CN201262891Y - Whole recede torsion wire-discharging device - Google Patents

Whole recede torsion wire-discharging device Download PDF

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Publication number
CN201262891Y
CN201262891Y CNU2008201631557U CN200820163155U CN201262891Y CN 201262891 Y CN201262891 Y CN 201262891Y CN U2008201631557 U CNU2008201631557 U CN U2008201631557U CN 200820163155 U CN200820163155 U CN 200820163155U CN 201262891 Y CN201262891 Y CN 201262891Y
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China
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main shaft
gear
wire
capstan winch
drum
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Expired - Fee Related
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CNU2008201631557U
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Chinese (zh)
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张江
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Individual
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Individual
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Abstract

The utility model relates to a full back-twisting wiring device comprising a main shaft and a plurality of winches fixedly connected on the main shaft; each winch is provided with a plurality of wire coils used for installing coils; each wire coil is respectively connected with the winch by pivot in a rotary manner; the main shaft is fixedly connected with a central gear; a plurality of rotary shafts which are parallel to the main shaft are threaded through each winch; each rotary shaft is connected with each winch in a rotary manner; the end of each rotary shaft is respectively and fixedly connected with an external gear meshed with the central gear; a linkage mechanism I which can drive the wire coils to rotate together with the main shaft is arranged between each wire coil and rotary shaft. The device has the advantages that one power supply is adopted to drive two sets of devices to realize the full synchronous and same-direction rotation, and then when in work, the ray tube and the back-twisting ray tube rotate synchronously so as to realize the aim of full back-twisting, effectively enhance the quality of product and reduce the energy cost with higher economic benefits and social benefits.

