacement dish, ensure that the quality of production of cable.
Three, the take-up of the utility model Cable Assembly system can accurate Calculation, calculates the distance of cable to winding displacement dish, determines the number of turns of placement cable, revise the planeness of cable at winding displacement dish web according to this distance.
Four, wire installation of the present utility model is applied in the take-up process in cable Cable Assembly system, this apparatus structure is simple, reasonable in design, simulation human arm supports cable, and the running orbit of cable in take-up process can be revised, calculated by control logic, make the take-up position of polygonal point distance on cable disc remain at a desirable position, ensure that the stability of take-up work.
Wire installation five, in the utility model Cable Assembly system can be applied on the wire and cable product line of different size, the use of its auxiliary take-up, ensure that the stable of take-up by this wire installation wire, and improves the efficiency of take-up, decrease human input, the cost relatively saved.
Accompanying drawing explanation
In order to be illustrated more clearly in the technical scheme in the utility model embodiment technology, be briefly described to the accompanying drawing used required in the description of embodiment technology below, apparently, accompanying drawing in the following describes is only embodiments more of the present utility model, for those of ordinary skill in the art, under the prerequisite not paying creative work, other accompanying drawing can also be obtained according to these accompanying drawings.
Fig. 1 is the structural representation of cable Cable Assembly system of the present utility model.
Fig. 2 is the birds-eye view of Fig. 1.
Fig. 3 is the structural representation of wire installation and take-up in the utility model.
Fig. 4 is the birds-eye view of Fig. 3.
Fig. 5 is the structure enlarged diagram of wire storage device in Fig. 1.
Wherein, 1-take-up, 2-wire installation, 3-well cabinet frame one, 4-well cabinet frame two, 5-break-in is taken turns, 6-draw gear, 7-wire storage device, 8-wire casing, 9-cooling mechanism, 10-actinobacillus device, 101-torque motor and reductor, 11-winding displacement dish, 12-tension rail, 13-motor one, 14-take-up stand, 15-motor two, 16-gear, 17-tooth bar, 18-grating scale, 21-guide wheel group one, 22-guide rod, 23-guide wheel group two, 24-slide rail, 71-fixes tension force wheels, 72-tension pick-up, 73-chain tensioner sprocket, 74-moves support roller in top, 75-moves tension force wheels.
Detailed description of the invention
Below in conjunction with the accompanying drawing in the utility model embodiment, be clearly and completely described the technical scheme in the utility model embodiment, obviously, described embodiment is only the utility model part embodiment, instead of whole embodiments.Based on the embodiment in the utility model, those of ordinary skill in the art are not making the every other embodiment obtained under creative work prerequisite, all belong to the scope of the utility model protection.
Embodiment
As shown in Figure 1-2, a kind of cable automatic Arrange-line System is disclosed in the present embodiment, it comprises successively according to production technology: actinobacillus device 10, sheath processing unit (plant), cooling mechanism 9, wire storage device 7, well cabinet frame 24, well cabinet frame 1, wire installation 2 and take-up 1, after cable core is released by above-mentioned actinobacillus device 10, through sheath processing unit (plant) jacket, then cool through above-mentioned cooling mechanism 9, above-mentioned wire storage device 7 is entered after cooling, support through well cabinet frame 24 and well cabinet frame 1 again, then enter above-mentioned take-up 1 by above-mentioned wire installation 2.
Wherein, above-mentioned well cabinet frame 1 and well cabinet frame 24 are used for supporting the cable transported, well cabinet frame 1 is near above-mentioned wire installation 2, the height of above-mentioned well cabinet frame 1 is lower than the height of above-mentioned well cabinet frame 24, the cable of buffer memory in above-mentioned wire storage device 7 is transported in above-mentioned wire installation 2 by above-mentioned well cabinet frame 1 and well cabinet frame 24, import in above-mentioned take-up 1 through above-mentioned wire installation 2 again and carry out take-up, in the present embodiment, above-mentioned well cabinet frame 1 and well cabinet frame 24 are conventional well cabinet frame structures, its height, according to needs of production design, is not restricted here; Above-mentioned wire installation 2 is conductive arms structure, its simulation human arm structure carries out wire, can revise the running orbit of cable, and calculate in control logic, polygonal point distance is remained on a desirable position in the take-up position of winding displacement dish, can ensure that take-up stablized by take-up 1.
