CN212834277U

CN212834277U - Automatic control hand sample warper

Info

Publication number: CN212834277U
Application number: CN202020980726.7U
Authority: CN
Inventors: 高瑞星; 王敏; 李恩; 郝哲; 吴磊
Original assignee: Amicale Nangong Cashmere Products Co ltd
Current assignee: Amicale Nangong Cashmere Products Co ltd
Priority date: 2020-06-02
Filing date: 2020-06-02
Publication date: 2021-03-30
Anticipated expiration: 2030-06-02

Abstract

The utility model discloses an automatic control galley proof warper, which comprises a bracket, the top of support is provided with the warper body, be provided with a yarn section of thick bamboo on the lateral wall of support, the top of support and the one side that is close to a yarn section of thick bamboo at the warper body has set gradually broken yarn detector and tensioner, the top of support and be provided with guide hook drive mechanism between warper body and tensioner, guide hook drive mechanism's top is provided with guide hook installation mechanism, be provided with a plurality of groups guide hook on the guide hook installation mechanism, one side of support is provided with control panel, control panel in proper order with the warper body, guide hook drive mechanism and guide hook installation mechanism electricity are connected. Has the advantages that: the utility model can distribute the yarn evenly, and has high transmission precision, stable operation and long service life; and the yarn guide hook can be conveniently taken down for cleaning, and the replacement of the yarn guide hook is also very convenient.

Description

Automatic control hand sample warper

Technical Field

The utility model relates to a warper field particularly, relates to an automatic control hand sample warper.

Background

The warping machine is a special textile equipment, and the warping is to wind the silk threads wound on the edge bobbin and the non-edge bobbin into a warp beam or a loom beam in parallel according to the total warp number, width and length required by the textile specification for the use of sizing or weaving. Warping machines are mainly classified into a batch warping machine and a sectional warping machine. The function of the sample warping machine is to uniformly arrange yarns with a certain length into one piece of yarns according to the process requirement.

Chinese patent No. CN201377020Y discloses a hand sample warper, which arranges porcelain hook, synchronous belt drive mechanism etc. through setting up the yarn to make whole process all pass through automatic control, production efficiency is high, and intensity of labour is little, and the tension of warp is even simultaneously. However, the yarn arrangement porcelain hook cannot be conveniently mounted and dismounted, and the yarn arrangement porcelain hook is troublesome to clean or replace.

An effective solution to the problems in the related art has not been proposed yet.

SUMMERY OF THE UTILITY MODEL

To the problem among the correlation technique, the utility model provides an automatic control hand sample warper to overcome the above-mentioned technical problem that current correlation technique exists.

Therefore, the utility model discloses a specific technical scheme as follows:

the utility model provides an automatic control galley proof warper, which comprises a bracket, the top of support is provided with the warper body, be provided with a yarn section of thick bamboo on the lateral wall of support, the top of support and the one side that is close to a yarn section of thick bamboo at the warper body have set gradually broken yarn detector and tensioner, the top of support and be provided with guide hook drive mechanism between warper body and tensioner, guide hook drive mechanism's top is provided with guide hook installation mechanism, be provided with a plurality of groups guide hook on the guide hook installation mechanism, one side of support is provided with control panel, control panel in proper order with the warper body, guide hook drive mechanism and guide hook installation mechanism electricity are connected.

Further, in order to drive the guide hook to move, thereby being capable of uniformly distributing yarns in the warping machine body, the transmission precision is high, the operation is stable, the service life is long, the guide hook transmission mechanism comprises a first connecting plate arranged on the top of the support and between the warping machine body and the tensioner, a second connecting plate is arranged on the rear side of the first connecting plate, a first servo motor is arranged on the front side of the first connecting plate, a first lead screw is arranged on an output shaft of the first servo motor, one end, far away from the first servo motor, of the first lead screw penetrates through the first connecting plate and extends to the second connecting plate, guide rails are arranged between the first connecting plate and the second connecting plate and on two sides of the first lead screw respectively, first sliding blocks are arranged on the top ends of the two groups of guide rails respectively, and a supporting plate is arranged on the.

