CN216325936U - Intelligent welding equipment for reinforcing steel bars - Google Patents
Intelligent welding equipment for reinforcing steel bars Download PDFInfo
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- CN216325936U CN216325936U CN202122259975.4U CN202122259975U CN216325936U CN 216325936 U CN216325936 U CN 216325936U CN 202122259975 U CN202122259975 U CN 202122259975U CN 216325936 U CN216325936 U CN 216325936U
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Abstract
The utility model discloses an intelligent welding device for steel bars, which comprises: the steel platform is used for placing steel bars, the truss is movably connected to the steel platform, the vision monitoring system is arranged on the truss and can monitor the positions of the steel bars, the welding system is arranged on the truss, the master control cabinet is electrically connected with the welding system and the vision monitoring system and can control the welding system to weld the intersection points of the steel bars according to the distribution of the steel bars monitored by the vision monitoring system, the auxiliary mechanism is arranged on the lower side of the truss, the intelligent welding equipment for the reinforcing steel bar can realize the full-automatic welding of the intersection points of the reinforcing steel bar mesh, reduce the manpower configuration and the labor intensity, the visual detection system is used for accurately positioning and finding points, so that the welding consistency of the intersection points of the reinforcing mesh is greatly improved, the welding efficiency is improved, the market competitiveness of products is comprehensively improved, and the overall cost is reduced.
Description
Technical Field
The utility model belongs to the technical field of reinforcement mesh welding, and particularly relates to intelligent reinforcement welding equipment.
Background
In the domestic construction industry, the prior reinforcing mesh cross point binding mode has the traditional manual use of auxiliary tools (such as a steel wire draw hook) or uses special tools (such as a steel wire binding machine), but the traditional binding mode exists: 1. the labor intensity of manpower is high; 2. the binding efficiency is low; 3. the binding consistency is poor; 4. the human quantity and resource allocation is large, and the like.
SUMMERY OF THE UTILITY MODEL
The utility model aims to provide intelligent welding equipment for reinforcing steel bars, which can realize full-automatic welding of the intersections of the reinforcing mesh, reduce labor allocation and labor intensity, accurately position and find points through a visual detection system, greatly improve welding consistency of the intersections of the reinforcing mesh, improve welding efficiency by carrying out 24H uninterrupted continuous work, comprehensively improve market competitiveness of products and reduce overall cost.
In order to achieve the above object, the present invention provides an intelligent welding device for steel bars, comprising:
the steel platform is used for placing steel bars;
the truss is movably connected to the steel platform;
the visual monitoring system is arranged on the truss and can monitor the position of the steel bar;
a welding system disposed on the truss;
the main control cabinet is electrically connected with the welding system and the visual monitoring system, and can control the welding system to weld the intersection points of the reinforcing steel bars according to the distribution of the reinforcing steel bars monitored by the visual monitoring system;
the auxiliary mechanism is arranged on the lower side of the truss and connected with the main control cabinet, and the auxiliary mechanism can clamp the intersection point of the steel bar before the welding system welds.
Optionally, the welding system includes welding wire feeding all-in-one machine, welding robot and the automatically controlled cabinet of robot, complementary unit includes the mounting panel and drives actuating cylinder, the one end of mounting panel is provided with the roof, it is in to drive actuating cylinder setting the other end of mounting panel, the roof with the flexible end that drives actuating cylinder can follow the reinforcing bar that both sides pressed from both sides tight intersect.
Optionally, slide rails are arranged on two sides of the upper portion of the steel platform, the truss is connected to the slide rails in a sliding mode, a guardrail is arranged on the truss, and the master control cabinet, the welding and wire releasing integrated machine and the robot electric control cabinet are arranged in the guardrail.
Optionally, an opening is formed in the guardrail, a ladder stand is arranged on the truss, and one end of the ladder stand is connected with the opening.
Optionally, the steel platform further comprises two fences, and the two fences are respectively arranged on two sides of the steel platform.
Optionally, the lower sides of the two ends of the sliding rail are provided with support legs, and the two ends of the sliding rail are connected through a beam to form a rectangular frame type structure.
Optionally, the device further comprises a plurality of power riding wheels, and the plurality of power riding wheels are distributed below the steel platform.
Optionally, a sliding block is arranged on one side, close to the steel platform, of the truss, and the welding robot and the vision monitoring system are arranged on the sliding block.
