CN216435672U - Coil manufacturing device - Google Patents

Coil manufacturing device Download PDF

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Publication number
CN216435672U
CN216435672U CN202121977349.2U CN202121977349U CN216435672U CN 216435672 U CN216435672 U CN 216435672U CN 202121977349 U CN202121977349 U CN 202121977349U CN 216435672 U CN216435672 U CN 216435672U
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China
Prior art keywords
winding
wire
coil
inlet
module
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CN202121977349.2U
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Chinese (zh)
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柏强社
王兴杰
陈国明
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Junri Technology Shenzhen Co ltd
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Junri Technology Shenzhen Co ltd
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Abstract

The utility model discloses a coil manufacturing device which comprises a winding structure, wherein a winding port is formed in the winding structure. The winding port is used for clamping the wire head of the wire rod, and the wire rod is wound into a coil on the winding module. The winding opening is arranged along the transverse direction of the winding module, the outer surface of the winding module is used for winding wires, the winding module has a certain thickness, the wires are ensured to be wound into a frame-shaped coil, and the wire head part is transversely positioned in a frame body of the coil.

Description

Coil manufacturing device
Technical Field
The utility model relates to the technical field of coil manufacturing, in particular to a coil manufacturing device.
Background
In order to deal with the design concept of lightness and thinness of electronic products, the coil wire ends are placed at the inner frame position of the coil, so that the thickness of the coil is reduced. The wire is wound into a coil on the winding die by using a conventional winding die, the head of the wire which enters the winding die is positioned outside a wire frame of the coil, and the head of the wire needs to be manually or automatically shifted to a specified required position by a machine and then is welded on a circuit board, so that the manual operation efficiency is low, and the quality is unstable; the operation process is complex and the cost is high.
SUMMERY OF THE UTILITY MODEL
The utility model mainly aims to provide a coil manufacturing device, aiming at solving the technical problem that the wire end is positioned outside a coil after the coil is wound.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a coil manufacturing device comprises a winding structure, wherein a winding port is formed in the winding structure.
Further, the winding structure comprises a winding module, and the winding port is formed in one end of the winding module.
Further, still include the inlet wire structure, the structural inlet wire that is provided with of inlet wire is mouthful.
Further, the inlet wire structure includes flying saucer and first rotation axis, a side of flying saucer with first rotation axis is connected, be provided with on the flying saucer the incoming line mouth, the incoming line mouth runs through the flying saucer, the incoming line mouth be located the side of first rotation axis.
Further, the opening direction of the wire inlet is perpendicular to the opening direction of the wire winding port.
Furthermore, the flying saucer structure further comprises a sticky plate, the other end of the winding module is connected with the sticky plate, and the winding module is located between the flying saucer and the sticky plate.
Has the advantages that:
the utility model provides a manufacturing installation of coil, includes the wire winding structure, the last wire winding mouth that is provided with of wire winding structure, the wire winding mouth is used for the joint wire rod to most advanced to go into the end of a thread of wire winding structure, and the wire rod twines into the coil on the wire winding module. The winding opening is arranged along the transverse direction of the winding module, the outer surface of the winding module is used for winding wires, the winding module has a certain thickness, the wires are ensured to be wound into a frame-shaped coil, and the wire head part is transversely positioned in a frame body of the coil.
Drawings
Fig. 1 is a schematic structural view of an embodiment of an apparatus for manufacturing a coil of the present invention;
fig. 2 is a schematic structural view of an embodiment of the apparatus for manufacturing a coil of the present invention;
wherein: 1. a winding module; 11. a winding port; 2. flying saucer; 21. a wire inlet; 3. a first rotating shaft; 4. sticking the plate; 5. a second rotation shaft; 6. a wire inlet structure; 7. a winding structure; 8. a first rotating structure; 9. a second rotating structure; 10. and (4) a power structure.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
It should be understood that the specific embodiments described herein are merely illustrative of the utility model and are not intended to limit the utility model.
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It is noted that the terms "one end," "another end," "first," "second," and the like are used herein for descriptive purposes only and are not to be construed as indicating or implying relative importance.
Technical solutions between the embodiments of the present invention may be combined with each other, but it is necessary to be able to be realized by a person skilled in the art, and when the technical solutions are contradictory or cannot be realized, such a combination of technical solutions should not be considered to exist, and is not within the protection scope of the present invention.
Referring to fig. 1 and 2, the present invention provides a coil manufacturing apparatus, including a winding structure 7, wherein a winding opening 11 is provided on the winding structure 7.
In the embodiment, the winding opening 11 is a notch groove on the winding structure 7, when winding is performed, the end of the wire enters the winding structure 7 from the notch of the winding opening 11, the winding structure 7 rotates, the wire is wound on the winding structure 7 to form a coil, and the end of the wire is separated from the inner frame wall of the coil. The wire in the winding port 11 is not wound into a frame, the rest of the wire is wound into a frame, the wire enters the winding port 11 and is wound, and the part of the wire head is transversely positioned in the frame of the coil.
In one embodiment, the winding structure 7 includes a winding module 1, and one end of the winding module 1 is provided with a winding opening 11.
In the embodiment, the winding opening 11 is used for clamping the end of a wire, and the wire is wound on the winding module 1 to form a coil.
The winding module 1 is a module with a certain thickness, the upper part and the lower part of the winding module 1 are longitudinal, the left part and the right part are transverse, the winding port 11 is arranged along the transverse direction of the winding module 1, the outer surface of the winding module 1 is used for winding wires, the winding module 1 has a certain thickness, and the wires are ensured to be wound into a frame coil. The winding port 11 is arranged at any position except the upper end and the lower end of the winding module 1, so that the wire end of the wire rod is ensured not to be contacted with the innermost end of the frame-shaped coil, the interference of the formed wire rod when the wire end of the wire rod is welded on a circuit board is avoided, and the wire end is conveniently welded on the circuit board.
The shape of the winding module 1 is determined according to the shape of the coil, when the coil is in a frame shape, the winding module 1 is a module with a certain thickness, and when the coil is in a circular shape, the winding module 1 is in a cylindrical shape.
In an embodiment, the wire feeding structure 6 is further included, and a wire feeding port 21 is arranged on the wire feeding structure 6.
In the embodiment, the wire feeding structure 6 is used for feeding wire, and the wire end of the wire enters from the wire feeding opening 21, so that the wire for winding the coil is ensured to continuously enter.
In an embodiment, the wire feeding structure 6 includes a flying saucer 2 and a first rotating shaft 3, a side of the flying saucer 2 is connected to the first rotating shaft 3, a wire feeding port 21 is formed in the flying saucer 2, the wire feeding port 21 penetrates through the flying saucer 2, and the wire feeding port 21 is located on a side of the first rotating shaft 3.