Description

Full apparatus for destranding paying-off wire
Technical field
The utility model relates to field of mechanical technique, especially relates to full apparatus for destranding paying-off wire, is specially adapted to the winding wire of machining large transformer industry.
Background technology
In industries such as Transformer Winding line production industry and electric wire production, coil need be carried out coiling.Common mode is: draw drum is around the equipment center rotation, also along with the equipment rotation, if draw drum is along with equipment rotates a circle, itself also revolves three-sixth turn the monofilament on the draw drum to monofilament on the draw drum, formed tensionally elastic internal stress, and this monofilament distorting stress can not discharge.
At Transformer Winding line production industry, can back twist great to the influence of product, if reversing of monofilament is few more, the eddy current loss homenergic loss of the Transformer Winding line that coiling forms be just few more, so just effective energy savings.Transformer Winding wire processing device commonly used at present is difficult to realize complete back twist, and the winding wire energy loss that processes is bigger, has brought a large amount of unnecessary energy wastes, more is difficult to adapt to the rare day by day needs of the present energy.At the cable manufacture field, the defective of not carrying out back twist is: 1, the surface of lead form trickle corrugated, and the stranded lead of monofilament pine strand easily, stranded not tight, influence the presentation quality of twisted wire goods.2, owing to stress exists, the termination of twisted wire goods is easy to loose, and is special in the construction of twisted wire goods is laid, and also can cause the pine thigh of twisted wire, and when very big as if stress, the collision in laying also can cause the fracture of monofilament, influences the quality and the use of product.3, lay, if block twisted wire, the monofilament at twisted wire two ends can be loose at once, directly causes the pine strand of whole twisted wire, has influence on the use of product.
For this reason, people have carried out long-term exploration, have proposed various solutions.For example, Chinese patent literature discloses a kind of apparatus for destranding paying-off wire [application number: CN200610033646.5], it comprises frame, the fixedly dial of actinobacillus wheel is installed on the frame, and dial drives actinobacillus wheel and rotates unwrapping wire, is fixed with a plurality of wire-crossing wheels on the frame, heart yearn on the actinobacillus wheel is walked around wire-crossing wheel output, be coaxially installed with hollow shaft with dial on the frame, hollow shaft hollow, top movable are fixed with two wire-crossing wheels arranged side by side.Described dial is installed on the middle part of frame, and dial is connected to motor by transmission mechanism.Be fixed with a heart yearn on the described frame around post, the heart yearn on the actinobacillus wheel is walked around heart yearn earlier and is walked around other wire-crossing wheel output again around post.Be fixed with column on the described frame, activity is fixed with the winding displacement pulley on the column.Adjusting nut also is housed on the described hollow shaft.The somebody has invented a kind of machine for making cable high-speedly back twist device [application number: CN200520012848.2], it comprises basal disc and driving gear and the travelling gear be located on the basal disc, on basal disc, be provided with back twist mechanism, this back twist mechanism comprises master gear, pinion and chain, is placed on the chain on master gear and the pinion.The utlity model has the characteristics that stable, dry sound is little, service time is long, very be adapted at using on the machine for making cable high-speedly.
Generally speaking, present back twist mainly realizes by dual mode: 1. pay off rack adopts power-forced back twist form, and the back twist of wire-passing tube nature; 2. pay off rack adopts the back twist of gravity system and the back twist of wire-passing tube nature.Pay off rack to the lead between the twisting point can not guarantee level in the wire-passing tube back twist, and middle the appearance easily twists, and causes paint film scratch of lead top layer and stranded dislocation, causes product newspaper degree.The strand cage is worked under rotation status, and the easy left rotation and right rotation of pay off rack is waved.Gravity back twist and directly during back twist, the back twist of process pipe can not with unwrapping wire etc. synchronously, often cause into distortion, cause product rejection.Therefore,, alleviate monofilament and reverse the adverse effect that product is caused, still can't overcome the defective of above-mentioned existence fully, be difficult to realize real full back twist though such scheme can be realized back twist to a certain extent.On the other hand, the complex structure of said apparatus, the manufacturing cost height, it is also convenient inadequately to operate.
Summary of the invention
The purpose of this utility model is at the problems referred to above, provides a kind of reasonable in design, simple in structure, can realize full back twist easily in the course of the work, effectively improves product quality, reduces the full apparatus for destranding paying-off wire of energy loss