Optionally, the telescopic end of the driving cylinder is provided with a pressing block, the pressing block is provided with a sliding groove, a floating joint is movably connected in the sliding groove and connected with the telescopic end of the driving cylinder, the floating joint is sleeved with a buffer spring, and two ends of the buffer spring are respectively connected with the sliding groove and the telescopic end of the driving cylinder.
Optionally, the welding end of the welding robot is provided with a confirmation camera, the confirmation camera is electrically connected with the robot electronic control cabinet and is used for confirming whether the auxiliary mechanism clamps the reinforcing mesh, and the robot electronic control cabinet controls the welding robot to weld or control the auxiliary mechanism to clamp again according to the confirmation result of the confirmation camera.
The utility model provides intelligent welding equipment for steel bars, which has the beneficial effects that:
this reinforcing bar intelligence welding equipment can realize reinforcing bar net crosspoint full-automatic welding, reduces the manpower configuration, reduces intensity of labour, carries out accurate positioning and looks for a point through visual detection system, increases substantially reinforcing bar net crosspoint welding uniformity, through carrying out the incessant continuous operation of 24H, improves welding efficiency and improves, synthesizes promotion product market competition and reduces overall cost.
Additional features and advantages of the utility model will be set forth in the detailed description which follows.
Drawings
The above and other objects, features and advantages of the present invention will become more apparent by describing in more detail exemplary embodiments thereof with reference to the attached drawings, in which like reference numerals generally represent like parts throughout.
Fig. 1 shows a schematic structural diagram of a rebar intelligent welding device according to an embodiment of the utility model.
Fig. 2 shows a top view of a rebar intelligent welding device according to one embodiment of the utility model.
Fig. 3 shows a side view of a rebar intelligent welding device according to one embodiment of the utility model.
Fig. 4 is a schematic structural diagram illustrating an auxiliary mechanism of the intelligent welding equipment for reinforcing steel bars according to an embodiment of the utility model.
Description of reference numerals:
1. a truss; 2. a vision monitoring system; 3. welding and wire releasing integrated machines; 4. a master control cabinet; 5. an auxiliary mechanism; 6. a steel platform; 7. a cross beam; 8. a slide rail; 9. a welding robot; 10. a robot electric control cabinet; 11. a guardrail; 12. and (4) fencing.
Detailed Description
Preferred embodiments of the present invention will be described in more detail below. While the following describes preferred embodiments of the present invention, it should be understood that the present invention may be embodied in various forms and should not be limited by the embodiments set forth herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete, and will fully convey the scope of the utility model to those skilled in the art.
Fig. 1 is a schematic structural diagram of a steel bar intelligent welding device according to an embodiment of the utility model; FIG. 2 illustrates a top view of a rebar intelligent welding device according to one embodiment of the present invention; FIG. 3 illustrates a side view of a rebar intelligent welding device according to one embodiment of the present invention; fig. 4 is a schematic structural diagram illustrating an auxiliary mechanism of the intelligent welding equipment for reinforcing steel bars according to an embodiment of the utility model.
As shown in fig. 1-4, an intelligent welding device for steel bars comprises:
the steel platform 6 is used for placing steel bars;
the truss 1 is movably connected to the steel platform 6;
the visual monitoring system 2 is arranged on the truss 1 and can monitor the position of the steel bar;
the welding system is arranged on the truss 1;
the main control cabinet 4 is electrically connected with the welding system and the visual monitoring system 2, and the main control cabinet 4 can control the welding system to weld according to the distribution of the reinforcing steel bars monitored by the visual monitoring system 2;
and the auxiliary mechanism 5 is arranged on the lower side of the truss 1, is electrically connected with the main control cabinet 4, and can clamp the intersection point of the steel bar before welding of the welding system.
It is specific, vision monitoring system 2 can be high definition digtal camera or 3D vision device, it weaves the reinforcing bar net to place the reinforcing bar through steel platform 6, it together removes with welding system to drive vision monitoring system 2 through truss 1, the reinforcing bar distribution of vision monitoring system 2 scanning reinforcing bar net, total control cabinet 4 welds according to vision monitoring system 2's scanning result control welding system, will violently erect lapped reinforcing bar and weld at the crosspoint, replace artifically through the automation, the efficiency is improved, auxiliary mechanism 5 presses tightly when welding simultaneously, reduce reinforcing bar cross department clearance, convenient welding.
In this embodiment, welding system includes welding wire feeding all-in-one 3, welding robot 9 and the automatically controlled cabinet 10 of robot, and complementary unit 5 includes the mounting panel and drives actuating cylinder, and the one end of mounting panel is provided with the roof, drives actuating cylinder setting at the other end of mounting panel, and the roof can follow the reinforcing bar of both sides tight intersect with the flexible end that drives actuating cylinder.