Furthermore, in order to enable the first sliding block to stop moving at the extreme position and prevent the first sliding block from impacting the first connecting plate or the second connecting plate, and further avoid equipment damage, one end of the first connecting plate, which is close to the second connecting plate, and one end of the second connecting plate, which is close to the first connecting plate, are respectively provided with a contact switch.

Further, in order to conveniently mount or dismount the yarn guide hook and further conveniently take down the yarn guide hook for cleaning before the operation of the warping machine, the working efficiency of workers is improved, and the yarn guide hook can be conveniently replaced, the yarn guide hook mounting mechanism also comprises a transverse plate arranged at the top end of the supporting plate, one end of the transverse plate is provided with a first vertical plate, the other end of the transverse plate is provided with a second vertical plate, the ends of the first vertical plate and the second vertical plate, which are close to the middle position of the transverse plate, are respectively provided with a chute, a second servo motor is arranged on the first vertical plate and on the side of the chute, which is far away from the transverse plate, an output shaft of the second servo motor is provided with a second lead screw, one end of the second lead screw, which is far away from the second servo motor, penetrates through the vertical plate and extends to the second vertical plate, two ends of the second lead screw are respectively sleeved with a square, one end of the second sliding block, which is close to the second lead screw, is provided with two groups of connecting blocks, the two groups of connecting blocks are respectively connected with a group of square blocks at corresponding positions through connecting rods, one end of the second sliding block, which is close to the transverse plate, is provided with a plurality of groups of first arc grooves, and the corresponding position of one end of the transverse plate, which is close to the second sliding block, is provided with a plurality of groups of second arc grooves matched with the first.

Furthermore, in order to enable the two groups of square blocks to move in different directions and further enable the second sliding block to move, the thread directions of the two ends of the second lead screw are opposite.

Furthermore, in order to prevent the yarn guide hook from being excessively extruded, pressure sensors are respectively arranged in each group of the circular arc grooves.

The utility model has the advantages that:

(1) the utility model has the advantages that the yarn guide hook transmission mechanism is arranged, so that the yarn guide hook can be driven to move, the yarns can be uniformly distributed in the warping machine body, the transmission precision is high, the operation is stable, and the service life is long; the operation of the equipment can be simplified, the processing speed of the process is improved, and an external control panel is designed to carry out man-machine interaction.

(2) Through setting up thread guide installation mechanism to installation that can be convenient or dismantle the thread guide, and then can be convenient before the warper operation take off the thread guide and clear up, improved staff's work efficiency, and can be very convenient when changing the thread guide equally.

Drawings

In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings required to be used in the embodiments will be briefly described below, and it is obvious that the drawings in the following description are only some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.

Fig. 1 is a schematic structural diagram of an automatically controlled sample warper according to an embodiment of the present invention;

fig. 2 is a schematic structural diagram of a guide hook transmission mechanism of an automatic control sample warper according to an embodiment of the present invention;

fig. 3 is a schematic structural diagram of a guide hook mounting mechanism of an automatic control sample warper according to an embodiment of the present invention;

fig. 4 is a perspective view of a second sliding block of the automatic control sample warper according to the embodiment of the present invention.

In the figure:

1. a support; 2. a warping machine body; 3. a bobbin; 4. a broken yarn detector; 5. a tensioner; 6. a guide hook transmission mechanism; 601. a first connecting plate; 602. a second connecting plate; 603. a first servo motor; 604. a first lead screw; 605. a guide rail; 606. a first sliding block; 607. a support plate; 608. a contact switch; 7. a guide wire mounting mechanism; 701. a transverse plate; 702. a first vertical plate; 703. a second vertical plate; 704. a chute; 705. a servo motor II; 706. a second screw rod; 707. a square block; 708. a second sliding block; 709. connecting blocks; 710. a connecting rod; 711. a first arc groove; 712. a second arc groove; 713. a pressure sensor; 8. a yarn guide hook; 9. a control panel.

