CN216514389U - Warping machine - Google Patents
Warping machine Download PDFInfo
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- CN216514389U CN216514389U CN202121488800.4U CN202121488800U CN216514389U CN 216514389 U CN216514389 U CN 216514389U CN 202121488800 U CN202121488800 U CN 202121488800U CN 216514389 U CN216514389 U CN 216514389U
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Abstract
A warping machine is used for solving the technical problem that the normal operation of a warping process of yarns is further interfered because broken yarns are wound on unbroken yarns in the existing warping machine. The yarn winding device comprises a detection device for detecting yarn breakage and a winding roller for winding yarn, which are sequentially arranged; the yarn separating device is arranged between the detecting device and the winding roller and comprises a fixing plate fixed on the warping machine and a first adjusting plate arranged on the fixing plate, a plurality of adjusting holes located at the same height are formed in the first adjusting plate, each adjusting hole is used for enabling a single yarn to pass through, only a small part of the separated yarn can be wound on the yarn which is not broken when the separated yarn is broken, and the wound parts are directly cut off so that the mutually wound yarns can be quickly separated; the utility model is mainly used for warping of yarns.
Description
Technical Field
The utility model relates to the field of warping machine equipment, in particular to a warping machine.
Background
As shown in fig. 1, a conventional warping machine disclosed in publication No. CN210151296U is provided with a detection device for detecting a broken yarn, and the operation of the warping machine is controlled in time according to a broken yarn signal detected by the detection device. Specifically, the detection device separates a plurality of yarns 100 through the support rod 13 with the guide hole 13-1, which is arranged in a sliding manner, and judges whether a single yarn 100 is broken or not according to the normal receiving of infrared rays emitted by an infrared sensing assembly in the interference detection device when the support rod 13 slides up and down, and judges which yarn 100 is broken according to a luminous body arranged under each support rod 13.
This kind of warper that has added detection device can in time discover the broken yarn condition and shut down the warper, and the setting up of luminous body also be convenient for the technical staff in time find the broken string position when carrying out the wiring to the yarn that the fracture falls, then adjusted the warper and made it get into normal operation to the work efficiency of warper has been improved.
But broken yarns lose tension after being broken and then fall on other unbroken yarns, the winding roller 1-2 of the warping machine continues to wind under the action of inertia, the broken yarns falling on the unbroken yarns can be wound with the unbroken yarns, and the broken yarns are wound on the winding roller 1-2, so that the unbroken yarns do not meet the warping process requirement, the mutually wound yarns are difficult to separate, and technicians need more time to adjust the warping machine, so that the normal operation of the warping process of the yarns is further disturbed.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide a warping machine aiming at the defects of the prior art, which is used for solving the technical problem that the normal operation of the warping process of yarns is further disturbed because broken yarns are wound on other unbroken yarns in the prior warping machine.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a warping machine comprises a detection device and a winding roller, wherein the detection device is used for detecting yarn breakage and the winding roller is used for winding yarns, and the detection device and the winding roller are arranged on the warping machine; still include yarn separator, yarn separator sets up on the warper, just yarn separator sets up detection device with between the winding roller, yarn separator is including fixing fixed plate and one on the warper are installed first regulating plate on the fixed plate, it has a plurality of regulation holes that are located same height, every to open on the first regulating plate the regulation hole all is used for making single yarn pass, and then makes many yarns separate at the removal in-process.
Further, still including setting up on the fixed plate and with the parallel second regulating plate of first regulating plate face, also seted up one row on this second regulating plate the regulation hole, first regulating plate and second regulating plate all with fixed plate sliding connection and both all along the axial motion of winding roller, just on the first regulating plate the regulation hole can with regulation hole one-to-one on the second regulating plate.
Furthermore, two parallel sliding grooves are formed in the fixing plate, sliding blocks are arranged at the upper end portions of the first adjusting plate and the second adjusting plate, and the two sliding blocks are slidably mounted in the two sliding grooves respectively.
Furthermore, two long round limiting holes II parallel to the length direction of the sliding grooves are formed in the two sliding blocks, limiting holes I are formed in the two sides of the fixing plate respectively, the two limiting holes I in the fixing plate are communicated with the two sliding grooves respectively, and the first adjusting plate and the second adjusting plate can be fixed on the fixing plate through the cooperation of the limiting holes II in the sliding blocks and the limiting holes I in the fixing plate.
Further, detection device is including the support frame of taking infrared induction subassembly and the determine module that is used for detecting the yarn broken string, the support frame is fixed on the warper, determine module slidable mounting be in on the support frame, and determine module can be on the support frame vertical reciprocating sliding, determine module is close to the fixed plate, and the fixed plate is located between determine module and the winding roller, infrared induction subassembly is fixed on the support frame and infrared induction subassembly is located determine module's below.