Concrete, as shown in Figure 3-4, above-mentioned take-up 1 comprises: winding displacement dish 11, drive the motor 1 of above-mentioned winding displacement dish 11 and coordinate the take-up stand 14 of above-mentioned winding displacement dish 11 winding displacement take-up, above-mentioned take-up stand 14 is arranged on the side of above-mentioned winding displacement dish 11, in fact, above-mentioned take-up stand 14 drives its straight reciprocating motion by motor 2 15, the route of above-mentioned take-up stand 14 straight reciprocating motion is parallel with the tangent line of the circumferencial direction that above-mentioned winding displacement dish 11 rotates, and above-mentioned take-up stand 14 does not affect above-mentioned winding displacement dish 11 and rotates winding displacement.The output shaft of above-mentioned motor 2 15 is connected with gear 16, and said gear 16 drives wheel shaft to rotate by tooth bar 17, the straight reciprocating motion of above-mentioned wheel shaft rotating drive above-mentioned take-up stand 14.In the present embodiment, make take-up stand 14 linear reciprocating motion by the mode of gear driven tooth bar, can be good at solving wheel shaft and driving the problem of skidding in above-mentioned take-up stand 14 reciprocatory movement.
In order to calculate the distance that above-mentioned take-up stand 14 back and forth moves back and forth accurately, in the present embodiment, have also been devised grating scale 18, above-mentioned grating scale 18 is arranged on the direction of above-mentioned winding displacement dish 11 axle core, by above-mentioned grating scale 18, the range data that above-mentioned take-up stand 14 moves back and forth is exported to total control setup.
Above-mentioned winding displacement dish 11 is in the process rotated, and by the regular crank motion of above-mentioned take-up stand 14, what cable can be neat is arranged in above above-mentioned winding displacement dish 11.
In the take-up process of reality, the tension force that cable is subject to is different, and therefore, also on take-up, be provided with tension rail 12, mentioned strain bar 12 is arranged on the side of above-mentioned winding displacement dish 11, and mentioned strain bar 12 rotates with above-mentioned winding displacement dish 11.Regulated the tension force of cable by mentioned strain bar 12, keep tension stability, improve take-up quality.
The high-quality function of receiving line of the take-up in the present embodiment has been coordinated by take-up 1 and wire installation 2, above-mentioned wire installation 2 is conductive arms structure, its simulation human arm structure carries out wire, can revise the running orbit of cable, and calculate in control logic, polygonal point distance is remained on a desirable position in the take-up position of winding displacement dish, can ensure that take-up stablized by take-up 1.
The side that the cable that above-mentioned wire installation 2 is arranged on above-mentioned take-up 1 enters, above-mentioned wire installation 2 comprises the base 20 of a right-angled triangle, the hypotenuse of above-mentioned base 20 is near above-mentioned take-up 1, above-mentioned hypotenuse is provided with one section of slide rail 24, above-mentioned slide rail 24 is provided with by motor-driven slide block, above-mentioned slide block is connected with guide rod 22, one end that above-mentioned guide rod 22 connects above-mentioned slide block is provided with guide wheel group 1, the other end of above-mentioned guide rod 22 is provided with guide wheel group 2 23, cable supports through above-mentioned guide wheel group 1 by above-mentioned well cabinet frame 3, supported by above-mentioned guide rod 22, enter on above-mentioned winding displacement dish 11 through above-mentioned guide wheel group 2 23 again.
Also be provided with laser sensor in the side of above-mentioned guide roller 2 23, according to the distance of web, above-mentioned laser sensor, for calculating the distance of the web of cable distance winding displacement dish, determines that the number of turns of placing cable is to revise the planeness of cable on above-mentioned winding displacement dish web.
In the process of wire, above-mentioned guide rod 22 can rotate under the driving of motor, concrete, above-mentioned guide rod 22 connects belt pulley, the motor that drive leader 22 rotates also is connected with belt pulley, and connected by belt between two belt pulleys, above-mentioned guide rod 22 rotates 180 ° under the driving of motor.
Above-mentioned take-up is reasonable in design, and structure is simple, and in the working process of take-up, when rotated, the regular sway of take-up stand, what cable can be neat is arranged on winding displacement dish winding displacement dish, ensure that the quality of production of cable.
Above-mentioned take-up can accurate Calculation, calculates the distance of cable to winding displacement dish, determines the number of turns of placement cable, revise the planeness of cable at winding displacement dish web according to this distance.
