CN216389086U - Metallized film capacitor sealing device - Google Patents
Metallized film capacitor sealing device Download PDFInfo
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- CN216389086U CN216389086U CN202122487365.XU CN202122487365U CN216389086U CN 216389086 U CN216389086 U CN 216389086U CN 202122487365 U CN202122487365 U CN 202122487365U CN 216389086 U CN216389086 U CN 216389086U
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Abstract
The utility model discloses a metallized film capacitor sealing device which comprises a supporting frame, wherein a power support is fixedly connected to the top end of the supporting frame, an inverted L-shaped main control box is fixedly connected to the top of the power support, a first motor is fixedly connected to the bottom side of the horizontal end of the main control box, an output shaft of the first motor is fixedly connected with a sealing rotary head, a transposition sealing structure is arranged on the bottom side of the sealing rotary head, an automatic stacking structure is arranged on the inner side of the supporting frame, the transposition sealing structure comprises a second motor, a speed reducer, a rotary rod, a fixed chassis and a rotary table, and the second motor is fixed to the top end of the supporting frame and is positioned on the bottom side of the fixed chassis. The automatic stacking and sealing device greatly improves the sealing efficiency, reduces the workload of workers, ensures that the sealed capacitor automatically falls into the loading box for automatic stacking, greatly improves the subsequent transferring efficiency, has ingenious design and stable structure, and meets the use requirements of people in the capacitor sealing process.
Description
Technical Field
The utility model relates to the technical field of capacitor processing equipment, in particular to a sealing device for a metallized film capacitor.
Background
The metallized film capacitor is made by winding (except for laminated structure) organic plastic film as medium and metallized film as electrode, the film used in metallized film capacitor is polyethylene, polypropylene, polycarbonate, etc., besides winding type, there is also laminated type, in which polyester film medium and polypropylene film medium are used most widely, and it is finally sealed in production to seal its top.
Although the existing sealing device is widely used, the existing sealing device still has the problems in the actual use process:
1. most of the existing partial sealing devices are used for sealing one by one, workers need to seal the capacitors one by one, then take the sealed capacitors down for replacement, and perform the next sealing operation, so that the workload of the workers is large, and the sealing efficiency is low;
2. the existing part of sealing devices are full-automatic production lines, but workers need to collect and stack sealed capacitors at the tail ends of the production lines, and the work is relatively dull and the workload is large.
SUMMERY OF THE UTILITY MODEL
The present invention is directed to solving the above-mentioned shortcomings of the prior art, and provides a sealing device for a metallized film capacitor.
In order to achieve the purpose, the utility model adopts the following technical scheme:
a metallized film capacitor sealing device comprises a support frame, wherein a power support is fixedly connected to the top end of the support frame, an inverted L-shaped main control box is fixedly connected to the top of the power support, a first motor is fixedly connected to the bottom side of the horizontal end of the main control box, a sealing rotary head is fixedly connected to an output shaft of the first motor, a rotary sealing structure is arranged on the bottom side of the sealing rotary head, and an automatic stacking structure is arranged on the inner side of the support frame;
the transposition sealing structure comprises a second motor, a speed reducer, a rotating rod, a fixed chassis and a rotary disc, the second motor is fixed at the top end of the support frame and is positioned at the bottom side of the fixed chassis, the rotating rod is synchronously and rotatably connected with an output shaft of the second motor through the speed reducer, the top end of the speed reducer is inserted with the fixed chassis, an inserting rod is fixed at the bottom end of the fixed chassis, two sides of the inserting rod are rotatably connected with U-shaped clamping blocks, the rotary disc and the rotating rod which are parallelly arranged at the top side of the fixed chassis are fixedly connected, a plurality of fixing holes are uniformly formed in the bottom surface of the rotary disc, and a through hole is formed in the fixed chassis;
the automatic stacking structure comprises a motor III, a gear set, a wire bundling wheel, a traction wire, a reset rolling wheel, a pull buckle, a straight cylinder, a connecting plate, a loading box, a pressure sensing push plate, an air cylinder and two shaft levers, wherein the motor III is fixed on the inner side of a support frame, an output shaft of the motor III is fixedly connected with one end of one shaft lever, the other end of the shaft lever is fixedly connected with the wire bundling wheel, the gear set is respectively and fixedly connected with the two shaft levers, the wire bundling wheel and the reset rolling wheel are symmetrically arranged on two sides of the straight cylinder and are connected through the traction wire, the top end of the traction wire is fixedly connected with the pull buckle, the pull buckle is fixed at two ends of the connecting plate, the connecting plate is connected on the inner side of the straight cylinder in a sliding manner, two ends of the connecting plate extend to the outer side of the straight cylinder, the bottom side of the straight cylinder is provided with the loading box, the inner wall of the loading box is provided with a plurality of rectangular holes, and the air cylinders are uniformly fixed between the support frame and the loading box, the output shaft of the pressure sensing push plate is fixedly connected with the pressure sensing push plate, and the pressure sensing push plate corresponds to the rectangular hole in position one to one.