Further, the detection assembly comprises a plurality of vertical supporting rods, each supporting rod is slidably mounted in a mounting hole in the supporting frame, the supporting rods can vertically slide along the mounting hole under the action of gravity, guide holes are formed in the upper ends of the supporting rods and used for enabling yarns to pass through, and then the supporting rods are kept in the mounting holes through the tension of the yarns.
The utility model has the beneficial effects that:
according to the utility model, the yarn separating device is arranged between the broken yarn detecting device and the winding roller of the existing warping machine, so that the broken yarn is still kept in a separated state between the yarn separating device and the winding roller, and only part of the broken yarn is wound on the unbroken yarn, so that the broken yarn is conveniently separated or the length of the part needing to be cut when the broken yarn is directly cut is relatively short, and the waste is avoided; specifically, yarn separator includes fixed plate and first regulating plate, and the fixed plate is fixed on the warper, and first regulating plate is installed on the fixed plate, offers a row of regulation holes that is on a parallel with its length direction and highly uniform on the first regulating plate, and the broken yarn that passes this regulation hole reaches to be separated to thereby prevent that the yarn between yarn separator and the winding roller from coiling each other and influencing whole warping technology's normal clear.
Drawings
Fig. 1 is a schematic perspective view of a conventional warping machine;
fig. 2 is a perspective view of a warper of the present application;
FIG. 3 is an enlarged schematic view of the structure at A in FIG. 2;
FIG. 4 is an enlarged view of the structure at B in FIG. 3;
fig. 5 is a schematic perspective view of the yarn separating device.
Description of reference numerals: 1. a warping machine; 1-1, a guide roller; 1-2, winding roller; 2. a control box; 2-1, a switch; 10. A detection device; 11. a support frame; 12. mounting holes; 13. a support bar; 13-1, a guide hole; 20. a yarn separating device; 21. a fixing plate; 21-1, connecting blocks; 21-2, connecting rod; 21-3, a first limiting hole; 21-4, a chute; 22-1, a first adjusting plate; 22-2, a second adjusting plate; 22-3 and a second limiting hole; 22-11, adjusting holes; 22-22, a slide block; 100. a yarn.
Detailed Description
The technical solution of the present invention is further described with reference to the accompanying fig. 1-5 and the embodiments.
As shown in fig. 1, a conventional warping machine 1 includes a guide roller 1-1 for guiding a yarn 100, a detecting device 10 for detecting breakage of the yarn 100, and a winding roller 1-2 for winding the yarn 100, and both the detecting device 10 and the winding roller 1-2 are provided on the warping machine 1.
As shown in fig. 2, a warping machine 1 of the present application is different from the conventional warping machine 1, a yarn separating device 20 is further disposed between a detecting device 10 and a winding roller 1-2, the yarn separating device 20 is disposed on the warping machine 1, and a yarn 100 is wound and wound by the winding roller 1-2 after sequentially passing through a guide roller 1-1, the detecting device 10 and the yarn separating device 20.
As shown in fig. 5, the yarn separating device 20 includes a fixing plate 21 and two adjusting plates, the two adjusting plates are a first adjusting plate 22-1 and a second adjusting plate 22-2, the first adjusting plate 22-1 and the second adjusting plate 22-2 are slidably mounted on the fixing plate 21, a row of adjusting holes 22-11 with the same height are formed in the first adjusting plate 22-1 and the second adjusting plate 22-2 along the length direction of the adjusting holes, and each yarn 100 correspondingly passes through one adjusting hole 22-11.
When the first adjusting plate 22-1 and the second adjusting plate 22-2 slide back to back along the length direction of the fixing plate 21, the number of adjusting holes 22-11 formed by the first adjusting plate 22-1 and the second adjusting plate 22-2 and allowing a single yarn 100 to pass through is increased, that is, a larger number of yarns 100 can be separated at the same time; when the first regulating plate 22-1 and the second regulating plate 22-2 slide towards each other, part of the regulating holes 22-11 of the first regulating plate 22-1 and the second regulating plate 22-2 are overlapped, i.e. the regulating holes 22-11 formed by the first regulating plate 22-1 and the second regulating plate 22-2 together can reduce the number of the regulating holes 22-11 through which the single yarn 100 passes.