In the present embodiment, after cable core is released by actinobacillus device 10, after Baogang's band, sheath stranding, enter cooling mechanism 9 again to cool, in the present embodiment, cooling mechanism 9 is conventional chilled water unit, cable passes through in wire casing 8, wire casing 8 there is the cooling water expansion tank of circulation, cable is out drawn through draw gear 6 afterwards by above-mentioned cooling mechanism 9, then taking turns 5 directions changing cable by break-in enters in above-mentioned wire storage device 7, and in above-mentioned wire storage device 7, temporary cable ensures that cable enters the continuity of above-mentioned take-up 1.
Concrete, as shown in Figure 5, above-mentioned wire storage device 7 comprises: fixing tension force wheels 71 and mobile tension force wheels 75, by torque motor and reductor 101, by chain-driving, it moves above-mentioned mobile tension force wheels 75, above-mentioned mobile tension force wheels 75 move up in the side of storage line, when stopping take-up, above-mentioned mobile tension force wheels 75 stop mobile.
And, above-mentioned fixing tension force wheels 71 are provided with tension pick-up 72, be provided with chain tensioner sprocket 73 between above-mentioned fixing tension force wheels 71 and mobile tension force wheels 75 and move support roller 74 with several tops, above-mentioned chain tensioner sprocket 73 is for the above-mentioned chain of tensioning, and above-mentioned top is moved support roller 74 and assisted above-mentioned mobile tension force wheels 75 to move.In the present embodiment, above-mentioned fixing tension force wheels 71 can comprise six straining pulleys.
Cable Cable Assembly system of the present utility model is without the need to special staff coiling on take-up reel tool, and liberation manpower, improves the efficiency of take-up, winding displacement that can be neat, stable take-up.
The take-up of the utility model Cable Assembly system is reasonable in design, and structure is simple, and in the working process of take-up, when rotated, the regular sway of take-up stand, what cable can be neat is arranged on winding displacement dish winding displacement dish, ensure that the quality of production of cable.
The take-up of the utility model Cable Assembly system can accurate Calculation, calculates the distance of cable to winding displacement dish, determines the number of turns of placement cable, revise the planeness of cable at winding displacement dish web according to this distance.
Wire installation of the present utility model is applied in the take-up process in cable Cable Assembly system, this apparatus structure is simple, reasonable in design, simulation human arm supports cable, and the running orbit of cable in take-up process can be revised, calculated by control logic, make the take-up position of polygonal point distance on cable disc remain at a desirable position, ensure that the stability of take-up work.
Wire installation in the utility model Cable Assembly system can be applied on the wire and cable product line of different size, the use of its auxiliary take-up, ensure that the stable of take-up by this wire installation wire, and improves the efficiency of take-up, decrease human input, the cost relatively saved.
To the above-mentioned explanation of the disclosed embodiments, professional and technical personnel in the field are realized or uses the utility model.To be apparent for those skilled in the art to the multiple amendment of these embodiments, General Principle as defined herein when not departing from spirit or scope of the present utility model, can realize in other embodiments.Therefore, the utility model can not be restricted to these embodiments shown in this article, but will meet the widest scope consistent with principle disclosed herein and features of novelty.
Claims (10)
1. a cable automatic Arrange-line System, it comprises successively according to production technology: actinobacillus device, sheath processing unit (plant), cooling mechanism, wire storage device, wire installation and take-up, after cable core is released by described actinobacillus device, through sheath processing unit (plant) jacket, then cool through described cooling mechanism, described wire storage device is entered after cooling, then described take-up is entered by described wire installation, it is characterized in that, described wire installation is provided with laser sensor, the web distance of cable to the winding displacement dish on described take-up is calculated by described laser sensor, determine the number of turns of optical cable on winding displacement dish to the web distance of the winding displacement dish on described take-up according to cable, described take-up is also provided with take-up stand, and described winding displacement dish drives rotation by motor one, and described take-up stand drives its straight reciprocating motion by motor two, and the route of described take-up stand straight reciprocating motion is parallel with the tangent line of the circumferencial direction of described winding displacement disc spins.
2. cable automatic Arrange-line System according to claim 1, it is characterized in that, described take-up is also provided with grating scale, and described grating scale is arranged on the direction of described row's wire coil shaft core, by described grating scale, the range data that described take-up stand moves back and forth is exported to total control setup.
3. the cable automatic Arrange-line System according to claims 1 or 2, is characterized in that, described take-up is also provided with tension rail, and described tension rail is arranged on the side of described winding displacement dish, and described tension rail is with described winding displacement disc spins.