Preferably, a material collecting hopper is arranged between the transposition sealing structure and the automatic stacking structure, the bottom end of the material collecting hopper is rotatably connected with the straight cylinder, and the material collecting hopper is positioned under the through hole of the fixed chassis.
Preferably, one side of the clamping block, which is far away from the insertion rod of the fixed chassis, is rotatably connected with a threaded rod, one end of the threaded rod is fixedly connected with a rotating handle, and the bottoms of the two sides of the clamping block are rotatably connected with the supporting frame.
Preferably, one side of the support frame, which is close to the loading box, is hinged with a stop door in a rotating mode, and the surface of the stop door is fixedly connected with a handle.
Preferably, the traction lines among the bunching wheel, the reset winding wheel and the pull buckle are on the same vertical plane.
Preferably, the length and the width of the pressure sensing push plate are both smaller than those of the rectangular hole, and a pressure sensor is arranged in the pressure sensing push plate.
Compared with the prior art, the utility model has the beneficial effects that:
1. according to the capacitor sealing device, through mutual cooperation of all parts, automation of capacitor sealing is realized, the sealing efficiency is greatly improved, the workload of workers is effectively reduced, the sealed capacitor is ensured to automatically fall off, and collection is not required to be performed through manual operation;
2. according to the automatic stacking device, the sealed capacitor can automatically fall into the loading box for automatic stacking through the automatic stacking structure, the subsequent transferring efficiency is greatly improved, the workload of workers is reduced, the overall design is ingenious, the structure is stable, and the use is convenient.
The automatic stacking device has the advantages that the sealing efficiency is greatly improved, the workload of workers is reduced, the sealed capacitor is ensured to automatically fall into the loading box for automatic stacking, the subsequent transferring efficiency is greatly improved, the design is ingenious, the structure is stable, the use is convenient, and the use requirements of people in the capacitor sealing process are met.
Drawings
Fig. 1 is a schematic perspective view of a sealing device for a metallized film capacitor according to the present invention;
FIG. 2 is a schematic rear view of a sealing device for a metallized film capacitor according to the present invention;
FIG. 3 is a schematic top view of a sealing device for a metallized film capacitor according to the present invention;
FIG. 4 is a schematic cross-sectional view taken along line A-A in FIG. 3;
fig. 5 is a schematic view of a lifting structure of a sealing device for a metallized film capacitor according to the present invention.