The relative movement of the first adjusting plate 22-1 and the second adjusting plate 22-2 is controlled to adjust the number of the adjusting holes 22-11 formed by the first adjusting plate 22-1 and the second adjusting plate 22-2 and allowing a single yarn 100 to pass through, so as to meet the requirements of warping processes of yarns 100 with different numbers, and the practicability is good.
The bottom of the fixed plate 21 is provided with two parallel sliding grooves 21-4 along the length direction, the upper end parts of the first adjusting plate 22-1 and the second adjusting plate 22-2 are respectively provided with a sliding block 22-22, and the sliding blocks 22-22 are slidably arranged in the sliding grooves 21-4, so that the first adjusting plate 22-1 and the second adjusting plate 22-2 can both slide along the length direction of the fixed plate 21.
The sliders 22-22 at the upper end parts of the first adjusting plate 22-1 and the second adjusting plate 22-2 are provided with oblong limiting holes two 22-3 along the length direction, two side surfaces of the fixing plate 21 along the length direction are also provided with penetrating limiting holes one 21-3, and the bolt structure sequentially penetrates through the corresponding limiting holes two 22-3 on the fixing plate 21, the first adjusting plate 22-1 and the second adjusting plate 22-2 so as to fix the first adjusting plate 22-1 and the second adjusting plate 22-2 on the fixing plate 21, so that the first adjusting plate 22-1 and/or the second adjusting plate 22-2 are prevented from sliding when in use to influence the finish warping process of the yarn 100.
As shown in fig. 3, a plurality of connection blocks 21-1 are fixed to the upper end surface of the fixing plate 21, one connection rod 21-2 is fixed to each connection block 21-1, and one end of the connection rod 21-1 contacting the warper 1 has a rectangular block structure through which the fixing plate 21 is screw-fixed to the warper 1.
As shown in fig. 4, the detecting device 10 includes a support frame 11 with an infrared sensing component and a detecting component for detecting the broken yarn 100, the support frame 11 is fixed on the warping machine 1, and the detecting component is slidably mounted on the support frame 11.
The detection assembly comprises a plurality of support rods 13, a support frame 11 is provided with mounting holes 12, each support rod 13 is slidably mounted in the mounting hole 12, the upper end of each support rod 13 is provided with a guide hole 13-1, each yarn 100 respectively penetrates through the guide hole 13-1 of one support rod 13, and each support rod 13 is positioned in the mounting hole 12 by using the tension when the yarn 100 is pulled.
When the yarn 100 is broken, the supporting rod 13 through which the yarn 100 passes loses the support of the yarn 100 and slides downwards from the mounting hole 12, the infrared rays emitted by the infrared sensing assembly fixed below the supporting frame 11 are shielded by the supporting rod 13, and the infrared sensing assembly can detect the breakage of the yarn 100 and simultaneously feed back a signal to the control box 2 to stop the warping machine 1 in time.
The operation mechanism of the detecting device 10 can be seen in the patent of publication "CN 210151296U", and since the yarn 100 breakage detecting device 10 belongs to the prior art, the detailed structure and operation mechanism thereof will not be described herein.
The working principle is as follows: when the warper 1 designed by the application is used, when the detection device 10 on the warper 1 detects that the yarn 100 is broken, the control box 2 for controlling the operation of the warper 1 is shut down in time, the broken yarn 100 is continuously wound due to the inertia effect of the winding rollers 1-2, the yarn 100 is wound on other unbroken yarns 100 without tension after being broken, but due to the arrangement of the yarn separating device 20, the yarn 100 with the broken yarn 100 positioned between the yarn separating device 20 and the winding rollers 1-2 cannot be wound together, the positions of the supporting rods 13 and the positions of the adjusting holes 22-11 are in one-to-one correspondence, the position of the broken supporting rod 13 can be immediately found out to obtain the position of the corresponding adjusting hole 22-11, then one end of the broken yarn 100 wound on other normal yarns 100 is cut by scissors, and the cut yarn 100 is cleaned from the normal yarn 100, the broken yarn 100 is then re-wired, and then the upper switch 2-1 of the control box 2 is pressed, and the warper 1 is started to continue the warping process of the yarn 100.
The warping machine 1 designed in the application is convenient for cleaning up the yarns 100 after the yarns are broken, so that the warping machine 1 enters normal work as soon as possible, the work efficiency of the warping machine 1 is improved, the number of the adjusting holes 22-11 formed in the first adjusting plate 22-1 and the second adjusting plate 22-2 jointly and allowing a single yarn 100 to pass through can be changed to meet the warping requirements of the yarns 100 of different numbers, and the warping machine 1 is good in practicability.