One end of the winding module 1, which is provided with the winding opening 11, is clamped in the wire inlet 21, and the first external power provides a rotating force for the first rotating shaft 3.
The flying saucer 2 is disc-shaped, the thickness value gradually increases from the edge to the middle, a notch is arranged in the circumferential direction, and a wire inlet 21 is arranged in the middle.
In the embodiment, one end of the winding module 1, which is provided with the winding opening 11, is clamped in the wire inlet 21, and the rotation around the first rotating shaft 3 drives the winding module 1 to rotate, so as to ensure that the wire is wound and formed on the winding module 1. The side of the wire inlet 21 on the first rotating shaft 3 prevents the first rotating shaft 3 from blocking the wire from entering the wire inlet 21 or the first rotating shaft 3 from winding the wire, ensuring the wire to enter the wire inlet 21.
In one embodiment, the opening direction of the wire inlet 21 is perpendicular to the opening direction of the wire winding opening 11.
One end of the winding module 1, which is provided with the winding opening 11, is clamped in the wire inlet 21.
In the embodiment, one end of the winding module 1, which is provided with the winding opening 11, is clamped in the wire inlet 21, one end of the winding opening 11 is clamped in the wire inlet 21, and the opening direction of the wire inlet 21 is perpendicular to the opening direction of the winding opening 11, so as to ensure that the wire in the wire inlet 21 enters the winding opening 11 clamped in the wire inlet 21 and the wire end of the wire is in the frame body wound into the coil under the condition that the first rotating shaft 3 drives the winding module 1 to rotate.
In one embodiment, the flying saucer structure further comprises a sticky plate 4, the other end of the winding module 1 is connected with the sticky plate 4, and the winding module 1 is located between the flying saucer 2 and the sticky plate 4.
Inlet wire structure 6, wire winding structure 7 and adhesion plate 4 set gradually, and the one end and the wire winding module 1 of adhesion plate 4 are connected, and the other end is connected with second rotation axis 5, and the second external power provides the motive force for second rotation axis 5.
In the above embodiment, the wire feeding structure 6 is separated from the wire winding structure 7, the wire end of the wire firstly enters the wire feeding structure 6 through the wire inlet 21, the second external power pushes the second rotating shaft 5 to move towards the direction of the wire feeding structure 6, and one end of the wire winding module 1 close to the wire feeding structure 6 is clamped at the wire inlet 21. The wire rod firstly enters the wire inlet 21 and then moves the winding structure 7, one end of the winding module 1 is clamped at the wire inlet 21, the wire rod is ensured to enter the winding port 11 of the winding module 1, and after the winding module 1 is separated from the wire inlet 21, the wire head of the wire rod is in the inner frame of the coil, and the wire head does not need to be manually or mechanically pulled into the inner frame of the coil. The flying saucer is characterized in that the winding module 1 is located between the flying saucer 2 and the sticky plate 4, the surface of the flying saucer 2 close to the winding module 1 and the surface of the sticky plate 4 close to the winding module 1 are used for fixing a coil, and the coil is prevented from moving on the winding module 1 to cause the coil to be unshaped.
Referring to fig. 1 and 2, in an embodiment, an apparatus for manufacturing a coil includes: the wire inlet structure 6 is used for inlet wire; the winding structure 7 is used for winding; a power structure 10 for providing a moving force for the movement of the winding structure 7; the first rotating structure 8 is used for providing rotating force for the rotation of the wire inlet structure 6; a second rotating structure 9 for providing a rotating force for the rotation of the winding structure 7; and the control structure is used for controlling the power structure 10, the first rotating structure 8 and the second rotating structure 9, and the power structure 10, the first rotating structure 8 and the second rotating structure 9 are all in communication connection with the control structure.
The first rotating structure comprises a first motor, the first motor is connected with the first rotating shaft through a first bearing, and the first motor drives the first rotating shaft to rotate; the power structure 10 comprises a push rod motor and a moving track, wherein a push rod of the push rod motor is connected with the moving track, and the push rod motor drives the rotating structure 10 to move linearly; a second rotating structure is arranged on the moving track, the second rotating structure 9 comprises a second motor, the second motor is connected with a second rotating shaft through a second bearing, and the second motor drives the second rotating shaft to rotate; the control structure comprises a single chip microcomputer, two three-bus expansion interfaces and a PLC interface are arranged on the single chip microcomputer, the first motor and the second motor are connected to one of the three-bus expansion interfaces of the single chip microcomputer through electric wires, and a PLC access port of the push rod motor is connected into the PLC interface of the single chip microcomputer through a power line. The single chip microcomputer is connected with an external power supply and controls the running states of the first motor, the second motor and the push rod motor.
In the above embodiment, the wire feeding structure 6 includes the flying saucer 2, and the flying saucer 2 is provided with the wire feeding port 21, and the wire feeding port 21 is used for feeding wires, so as to ensure that the wires enter the coil manufacturing device. The winding structure 7 comprises a winding module 1, and the winding module 1 is used for winding wires to ensure that wires are wound into coils on the winding module 1. The power structure 10 includes second external power and second rotation axis 5, and the one end that the second external power drove second rotation axis 5 is controlled and is removed, and the other end of second rotation axis 5 is connected with the one end of bonding plate 4, and the other end of bonding plate 4 is connected with the one end of wire winding module 1, and the removal of second rotation axis 5 drives the removal of wire winding structure 7, ensures that the other end joint of wire winding module 1 is in inlet wire 21 of inlet wire structure 6. The winding mode of the coil manufacturing device is that a wire enters the wire inlet 21 of the wire inlet structure 6, the second external power drives one end of the second rotating shaft 5 to move leftwards, the rotating shaft drives the winding structure 7 to move towards the wire inlet structure 6, and the wire inlet module is clamped at the wire inlet 21. The wire of the coil manufacturing device firstly enters the wire inlet 21 and then moves the winding structure 7, one end of the winding module 1 is clamped at the wire inlet 21, the wire can be ensured to enter the wire inlet 11 of the winding module 1, and after the winding module 1 is separated from the wire inlet 21, the wire end of the wire is in the inner frame of the coil, and the wire end does not need to be manually or mechanically pulled into the inner frame of the coil. First revolution mechanic 8 for the rotation of inlet wire structure 6 provides the turning force, inlet wire structure 6 rotates, and wire winding structure 7 joint is in inlet wire 21 of inlet wire structure 6, and inlet wire structure 6 drives wire winding structure 7 and rotates, ensures that the wire rod twines into the coil on wire winding structure 7. And the second rotating structure 9 is used for providing a rotating force for the rotation of the winding structure 7 and ensuring the synchronous rotation of the adhesive plate 4 and the winding structure 7. After the winding is wound to a coil on the winding structure 7, the first rotating structure 8 and the second rotating structure stop rotating, the second external power drives the second rotating shaft 5 to move towards the direction far away from the wire inlet structure 6, one end of the winding module 1 is moved away from the wire inlet 21, and the wire head part of the wire rod at the wire inlet 11 is in a wire frame of the coil.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.