4. cable automatic Arrange-line System according to claim 1, it is characterized in that, described wire installation comprises the base of a right-angled triangle, the hypotenuse of described base is near described take-up, described hypotenuse is provided with one section of slide rail, described slide rail is provided with by motor-driven slide block, described slide block is connected with guide rod, one end that described guide rod connects described slide block is provided with guide wheel group one, the other end of described guide rod is provided with guide wheel group two, described laser sensor is arranged on the side of described guide wheel group two, cable enters wire installation by described guide wheel group one, by described guide rod supports, enter on described winding displacement dish through described guide wheel group two again.
5. cable automatic Arrange-line System according to claim 4, it is characterized in that, described guide rod connects belt pulley, and the motor that drive leader rotates also is connected with belt pulley, connected by belt between two belt pulleys, described guide rod rotates 180 ° under the driving of motor.
6. cable automatic Arrange-line System according to claim 1, it is characterized in that, well cabinet frame one and well cabinet frame two is also provided with between described wire storage device and wire installation, described well cabinet frame one is near described wire installation, the height of described well cabinet frame one is lower than the height of described well cabinet frame two, and the cable of buffer memory in described wire storage device is transported in described wire installation by described well cabinet frame one and well cabinet frame two.
7. according to the cable automatic Arrange-line System described in claim 1 or 6 any one, it is characterized in that, described wire storage device comprises: fixing tension force wheels and mobile tension force wheels, by torque motor and reductor, by chain-driving, it moves described mobile tension force wheels, described mobile tension force wheels move up in the side of storage line, when stopping take-up, described mobile tension force wheels stop mobile.
8. cable automatic Arrange-line System according to claim 7, it is characterized in that, described fixing tension force wheels are provided with tension pick-up, be provided with chain tensioner sprocket between described fixing tension force wheels and mobile tension force wheels and move support roller with several tops, described chain tensioner sprocket is used for chain described in tensioning, and described top is moved support roller and assisted described mobile tension force wheels to move.
9. cable automatic Arrange-line System according to claim 8, is characterized in that, described fixing tension force wheels comprise six straining pulleys.
10. cable automatic Arrange-line System according to claim 9, it is characterized in that, cable is out drawn through draw gear afterwards by described cooling mechanism, then taking turns by break-in the direction changing cable enters in described wire storage device, and in described wire storage device, temporary cable ensures that cable enters the continuity of described take-up.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520877821.3U CN205114694U (en) | 2015-11-06 | 2015-11-06 | Automatic winding displacement system of cable |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520877821.3U CN205114694U (en) | 2015-11-06 | 2015-11-06 | Automatic winding displacement system of cable |
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| CN205114694U true CN205114694U (en) | 2016-03-30 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520877821.3U Expired - Fee Related CN205114694U (en) | 2015-11-06 | 2015-11-06 | Automatic winding displacement system of cable |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600590A (en) * | 2015-11-06 | 2016-05-25 | 苏州亨通智能精工装备有限公司 | Automatic cable arranging system |
| CN107317267A (en) * | 2017-08-28 | 2017-11-03 | 贺欣豪 | A kind of power construction efficient draw-gear of cable |
| CN108423482A (en) * | 2017-08-03 | 2018-08-21 | 东华大学 | A kind of fully automatic high-speed reel |
| CN108502627A (en) * | 2018-05-10 | 2018-09-07 | 成都亨通光通信有限公司 | A kind of intelligence Cable Assembly system |
-
2015
- 2015-11-06 CN CN201520877821.3U patent/CN205114694U/en not_active Expired - Fee Related
Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105600590A (en) * | 2015-11-06 | 2016-05-25 | 苏州亨通智能精工装备有限公司 | Automatic cable arranging system |
| CN105600590B (en) * | 2015-11-06 | 2020-05-08 | 江苏亨通智能科技有限公司 | Automatic cable arranging system |
| CN108423482A (en) * | 2017-08-03 | 2018-08-21 | 东华大学 | A kind of fully automatic high-speed reel |
| CN108423482B (en) * | 2017-08-03 | 2024-05-31 | 东华大学 | Full-automatic high-speed coil separator |
| CN107317267A (en) * | 2017-08-28 | 2017-11-03 | 贺欣豪 | A kind of power construction efficient draw-gear of cable |
| CN107317267B (en) * | 2017-08-28 | 2019-01-15 | 江苏世丰企业管理咨询有限公司 | A kind of efficient traction device of power construction cable |
| CN108502627A (en) * | 2018-05-10 | 2018-09-07 | 成都亨通光通信有限公司 | A kind of intelligence Cable Assembly system |
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