Finally, the above embodiments are only for illustrating the technical solutions of the present invention and not for limiting, although the present invention has been described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions may be made to the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention, and all of them should be covered in the claims of the present invention.
Claims (6)
1. A warping machine comprises a detection device (10) for detecting breakage of a yarn (100) and winding rollers (1-2) for winding the yarn (100), wherein the detection device (10) and the winding rollers (1-2) are arranged on the warping machine (1); its characterized in that still includes yarn separator (20), yarn separator (20) set up on warper (1), just yarn separator (20) set up detection device (10) with between winding roller (1-2), yarn separator (20) are including fixing fixed plate (21) and one on warper (1) are installed first regulating plate (22-1) on fixed plate (21), seted up a plurality of regulation holes (22-11) that are located same height on first regulating plate (22-1), every regulation hole (22-11) all are used for making single yarn (100) pass, and then make many yarn (100) separate at the removal in-process.
2. The warping machine according to claim 1, further comprising a second adjusting plate (22-2) arranged on the fixing plate (21) and parallel to the surface of the first adjusting plate (22-1), wherein a row of adjusting holes (22-11) are formed in the second adjusting plate (22-2), the first adjusting plate (22-1) and the second adjusting plate (22-2) are slidably connected with the fixing plate (21) and can move along the axial direction of the winding roller (1-2), and the adjusting holes (22-11) in the first adjusting plate (22-1) can correspond to the adjusting holes (22-11) in the second adjusting plate (22-2) in a one-to-one manner.
3. The warping machine according to claim 2, wherein the fixed plate (21) is provided with two parallel sliding grooves (21-4), the upper ends of the first adjusting plate (22-1) and the second adjusting plate (22-2) are respectively provided with a sliding block (22-22), and the two sliding blocks (22-22) are respectively slidably mounted in the two sliding grooves (21-4).
4. The warping machine according to claim 3, wherein two long circular limiting holes (22-3) parallel to the length direction of the sliding grooves (21-4) are formed in the two sliding blocks (22-22), two limiting holes (21-3) are formed in two sides of the fixing plate (21), the two limiting holes (21-3) in the fixing plate (21) are respectively communicated with the two sliding grooves (21-4), and the first adjusting plate (22-1) and the second adjusting plate (22-2) can be fixed on the fixing plate (21) through cooperation of the limiting holes (22-3) in the sliding blocks (22-22) and the limiting holes (21-3) in the fixing plate (21).
5. The warping machine according to any one of claims 1-4, wherein the detecting device (10) comprises a support frame (11) with an infrared sensing assembly and a detecting assembly for detecting yarn (100) breakage, the support frame (11) is fixed on the warping machine (1), the detecting assembly is slidably mounted on the support frame (11) and can vertically slide on the support frame (11) in a reciprocating manner, the detecting assembly is close to a fixing plate (21), the fixing plate (21) is located between the detecting assembly and the winding roller (1-2), the infrared sensing assembly is fixed on the support frame (11) and the infrared sensing assembly is located below the detecting assembly.
6. The warping machine according to claim 5, wherein the detection assembly comprises a plurality of vertical support rods (13), each support rod (13) is slidably mounted in a mounting hole (12) formed in the support frame (11), the support rods (13) can vertically slide along the mounting holes (12) under the action of gravity, a guide hole (13-1) is formed in the upper end of each support rod (13), the guide holes (13-1) are used for allowing the yarns (100) to pass through, and the support rods (13) are kept in the mounting holes (12) through the tension of the yarns (100).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121488800.4U CN216514389U (en) | 2021-07-01 | 2021-07-01 | Warping machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202121488800.4U CN216514389U (en) | 2021-07-01 | 2021-07-01 | Warping machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216514389U true CN216514389U (en) | 2022-05-13 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202121488800.4U Active CN216514389U (en) | 2021-07-01 | 2021-07-01 | Warping machine |
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| CN (1) | CN216514389U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116005312A (en) * | 2022-12-29 | 2023-04-25 | 江苏君霖纺织科技有限公司 | Method for improving clear layering of warp yarns of parallel shaft machine |
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2021
- 2021-07-01 CN CN202121488800.4U patent/CN216514389U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116005312A (en) * | 2022-12-29 | 2023-04-25 | 江苏君霖纺织科技有限公司 | Method for improving clear layering of warp yarns of parallel shaft machine |
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Denomination of utility model: A warping machine Effective date of registration: 20230515 Granted publication date: 20220513 Pledgee: Zhejiang Hecheng Rural Commercial Bank Co.,Ltd. Pledgor: Zhejiang Rongxiang Textile Co.,Ltd. Registration number: Y2023330000922 |