Claims (4)

1. The coil manufacturing device is characterized by comprising a winding structure and a wire inlet structure, wherein a winding port is formed in the winding structure; the inlet wire structure is provided with the incoming line mouth, the inlet wire structure includes flying saucer and first rotation axis, a side of flying saucer with first rotation axis is connected, be provided with on the flying saucer the incoming line mouth, the incoming line mouth runs through the flying saucer, the incoming line mouth be located the side of first rotation axis.
2. The coil manufacturing apparatus according to claim 1, wherein the winding structure includes a winding die set, one end of which is provided with the winding opening.
3. The coil manufacturing apparatus according to claim 1, wherein an opening direction of the wire inlet is perpendicular to an opening direction of the wire winding port.
4. The coil manufacturing device according to claim 2, further comprising an adhesive plate, wherein the other end of the winding module is connected to the adhesive plate, and the winding module is located between the flying saucer and the adhesive plate.
CN202121977349.2U 2021-08-20 2021-08-20 Coil manufacturing device Active CN216435672U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202121977349.2U CN216435672U (en) 2021-08-20 2021-08-20 Coil manufacturing device

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202121977349.2U CN216435672U (en) 2021-08-20 2021-08-20 Coil manufacturing device

Publications (1)

Publication Number Publication Date
CN216435672U true CN216435672U (en) 2022-05-03

Family

ID=81322522

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202121977349.2U Active CN216435672U (en) 2021-08-20 2021-08-20 Coil manufacturing device

Country Status (1)

Country Link
CN (1) CN216435672U (en)

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