In the figure: the device comprises a support frame 1, a power support 2, a master control box 3, a first motor 4, a sealing rotary head 5, a second motor 6, a speed reducer 7, a rotary rod 8, a fixed chassis 9, a rotary disk 10, a material collecting hopper 11, a third motor 12, a gear set 13, a wire bundling wheel 14, a traction wire 15, a reset winding wheel 16, a pull buckle 17, a straight cylinder 18, a connecting plate 19, a loading box 20, a pressure sensing push plate 21, an air cylinder 22, a shaft rod 23, a rotary handle 24, a threaded rod 25, a clamping block 26, a stop door 27 and a handle 28.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example one
Referring to fig. 1-5, a metallized film capacitor sealing device, in order to improve the capacitor sealing efficiency and the subsequent transfer efficiency and reduce the workload of workers, the metallized film capacitor sealing device is provided with a support frame 1, the top end of the support frame 1 is fixedly connected with a power support 2, the top of the power support 2 is fixedly connected with an inverted L-shaped main control box 3, the bottom side of the horizontal end of the main control box 3 is fixedly connected with a motor I4, an output shaft of the motor I is fixedly connected with a sealing rotary head 5, the bottom side of the sealing rotary head 5 is provided with a transposition sealing structure, and the inner side of the support frame 1 is provided with an automatic stacking structure;
the transposition sealing structure comprises a motor II 6, a speed reducer 7, a rotating rod 8, a fixed chassis 9 and a rotary table 10, wherein the motor II 6 is fixed at the top end of the support frame 1 and is positioned at the bottom side of the fixed chassis 9, in order to connect the rotating rod 8 and an output shaft of the motor II 6, the rotating rod 8 and the output shaft of the motor II 6 rotate together and transmit torque, and the loss of the motor II 6 is reduced, the rotating rod 8 is arranged to be synchronously and rotatably connected with the output shaft of the motor II 6 through the speed reducer 7, the fixed chassis 9 is inserted at the top end of the speed reducer 7, an inserting rod is fixed at the bottom end of the fixed chassis 9, the distance between the fixed chassis 9 and the sealing rotary head 5 is conveniently adjusted, the applicability of the device is increased, the device can be suitable for sealing capacitors of more types, U-shaped clamping blocks 26 are rotatably connected at two sides of the inserting rod, and the rotary table 10 which is parallelly arranged at the top side of the fixed chassis 9 is fixedly connected with the rotating rod 8, a plurality of fixing holes are uniformly formed in the bottom surface of the fixing base plate, and a through hole is formed in the fixing base plate 9;
the automatic stacking structure comprises a motor III 12, a gear set 13, a bunching wheel 14, a traction wire 15, a reset winding wheel 16, a pull buckle 17, a straight cylinder 18, a connecting plate 19, a loading box 20, a pressure sensing push plate 21, an air cylinder 22 and two shaft levers 23, wherein in order to ensure the stability of the output of the motor III 12, the motor III 12 is fixed on the inner side of the support frame 1, the output shaft of the motor III is fixedly connected with one end of one shaft lever 23, the other end of the shaft lever 23 is fixedly connected with the bunching wheel 14, in order to ensure the synchronous rotation of the bunching wheel 14, the gear set 13 is respectively and fixedly connected with the two shaft levers 23, the bunching wheel 14 and the reset winding wheel 16 are symmetrically arranged on two sides of the straight cylinder 18 and are connected with each other through the traction wire 15, the top end of the traction wire 15 is fixedly connected with the pull buckle 17, in order to ensure the stability of the up-down movement of the connecting plate 19 and the straight movement of the connecting plate in the vertical direction, the pull buckle 17 is fixed at two ends of the connecting plate 19, the connecting plate 19 is connected to the inner side of the straight cylinder 18 in a sliding manner, two ends of the connecting plate extend to the outer side of the straight cylinder 18, a loading box 20 is arranged at the bottom side of the straight cylinder 18, so that the sealed capacitors can be conveniently and automatically stacked, the operation efficiency is improved, the pressure of the pressure sensing push plate 21 for pushing the capacitors is ensured, the capacitors are prevented from being damaged, a plurality of rectangular holes are formed in the inner wall of the loading box 20, a plurality of air cylinders 22 are uniformly fixed between the support frame 1 and the loading box 20, output shafts of the air cylinders are fixedly connected with the pressure sensing push plate 21, and the pressure sensing push plates 21 correspond to the rectangular holes one to one;