Specifically, through the supplementary welding wire of welding wire all-in-one 3, weld the robot 9 automation through automatically controlled cabinet 10 control welding of robot and weld the reinforcing bar net, and the reinforcing bar clearance through driving that actuating cylinder cooperation roof is fixed and dwindle the crosspoint is welded to automatically controlled cabinet 10 control welding robot of robot, and automatically controlled cabinet 10 of robot according to the control of total control cabinet 4.
In this embodiment, slide rails 8 are arranged above two sides of the steel platform 6, the truss 1 is slidably connected to the slide rails 8, a guardrail 11 is arranged on the truss 1, and the master control cabinet 4, the welding and wire-releasing integrated machine 3 and the robot electric control cabinet 10 are arranged in the guardrail 11.
Concretely, protect the internals through guardrail 11, prevent that personnel from falling in the operation process, slide on slide rail 8 through truss 1 and drive vision monitoring system 2, welding system and total control cabinet 4 and remove, total control cabinet 4 can reduce with welding system and monitoring system's transmission distance along with truss 1 together removes for data transmission, raise the efficiency, the convenient linkage maintenance test simultaneously.
In this embodiment, an opening is provided on the guardrail 11, and a ladder stand is provided on the truss 1, and one end of the ladder stand is connected with the opening.
In particular, access to the barrier 11 is facilitated by personnel through the openings and ladder.
In this embodiment, two rails 12 are further included, and the two rails 12 are respectively disposed on both sides of the steel platform 6.
Specifically, the fence 12 is a mesh fence, and is isolated by the fence 12, so that accidental injury during welding is avoided.
In this embodiment, the lower sides of the two ends of the slide rail 8 are provided with support legs, and the two ends of the slide rail 8 are connected by the beam 7 to form a rectangular frame structure.
Specifically, support the slide rail through the stabilizer blade, constitute rectangular frame through crossbeam 7, improve stability and joint strength.
In this embodiment, a plurality of powered idlers are distributed below the steel platform 6.
Specifically, the steel platform 6 moves through the power riding wheel, is the assembled state when the stroke range of the truss 1, makes things convenient for the steel bar welding, is the replacement state when the stroke range of the truss 1 is out, takes off the steel bar net that the welding was accomplished and carries out the overlap joint of new reinforcing bar and put.
In this embodiment, the side of the girder 1 close to the steel platform 6 is provided with a slider on which the welding robot 9 slides and the vision monitoring system 2 is provided.
Specifically, the welding robot 9 is moved to slide and the vision monitoring system 2 is moved simultaneously through the sliding block, so that the working range and the working progress are increased.
In this embodiment, the flexible end that drives actuating cylinder is provided with presses the briquetting, is provided with the spout according to the briquetting on, and swing joint has the floating joint in the spout, and the floating joint is connected with the flexible end that drives actuating cylinder, and the cover is equipped with buffer spring on the floating joint, and buffer spring's both ends are connected with spout and the flexible end that drives actuating cylinder respectively.
Specifically, the floating joint compensates the connection tolerance, and the buffer compensation compression amount is achieved by matching the buffer spring with the sliding groove, so that the driving cylinder is protected.
In this embodiment, the welding end of the welding robot 9 is provided with a confirmation camera, the confirmation camera is electrically connected with the robot electronic control cabinet 10 for confirming whether the auxiliary mechanism 5 clamps the reinforcing mesh, and the robot electronic control cabinet 10 controls the welding robot 9 to weld or controls the auxiliary mechanism 5 to clamp again according to the confirmation result of the confirmation camera.
When the intelligent welding equipment for the steel bar is used, the steel bar mesh is welded as an example,
1) manually building a reinforcing mesh on a steel platform outside the equipment according to the standard of a reinforcing mesh welded for reinforced concrete;
2) manually triggering a button, and moving the steel platform from the assembly area to the welding area through a power riding wheel;
3) the welding system is matched with a vision monitoring system to carry out vision positioning, and the vision monitoring system scans the distribution of the reinforcing steel bars of the reinforcing steel bar mesh;
4) the main control cabinet controls the welding system to weld according to the scanning result of the visual monitoring system, and the horizontally and vertically lapped steel bars are welded at the cross points;
firstly, a welding auxiliary mechanism starts to perform prepressing before welding (prepressing action is used for reducing the gap between the steel bars so as to ensure the welding quality), then a welding robot controlled by a welding system performs welding, meanwhile, a welding and wire-releasing integrated machine performs wire releasing action, an automatic wire releasing machine performs fixed-length welding wire delivering action according to a preset program, and the auxiliary mechanism and the welding robot reset after welding to perform next welding again;
5) before and after welding and during welding, the device can be manually debugged, maintained and replaced by welding wires after climbing the ladder and the truss.