For achieving the above object, the utility model has adopted following technical proposal: this full apparatus for destranding paying-off wire, comprise a main shaft, on main shaft, be fixed with several capstan winches, on each capstan winch, be respectively equipped with the drum that several are used to install coil, each drum is rotationally connected by pivot and capstan winch respectively, it is characterized in that, be fixed with a central gear on the described main shaft, between each capstan winch, be equipped with the some power transmission shafts that be arranged in parallel with main shaft, every power transmission shaft and each capstan winch are rotationally connected, the peripheral gears that is meshed with above-mentioned central gear that is connected respectively in the end of every power transmission shaft is provided with between each above-mentioned drum and the power transmission shaft and can drives the link gear one that drum rotates synchronously with main shaft.End at power transmission shaft can be provided with end gear, and this end gear is meshed with gear on being fixed on capstan winch.
In above-mentioned full apparatus for destranding paying-off wire, an end of described main shaft is a leading-out terminal, be located to be equipped with several back twist spools on each capstan winch on the main shaft leading-out terminal respectively, and the quantity of back twist spool on each capstan winch and drum equates.
In above-mentioned full apparatus for destranding paying-off wire, the leading-out terminal of described main shaft is provided with balancer, this balancer and main shaft are rotationally connected, be provided with several on the balancer for the wire-passing tube that the winding wire on above-mentioned each drum passes, between wire-passing tube and main shaft, be provided with and drive the link gear two that each wire-passing tube rotates synchronously with main shaft.
This device both had been applicable to the production of winding wire, also was the production that is used for twisted wire.This device exports main shaft to by the power of gear, by main shaft power is divided into two-way, and gear and chain drive to the lines of leading up to make it to keep level to finish the back twist function; Another road is at the main shaft end, to wire-passing tube, realizes the power back twist of wire-passing tube by gear and chain drive.Like this owing to export drum to and wire-passing tube all is designed to identical gearratio, thereby realize synchronous fully, the equidirectional rotation between two covers, thereby finish full back twist functional requirement from power.
In above-mentioned full apparatus for destranding paying-off wire, described capstan winch is provided with several for being located at winding wire on the capstan winch of this capstan winch one side across and into the through hole of being located at the back twist spool on this capstan winch opposite side capstan winch.
In above-mentioned full apparatus for destranding paying-off wire, the rotating shaft that described link gear one comprises the driven wheel that is fixed on the power transmission shaft, be rotationally connected with capstan winch, be fixed on the driven gear on the pivot and be fixed on travelling gear one and travelling gear two in the rotating shaft, above-mentioned driven wheel links to each other with travelling gear one by driving-belt, and travelling gear two is meshed with driven gear.
In above-mentioned full apparatus for destranding paying-off wire, described drum is obliquely installed, and above-mentioned driven gear and travelling gear two are bevel gear.This structure can make the line of exporting on the coil dwindle angle with the back twist spool as far as possible, is convenient to transmission and back twist.
In above-mentioned full apparatus for destranding paying-off wire, described link gear two comprises the driving gear that is fixed on the main shaft, be rotatably connected on the idler gear on the balancer and be fixed on pinion on each wire-passing tube, and above-mentioned driving gear, idler gear and pinion are connected by driving-chain.This structure can guarantee fully that each wire-passing tube rotates synchronously, improves job stability.
In above-mentioned full apparatus for destranding paying-off wire, the arrival end of described each back twist spool is provided with two and passes therebetween roller for winding wires.Can fully guarantee the winding wire transmission stability by roller.
Compared with prior art, the advantage of this full apparatus for destranding paying-off wire is: 1, reasonable in design, simple in structure, it is very convenient to operate.2, owing to by same power source, drive the two-way device and realize synchronous fully, equidirectional rotation, wire-passing tube and back twist spool rotate synchronously during work, thereby reach the purpose of full back twist, effectively improve product quality, reduce energy loss, have high economic benefit and social benefit.3, the stability of work is high, and transmission is steadily reliable, and the scope of application is extensive, helps applying.
Description of drawings
Fig. 1 is the front view that the utility model provides.