firstly, loading unsealed capacitors by using a loading box 20, placing the loading box 20 on the inner side of a support frame 1, manually placing the capacitors into a fixed hole of a turntable 10, starting a motor I4 and a motor II 6 to drive a sealing rotary head 5 to rotate so as to screw the screws at the tops of the capacitors, pressing a top cover at the top ends of the capacitors, driving the turntable 10 to rotate by the motor II 6, dropping the sealed capacitors from a through hole of a fixed chassis 9 onto a connecting plate 19 in a straight cylinder 18, driving a motor III 12 to drive shaft rods 23 to rotate, matching through a gear set 13 so as to drive two bunching wheels 14 to rotate, matching the reset rolling wheels 16 with the bunching wheels 14 to work so that the connecting plate 19 descends into the loading box 20, starting an air cylinder 22 and a pressure sensing push plate 21 to mutually match, firstly pushing the capacitors out of the connecting plate 19 and pushing the capacitors to the loading box 20, pushing the pressure sensing push plate 21 close to the side wall of the loading box 20 to push the capacitors to the corners of the loading box 20, and the motor III 12 rotates reversely, the position of the connecting plate 19 is restored, the next capacitor is arranged side by side with the capacitors at the corners, the next row of capacitors is collected after the capacitors are lined up fully, the steps are sequentially carried out until the original loading box 20 is filled with the unpacked capacitors, and the loading box 20 on the inner side of the support frame 1 is taken out.
Example two
Referring to fig. 1-5, in this embodiment, basically the same as the first embodiment, it is more preferable that a material collecting hopper 11 is disposed between the indexing sealing structure and the automatic stacking structure, the bottom end of the material collecting hopper 11 is rotatably connected to the straight cylinder 18, and the material collecting hopper 11 is located right below the through hole of the fixed chassis 9, so as to ensure that the capacitor stably falls down into the automatic stacking structure, thereby ensuring neatness of stacking and facilitating subsequent transportation;
in order to adjust the distance between the fixed chassis 9 and the sealing rotor 5 according to the volume of the capacitor conveniently and enhance the applicability of the device, a threaded rod 25 is rotatably connected to one side of the fixture block 26 away from the inserted rod of the fixed chassis 9, a rotating handle 24 is fixedly connected to one end of the threaded rod 25, the bottoms of two sides of the fixture block 26 are rotatably connected with the support frame 1, and when the device is used, the rotating handle 24 is rotated to drive the threaded rod 25 to rotate, so that the inclination angle of the fixture block 26 is changed, and further the height of the fixed chassis 9 is changed;
a stop door 27 is rotatably hinged on one side of the support frame 1 close to the loading box 20, and a handle 28 is fixedly connected to the surface of the stop door 27, so that the capacitors are effectively prevented from falling outside the device in the stacking process, and the stacking safety is ensured;
the traction wire 15 among the bunching wheel 14, the reset winding wheel 16 and the pull buckle 17 is on the same vertical surface, so that the connecting plate 19 is ensured to always do linear motion in the vertical direction, and the falling position of the capacitor is ensured to be accurate;
the length and width of the pressure sensing push plate 21 are smaller than those of the rectangular holes, and a pressure sensor is arranged in the pressure sensing push plate, so that overlarge pressure of the pressure sensing push plate 21 on the capacitor is prevented, and the shape of the capacitor is ensured to be intact.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and equivalent alternatives or modifications according to the technical solution of the present invention and the inventive concept thereof should be covered by the scope of the present invention.