Detailed Description

For further explanation of the embodiments, the drawings are provided as part of the disclosure and serve primarily to illustrate the embodiments and, together with the description, to explain the principles of operation of the embodiments, and to provide further explanation of the invention and advantages thereof, it will be understood by those skilled in the art that various other embodiments and advantages of the invention are possible, and that elements in the drawings are not to scale and that like reference numerals are generally used to designate like elements.

According to the utility model discloses an embodiment provides an automatic control hand sample warper.

Referring now to the drawings and the detailed description of the preferred embodiments of the present invention, as shown in fig. 1-4, according to the present invention, the automatic control sample warper includes a support 1, the top of the support 1 is provided with a warper body 2, a yarn bobbin 3 is provided on the side wall of the support 1, a broken yarn detector 4 and a tensioner 5 are sequentially provided on the top of the support 1 and on one side of the warper body 2 close to the yarn bobbin 3, a yarn guide hook transmission mechanism 6 is provided on the top of the support 1 and between the warper body 2 and the tensioner 5, a yarn guide hook mounting mechanism 7 is provided on the top of the yarn guide hook transmission mechanism 6, a plurality of sets of yarn guide hooks 8 are provided on the yarn guide hook mounting mechanism 7, a control panel 9 is provided on one side of the support 1, and the control panel is electrically connected with the warper body 2, the yarn guide hook transmission mechanism and the yarn guide hook mounting mechanism.

By means of the scheme, the yarn distributing device can evenly distribute yarns, and is high in transmission precision, stable in operation and long in service life; and the yarn guide hook 8 can be conveniently taken down for cleaning, and the replacement of the yarn guide hook 8 is also very convenient.

In one embodiment, for the above-mentioned guide hook transmission mechanism 6, the guide hook transmission mechanism 6 comprises a first connection plate 601 disposed at the top end of the bracket 1 and between the warper body 2 and the tensioner 5, a second connection plate 602 disposed at the rear side of the first connection plate 601, a first servo motor 603 disposed at the front side of the first connection plate 601, a first lead screw 604 disposed on the output shaft of the first servo motor 603, and one end of the first lead screw 604 far away from the first servo motor 603 penetrates the first connection plate 601 and extends to the second connection plate 602, guide rails 605 are disposed between the first connection plate 601 and the second connection plate 602 and at both sides of the first lead screw 604, a first slide block 606 is disposed at the top end of the first lead screw 604 and at the top end of the first slide block 606, so as to drive the guide hook 8 to move, and further uniformly distribute the yarn in the warper body, and the transmission precision is high, the operation is stable, and the service life is long.

In one embodiment, for the first connecting plate 601, the contact switches 608 are respectively arranged at one end of the first connecting plate 601 close to the second connecting plate 602 and one end of the second connecting plate 602 close to the first connecting plate 601, so that the first slider 606 can stop moving at the extreme position, the first slider 606 is prevented from impacting the first connecting plate 601 or the second connecting plate 602, and further equipment damage is avoided.