Fig. 2 is the capstan winch end view of the amplification that provides of the utility model.
Fig. 3 is the balancer end view of the amplification that provides of the utility model.
Fig. 4 is the end view at another visual angle of balancer of the amplification that provides of the utility model.
Fig. 5 is the partial enlarged drawing of A portion among Fig. 1.
Among the figure, main shaft 1, capstan winch 2, drum 3, pivot 4, central gear 5, power transmission shaft 6, peripheral gears 7, back twist spool 8, balancer 9, wire-passing tube 10, through hole 11, driven wheel 12, rotating shaft 13, driven gear 14, travelling gear 1, travelling gear 2 16, chain 17, driving gear 18, idler gear 19, pinion 20, driving-chain 21, roller 22.
Embodiment
Shown in Fig. 1~5, this full apparatus for destranding paying-off wire comprises a main shaft 1, on main shaft 1, be fixed with ten capstan winches 2, be respectively equipped with eight drums 3 that are used to install coil on each capstan winch 2, each drum 3 is rotationally connected and drum 3 rounded being evenly distributed on the capstan winch 2 by pivot 4 and capstan winch 2 respectively.Be fixed with a central gear 5 on the main shaft 1, be equipped with the some power transmission shafts 6 that be arranged in parallel with main shaft 1 on 2 on each capstan winch, every power transmission shaft 6 is rotationally connected with each capstan winch 2, the peripheral gears 7 that is meshed with above-mentioned central gear 5 that is connected respectively in the end of every power transmission shaft 6 is provided with between each above-mentioned drum 3 and the power transmission shaft 6 and can drives the link gear one that drum 3 rotates synchronously with main shaft 1.End at power transmission shaft 6 can be provided with end gear, and this end gear is meshed with gear on being fixed on capstan winch.
One end of main shaft 1 is a leading-out terminal, be located on each capstan winch 2 on main shaft 1 leading-out terminal and be equipped with several back twist spools 8 respectively, and the quantity of back twist spool 8 on each capstan winch 2 and drum 3 equates.More particularly, be not provided with away from two capstan winches 2 of main shaft 1 leading-out terminal and turn round spool 8, all the other eight are equipped with back twist pipe 8.The arrival end of each back twist spool 8 is provided with two and passes therebetween roller 22 for winding wires.Capstan winch 2 is provided with several for being located at winding wire on the capstan winch 2 of these capstan winch 2 one sides across and into the through hole 11 of being located at the back twist spool 8 on these capstan winch 2 opposite side capstan winches 2.
The leading-out terminal of main shaft 1 is provided with balancer 9, this balancer 9 is rotationally connected with main shaft 1, be provided with several on the balancer 9 for the wire-passing tube 10 that the winding wire on above-mentioned each drum 3 passes, between wire-passing tube 10 and main shaft 1, be provided with and drive the link gear two that each wire-passing tube 10 rotates synchronously with main shaft 1.
In the present embodiment, the rotating shaft 13 that link gear one comprises the driven wheel 12 that is fixed on the power transmission shaft 6, be rotationally connected with capstan winch 2, be fixed on the driven gear 14 on the pivot 4 and be fixed on travelling gear 1 and travelling gear 2 16 in the rotating shaft 13, above-mentioned driven wheel 12 links to each other with travelling gear 1 by chain 17, and travelling gear 2 16 is meshed with driven gear 14.Drum 3 is obliquely installed, and above-mentioned driven gear 14 and travelling gear 2 16 are bevel gear.
In the present embodiment, link gear two comprises the driving gear 18 that is fixed on the main shaft 1, be rotatably connected on the idler gear 19 on the balancer 9 and be fixed on pinion 20 on each wire-passing tube 10, and above-mentioned driving gear 18, idler gear 19 and pinion 20 are connected by driving-chain 21.
Because by same power source, drive the two-way device and realize synchronous fully, equidirectional rotation, wire-passing tube 10 rotates synchronously with back twist spool 8 during work, thereby reach the purpose of full back twist, effectively improve product quality, reduce energy loss, have high economic benefit and social benefit.
Specific embodiment described herein only is that the utility model spirit is illustrated.The utility model person of ordinary skill in the field can make various modifications or replenishes or adopt similar mode to substitute described specific embodiment, but can't depart from spirit of the present utility model or surmount the defined scope of appended claims.
Although this paper has used terms such as main shaft 1, capstan winch 2, drum 3, pivot 4, central gear 5, power transmission shaft 6, peripheral gears 7, back twist spool 8, balancer 9, wire-passing tube 10, through hole 11, driven wheel 12, rotating shaft 13, driven gear 14, travelling gear 1, travelling gear 2 16, chain 17, driving gear 18, idler gear 19, pinion 20, driving-chain 21, roller 22 morely, do not get rid of the possibility of using other term.Using these terms only is in order to describe and explain essence of the present utility model more easily; They are construed to any additional restriction all is contrary with the utility model spirit.