Claims (6)
1. A metallized film capacitor sealing device comprises a support frame (1), wherein the top end of the support frame (1) is fixedly connected with a power support (2), the top of the power support (2) is fixedly connected with an inverted L-shaped main control box (3), the bottom side of the horizontal end of the main control box (3) is fixedly connected with a motor I (4), and an output shaft of the motor I is fixedly connected with a sealing rotary head (5), and the metallized film capacitor sealing device is characterized in that the bottom side of the sealing rotary head (5) is provided with a transposition sealing structure, and the inner side of the support frame (1) is provided with an automatic stacking structure;
the transposition sealing structure comprises a second motor (6), a speed reducer (7), a rotating rod (8), a fixed chassis (9) and a rotary table (10), wherein the second motor (6) is fixed at the top end of the support frame (1) and is positioned at the bottom side of the fixed chassis (9), the rotating rod (8) is synchronously and rotatably connected with an output shaft of the second motor (6) through the speed reducer (7), the fixed chassis (9) is inserted at the top end of the speed reducer (7), an inserting rod is fixed at the bottom end of the fixed chassis (9), U-shaped clamping blocks (26) are rotatably connected to two sides of the inserting rod, the rotary table (10) and the rotating rod (8) which are parallelly arranged at the top side of the fixed chassis (9) are fixedly connected, a plurality of fixing holes are uniformly formed in the bottom surface of the rotary table, and a through hole is formed in the fixed chassis (9);
the automatic stacking structure comprises a motor III (12), a gear set (13), a wire bundling wheel (14), a traction wire (15), a reset winding wheel (16), a pull buckle (17), a straight cylinder (18), a connecting plate (19), a loading box (20), a pressure sensing push plate (21), an air cylinder (22) and two shaft levers (23), wherein the motor III (12) is fixed on the inner side of the support frame (1), an output shaft of the motor III is fixedly connected with one end of one shaft lever (23), the other end of the shaft lever (23) is fixedly connected with the wire bundling wheel (14), the gear set (13) is respectively fixedly connected with the two shaft levers (23), the wire bundling wheel (14) and the reset winding wheel (16) are symmetrically arranged on two sides of the straight cylinder (18) and are connected with each other through the traction wire (15), the top end of the traction wire (15) is fixedly connected with the pull buckle (17), and the pull buckle (17) is fixed at two ends of the connecting plate (19), fishplate bar (19) sliding connection is inboard in straight section of thick bamboo (18), and its both ends all extend to straight section of thick bamboo (18) outside, the bottom side of straight section of thick bamboo (18) is provided with loads case (20), load case (20) inner wall and seted up a plurality of rectangular holes, it is a plurality of cylinder (22) are evenly fixed between support frame (1) and loading case (20), and its output shaft and pressure sensing push pedal (21) fixed connection, pressure sensing push pedal (21) and rectangular hole position one-to-one.
2. The metallized film capacitor sealing device as claimed in claim 1, wherein a material collecting hopper (11) is arranged between the indexing sealing structure and the automatic stacking structure, the bottom end of the material collecting hopper (11) is rotatably connected with the straight cylinder (18), and the material collecting hopper (11) is positioned right below the through hole of the fixed chassis (9).
3. The metallized film capacitor sealing device as claimed in claim 1, wherein a side of the clamping block (26) far away from the insertion rod of the fixed chassis (9) is rotatably connected with a threaded rod (25), one end of the threaded rod (25) is fixedly connected with a rotating handle (24), and bottoms of two sides of the clamping block (26) are rotatably connected with the supporting frame (1).
4. The metallized film capacitor sealing device according to claim 1, wherein a side of the supporting frame (1) close to the loading box (20) is hinged with a stop door (27), and a handle (28) is fixedly connected to the surface of the stop door (27).
5. The metallized film capacitor sealing device according to claim 1, wherein the pulling wires (15) between the bunching wheel (14), the reset roller (16) and the tab (17) are on the same vertical plane.
6. The sealing device for metallized film capacitors as claimed in claim 1, wherein said pressure-sensitive push plate (21) has a length and a width smaller than those of said rectangular holes, and a pressure sensor is disposed inside said pressure-sensitive push plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122487365.XU CN216389086U (en) | 2021-10-15 | 2021-10-15 | Metallized film capacitor sealing device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122487365.XU CN216389086U (en) | 2021-10-15 | 2021-10-15 | Metallized film capacitor sealing device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216389086U true CN216389086U (en) | 2022-04-26 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122487365.XU Active CN216389086U (en) | 2021-10-15 | 2021-10-15 | Metallized film capacitor sealing device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216389086U (en) |
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2021
- 2021-10-15 CN CN202122487365.XU patent/CN216389086U/en active Active
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