Having described embodiments of the present invention, the foregoing description is intended to be exemplary, not exhaustive, and not limited to the embodiments disclosed. Many modifications and variations will be apparent to those of ordinary skill in the art without departing from the scope and spirit of the described embodiments.
Claims (10)
1. The utility model provides a reinforcing bar intelligence welding equipment which characterized in that includes:
the steel platform is used for placing steel bars;
the truss is movably connected to the steel platform;
the visual monitoring system is arranged on the truss and can monitor the position of the steel bar;
a welding system disposed on the truss;
the main control cabinet is electrically connected with the welding system and the visual monitoring system, and can control the welding system to weld the intersection points of the reinforcing steel bars according to the distribution of the reinforcing steel bars monitored by the visual monitoring system;
the auxiliary mechanism is arranged on the lower side of the truss and connected with the main control cabinet, and the auxiliary mechanism can clamp the intersection point of the steel bar before the welding system welds.
2. The intelligent welding equipment for the steel bars according to claim 1, wherein the welding system comprises a welding and wire releasing all-in-one machine, a welding robot and a robot electric control cabinet, the auxiliary mechanism comprises a mounting plate and a driving cylinder, a top plate is arranged at one end of the mounting plate, the driving cylinder is arranged at the other end of the mounting plate, and the top plate and the telescopic end of the driving cylinder can clamp the steel bars at the intersection point from two sides.
3. The intelligent welding equipment for steel bars according to claim 2, wherein slide rails are arranged on two sides above the steel platform, the truss is connected to the slide rails in a sliding mode, a guardrail is arranged on the truss, and the master control cabinet, the welding and wire-releasing all-in-one machine and the robot electric control cabinet are arranged in the guardrail.
4. The intelligent welding equipment for steel bars as claimed in claim 3, wherein an opening is arranged on the guardrail, a ladder stand is arranged on the truss, and one end of the ladder stand is connected with the opening.
5. The intelligent welding equipment for reinforcing steel bars according to claim 1, further comprising two fences, wherein the two fences are respectively arranged on two sides of the steel platform.
6. The intelligent welding equipment for reinforcing steel bars according to claim 3, wherein support legs are arranged on the lower sides of two ends of the sliding rail, and the two ends of the sliding rail are connected through a cross beam to form a rectangular frame type structure.
7. The intelligent welding equipment of reinforcing steel bars of claim 6, further comprising a plurality of powered riding wheels distributed below the steel platform.
8. An intelligent welding device for steel bars according to claim 2, wherein a sliding block is arranged on one side of the truss close to the steel platform, and the welding robot and the vision monitoring system are arranged on the sliding block.
9. The intelligent welding equipment for reinforcing steel bars as claimed in claim 2, wherein the telescopic end of the driving cylinder is provided with a pressing block, the pressing block is provided with a sliding groove, a floating joint is movably connected in the sliding groove and connected with the telescopic end of the driving cylinder, the floating joint is sleeved with a buffer spring, and two ends of the buffer spring are respectively connected with the sliding groove and the telescopic end of the driving cylinder.
10. An intelligent welding device for steel bars as claimed in claim 2, wherein the welding end of the welding robot is provided with a confirmation camera, the confirmation camera is electrically connected with the robot electronic control cabinet for confirming whether the auxiliary mechanism clamps the steel bar mesh, and the robot electronic control cabinet controls the welding robot to weld or controls the auxiliary mechanism to clamp again according to the confirmation result of the confirmation camera.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122259975.4U CN216325936U (en) | 2021-09-17 | 2021-09-17 | Intelligent welding equipment for reinforcing steel bars |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122259975.4U CN216325936U (en) | 2021-09-17 | 2021-09-17 | Intelligent welding equipment for reinforcing steel bars |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216325936U true CN216325936U (en) | 2022-04-19 |
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122259975.4U Active CN216325936U (en) | 2021-09-17 | 2021-09-17 | Intelligent welding equipment for reinforcing steel bars |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216325936U (en) |
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2021
- 2021-09-17 CN CN202122259975.4U patent/CN216325936U/en active Active
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