In one embodiment, for the above-mentioned guiding hook mounting mechanism 7, the guiding hook mounting mechanism 7 comprises a horizontal plate 701 disposed on the top end of a supporting plate 607, one end of the horizontal plate 701 is provided with a first vertical plate 702, the other end of the horizontal plate 701 is provided with a second vertical plate 703, one ends of the first vertical plate 702 and the second vertical plate 703, which are close to the middle position of the horizontal plate 701, are respectively provided with a sliding slot 704, the first vertical plate 702 is provided with a second servo motor 705 on one side of the sliding slot 704 away from the horizontal plate 701, an output shaft of the second servo motor is provided with a second lead screw 706, one end of the second lead screw 706, which is away from the second servo motor 705, penetrates through the first vertical plate 702 and extends to the second vertical plate 703, two ends of the second lead screw 706 are respectively sleeved with a square block 707, a second sliding block 708 is disposed between the two sliding slots 704, two ends of the sliding block, and two sets of connecting blocks 709 pass through connecting rod 710 with a set of square block 707 of corresponding position respectively to be connected, the one end that the second slider 708 is close to diaphragm 701 is provided with a plurality of groups arc groove 711, the corresponding position that the one end that the diaphragm 701 is close to the second slider 708 is provided with a plurality of groups and arc groove 711 matched with two 712, thereby installation that can be convenient or dismantle thread guide 8, and then can be convenient take off thread guide 8 before the warper operation and clear up, staff's work efficiency has been improved, and it is equally very convenient when changing thread guide 8.

In one embodiment, the two lead screws 706 are provided with opposite thread directions at two ends of the two lead screws 706, so that the two sets of square blocks 707 can be moved in different directions, and the two sliders 708 can be moved.

In one embodiment, for the first circular arc groove, the pressure sensors 713 are respectively arranged in each group of the first circular arc grooves 711, so that the yarn guide hook 8 is prevented from being excessively pressed.

For the convenience of understanding the technical solution of the present invention, the following detailed description is made on the working principle or the operation mode of the present invention in the practical process.

In practical application, when the yarn guide hook 8 needs to be cleaned, the second servo motor 705 is started through the control panel 9, the second servo motor 705 rotates the second lead screw 706 through the output shaft, the two ends of the second lead screw 706 enable the two sets of square blocks 707 to move towards the directions of the two ends of the second lead screw 706, the two sets of square blocks 707 drive the second sliding block 708 to move towards the direction far away from the transverse plate 701 in the sliding groove 704 through the connecting rod 710, the yarn guide hook 8 between the first arc groove 711 and the second arc groove 712 is loosened, the yarn guide hook 8 can be cleaned conveniently after being taken down, and the yarn guide hook 8 needs to be replaced or can be replaced conveniently when damaged. The operation is reversed when the yarn guide hook 8 is installed. The yarn in the yarn barrel 3 sequentially passes through the yarn breakage detector 4, the yarn guide hook 8 of the tensioner 5 and the warping machine body 2, then the yarn is warped, when the warping machine operates, the first servo motor 603 is started through the control panel 9, the first servo motor 603 rotates the first lead screw 604 through the output shaft, the first lead screw 604 drives the supporting plate 607 and the first sliding block 606 to move on the guide rail, and the supporting plate 607 drives the yarn guide hook mounting mechanism 7 to enter the yarn guide hook 8 to move and enable the yarn to be uniformly distributed in the warping machine body 2.

In summary, by means of the technical solution of the present invention, the yarn guide hook transmission mechanism 6 is arranged, so that the yarn guide hook 8 can be driven to move, and the yarn can be uniformly distributed in the warper body 2, and the present invention has the advantages of high transmission precision, stable operation and long service life; the operation of the equipment can be simplified, the processing speed of the process is improved, and the external control panel 9 is designed to carry out human-computer interaction. Through setting up thread guide installation mechanism 7 to installation that can be convenient or dismantle thread guide 8, and then can be convenient take off thread guide 8 and clear up before the warper operation, improved staff's work efficiency, and can be very convenient equally when changing thread guide 8.

In the present invention, unless otherwise expressly stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed" and the like are to be construed broadly, e.g., as meaning fixedly connected, detachably connected, or integrally formed; can be mechanically or electrically connected; they may be directly connected or indirectly connected through an intermediate medium, and may be connected through the inside of two elements or in an interaction relationship between two elements, unless otherwise specifically defined, and the specific meaning of the above terms in the present invention will be understood by those skilled in the art according to specific situations.