Claims (8)

1. full apparatus for destranding paying-off wire, comprise a main shaft (1), on main shaft (1), be fixed with several capstan winches (2), on each capstan winch (2), be respectively equipped with several drums that is used to install coil (3), each drum (3) is rotationally connected by pivot (4) and capstan winch (2) respectively, it is characterized in that, be fixed with a central gear (5) on the described main shaft (1), between each capstan winch (2), be equipped with the some power transmission shafts (6) that be arranged in parallel with main shaft (1), every power transmission shaft (6) is rotationally connected with each capstan winch (2), the peripheral gears (7) that is meshed with above-mentioned central gear (5) that is connected respectively in the end of every power transmission shaft (6) is provided with between above-mentioned each drum (3) and the power transmission shaft (6) and can drives the link gear one that drum (3) rotates synchronously with main shaft (1).
2. full apparatus for destranding paying-off wire according to claim 1, it is characterized in that, one end of described main shaft (1) is a leading-out terminal, be located at and be equipped with several back twist spools (8) on each capstan winch (2) on main shaft (1) leading-out terminal respectively, and the quantity of back twist spool (8) on each capstan winch (2) and drum (3) equates.
3. full apparatus for destranding paying-off wire according to claim 2, it is characterized in that, the leading-out terminal of described main shaft (1) is provided with balancer (9), this balancer (9) is rotationally connected with main shaft (1), be provided with several on the balancer (9) for the wire-passing tube (10) that the winding wire on above-mentioned each drum (3) passes, between wire-passing tube (10) and main shaft (1), be provided with and drive the link gear two that each wire-passing tube (10) rotates synchronously with main shaft (1).
4. full apparatus for destranding paying-off wire according to claim 3, it is characterized in that described capstan winch (2) is provided with several for being located at winding wire on the capstan winch (2) of these capstan winch (2) one sides across and into the through hole (11) of being located at the back twist spool (8) on this capstan winch (2) opposite side capstan winch (2).
5. according to claim 1 or 2 or 3 or 4 described full apparatus for destranding paying-off wire, it is characterized in that, the rotating shaft (13) that described link gear one comprises the driven wheel (12) that is fixed on the power transmission shaft (6), be rotationally connected with capstan winch (2), be fixed on the driven gear (14) on the pivot (4) and be fixed on travelling gear one (15) and travelling gear two (16) in the rotating shaft (13), above-mentioned driven wheel (12) links to each other with travelling gear one (15) by chain (17), and travelling gear two (16) is meshed with driven gear (14).
6. full apparatus for destranding paying-off wire according to claim 5 is characterized in that, described drum (3) is obliquely installed, and above-mentioned driven gear (14) and travelling gear two (16) are bevel gear.
7. full apparatus for destranding paying-off wire according to claim 6, it is characterized in that, described link gear two comprises the driving gear (18) that is fixed on the main shaft (1), be rotatably connected on the idler gear (19) on the balancer (9) and be fixed on pinion (20) on each wire-passing tube (10), and above-mentioned driving gear (18), idler gear (19) and pinion (20) are connected by driving-chain (21).
8. full apparatus for destranding paying-off wire according to claim 7 is characterized in that, the arrival end of described each back twist spool (8) is provided with two and passes therebetween roller (22) for winding wires.
CNU2008201631557U 2008-08-25 2008-08-25 Whole recede torsion wire-discharging device Expired - Fee Related CN201262891Y (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CNU2008201631557U CN201262891Y (en) 2008-08-25 2008-08-25 Whole recede torsion wire-discharging device

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Application Number Priority Date Filing Date Title
CNU2008201631557U CN201262891Y (en) 2008-08-25 2008-08-25 Whole recede torsion wire-discharging device

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CN201262891Y true CN201262891Y (en) 2009-06-24

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103021582A (en) * 2011-09-27 2013-04-03 合肥神马科技股份有限公司 Cable wire armouring machine
CN109285693A (en) * 2018-11-14 2019-01-29 岳西县鸿腾电子有限公司 A kind of full-automatic inductance spooling equipment

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103021582A (en) * 2011-09-27 2013-04-03 合肥神马科技股份有限公司 Cable wire armouring machine
CN103021582B (en) * 2011-09-27 2015-03-18 合肥神马科技股份有限公司 Cable wire armouring machine
CN109285693A (en) * 2018-11-14 2019-01-29 岳西县鸿腾电子有限公司 A kind of full-automatic inductance spooling equipment
CN109285693B (en) * 2018-11-14 2021-06-08 岳西县鸿腾电子有限公司 Full-automatic inductance winding equipment

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Legal Events

Date Code Title Description
C14 Grant of patent or utility model
GR01 Patent grant
EE01 Entry into force of recordation of patent licensing contract

Assignee: Jiangsu Suyang Electrican Machine Co., Ltd.

Assignor: Shi Misheng

Contract record no.: 2010320000679

Denomination of utility model: Whole recede torsion wire-discharging device

Granted publication date: 20090624

License type: Exclusive License

Record date: 20100521

CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20090624

Termination date: 20160825