The above description is only a preferred embodiment of the present invention, and should not be taken as limiting the invention, and any modifications, equivalent replacements, improvements, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims

1. The utility model provides an automatic control galley proof warper, a serial communication port, including support (1), the top of support (1) is provided with warper body (2), be provided with yarn section of thick bamboo (3) on the lateral wall of support (1), the top of support (1) just is in warper body (2) are close to one side of yarn section of thick bamboo (3) has set gradually disconnected yarn detector (4) and tensioner (5), the top of support (1) just is in warper body (2) with be provided with between tensioner (5) and lead yarn hook drive mechanism (6), the top of lead yarn hook drive mechanism (6) is provided with lead yarn hook installation mechanism (7), be provided with a plurality of groups of lead yarn hook (8) on lead yarn hook installation mechanism (7), one side of support (1) is provided with control panel (9), control panel in proper order with warper body (2), The yarn guide hook transmission mechanism is electrically connected with the yarn guide hook mounting mechanism (7).

2. The automatic control hand sample warping machine according to claim 1, wherein the guide hook transmission mechanism (6) comprises a first connecting plate (601) arranged at the top end of the bracket (1) and between the warping machine body (2) and the tensioner (5), a second connecting plate (602) is arranged at the rear side of the first connecting plate (601), a first servo motor (603) is arranged at the front side of the first connecting plate (601), a first lead screw (604) is arranged on an output shaft of the first servo motor (603), one end of the first lead screw (604), which is far away from the first servo motor (603), penetrates through the first connecting plate (601) and extends to the second connecting plate (602), guide rails (605) are respectively arranged between the first connecting plate (601) and the second connecting plate (602) and at two sides of the first lead screw (604), and first sliding blocks (606) are respectively arranged at the top ends of the two groups of guide rails (605), and a supporting plate (607) is arranged on the first lead screw (604) and at the top ends of the first sliding blocks (606).

3. The automatic control sample warping machine according to claim 2, wherein a contact switch (608) is disposed at one end of the first connecting plate (601) close to the second connecting plate (602) and at one end of the second connecting plate (602) close to the first connecting plate (601).

4. The automatic control hand sample warping machine according to claim 2 or 3, wherein the yarn guide hook mounting mechanism (7) comprises a horizontal plate (701) arranged at the top end of the supporting plate (607), one end of the horizontal plate (701) is provided with a first vertical plate (702), the other end of the horizontal plate (701) is provided with a second vertical plate (703), the first vertical plate (702) and the second vertical plate (703) are respectively provided with a sliding groove (704) near the middle position of the horizontal plate (701), the first vertical plate (702) and one side of the sliding groove (704) far away from the horizontal plate (701) are provided with a second servo motor (705), an output shaft of the second servo motor (705) is provided with a second lead screw (706), and one end of the second lead screw (706) far away from the second servo motor (705) penetrates through the first vertical plate (702) and extends to the second vertical plate (703), the two ends of the second lead screw (706) are respectively sleeved with a square block (707), a second sliding block (708) is arranged between the two sliding grooves (704), the two ends of the second sliding block (708) respectively extend into one group of the corresponding sliding grooves (704), one end, close to the second lead screw (706), of the second sliding block (708) is provided with two groups of connecting blocks (709), the two groups of connecting blocks (709) are respectively connected with one group of the square blocks (707) in the corresponding positions through connecting rods (710), one end, close to the transverse plate (701), of the second sliding block (708) is provided with a plurality of groups of first arc grooves (711), and the corresponding position, close to one end of the second sliding block (708), of the transverse plate (701) is provided with a plurality of groups of second arc grooves (712) matched with the first arc grooves (711).

5. The automatic sample warping machine according to claim 4, wherein the two ends of the second screw (706) are threaded in opposite directions.

6. An automatically controlled sample warper according to claim 5, wherein each set of said circular arc grooves one (711) is provided with a pressure sensor (713).