CN205600296U - Integrated form steel bones RACK's preflex welding set - Google Patents
Integrated form steel bones RACK's preflex welding set Download PDFInfo
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- CN205600296U CN205600296U CN201620392852.4U CN201620392852U CN205600296U CN 205600296 U CN205600296 U CN 205600296U CN 201620392852 U CN201620392852 U CN 201620392852U CN 205600296 U CN205600296 U CN 205600296U
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- conveyer belt
- steel reinforcement
- framework
- integrated form
- positioning
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- 229910000831 Steel Inorganic materials 0.000 title claims abstract description 54
- 239000010959 steel Substances 0.000 title claims abstract description 54
- 238000003466 welding Methods 0.000 title claims abstract description 36
- 210000000988 bone and bone Anatomy 0.000 title abstract 4
- 230000007246 mechanism Effects 0.000 claims abstract description 29
- 239000000725 suspension Substances 0.000 claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 14
- 230000002787 reinforcement Effects 0.000 claims description 48
- 238000005452 bending Methods 0.000 claims description 23
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 238000000151 deposition Methods 0.000 claims description 3
- 238000003754 machining Methods 0.000 abstract description 4
- 230000005611 electricity Effects 0.000 abstract 1
- 230000003014 reinforcing effect Effects 0.000 description 13
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 4
- 239000004567 concrete Substances 0.000 description 4
- 230000006872 improvement Effects 0.000 description 4
- 230000000694 effects Effects 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 229910052742 iron Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 230000001105 regulatory effect Effects 0.000 description 2
- 229910000679 solder Inorganic materials 0.000 description 2
- 210000003437 trachea Anatomy 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 238000009435 building construction Methods 0.000 description 1
- 238000005266 casting Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011150 reinforced concrete Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Wire Processing (AREA)
Abstract
The utility model discloses an integrated form steel bones RACK's preflex welding set, include the main part frame and locate the work platform in the main part frame, be equipped with electric box and servo motor in the main part frame, the last conveyer belt that is equipped with of work platform, the conveyer belt is driven by the band pulley, the band pulley is connected with the motor, one side of conveyer belt is equipped with the preflex mechanism that is located on the work platform, the opposite side of conveyer belt is equipped with the location clamping mechanism who is used for clamping steel bones RACK, preflex mechanism includes the material stock groove and articulates the cake of press in material stock groove one end, location clamping mechanism's below fixedly connected with backup pad, the pivot links to each other with servo motor's output, the support top is equipped with a vertical decurrent suspension beam and the 2nd suspension beam, be equipped with welder respectively on a suspension beam and the 2nd suspension beam, welder and electric box electricity are connected, the utility model aims to provide a pair of machining efficiency can be promoted, input cost and workman intensity of labour's integrated form steel bones RACK's preflex welding set is reduced.
Description
Technical field
This utility model relates to the process equipment field of building board component, particularly relates to the pre-bending welder of a kind of integrated form framework of steel reinforcement.
Background technology
The precoated plate made by Reinforced Concrete Materials, it is the basic structure in building construction and various engineering structure or component, it is commonly used for roof system, superstructure, platform, wall, retaining wall, basis, terrace, road surface, pond etc., range of application is the widest, precoated plate can the side's of being divided into plate, plectane and sketch plate by flat shape, being divided into one-way slabs and two-way slab by the stress model of action of structure, modal have one-way slabs, supported along four sides two-way slab and by the two-way slab without beams of elastic supports.
Concrete slab has cast-in-place and prefabricated two kinds, no matter it is that cast-in-place with prefabricated concrete slab will become continuous structure by one-piece casting together with concrete reinforcement, that is in the manufacturing process of precoated plate, framework of steel reinforcement is indispensable component, existing framework of steel reinforcement is typically to first pass through and is pre-bent to designated modality, the most again by the artificial progressively welding using sectional type, finally it is shaped to required framework of steel reinforcement, in this process, owing to the pad of framework of steel reinforcement is more, and it is in different orientation, ceaselessly changing location is needed during human weld, the labor intensity of human weld own is very big, also the intensity of its overall processing will certainly be strengthened toward complex transformation direction of welding, reduce welding efficiency, the processing overall to building board is made troubles.
Additionally, the welding of reinforcing bar pre-bending and framework of steel reinforcement completes on different devices, enterprise the most not only can be caused need to buy the equipment that two sets are different, increase cost to put into, and between equipment, need the transfer of long period and distance, period also needs to manually individually be pre-fixed by framework of steel reinforcement, strong influence working (machining) efficiency, brings puzzlement to the production and processing of enterprise.
Utility model content
This utility model is intended to provide one can promote working (machining) efficiency, reduces the pre-bending welder of the integrated form framework of steel reinforcement of input cost and labor strength.
In order to achieve the above object, this utility model following base case of offer: the pre-bending welder of integrated form framework of steel reinforcement, including main stand and the work platforms being located on main stand, main stand is provided with electric box and servomotor, described work platforms is provided with conveyer belt, conveyer belt is driven by belt wheel, belt wheel connects motor, the side of described conveyer belt is provided with the pre-bending mechanism being positioned on work platforms, the opposite side of conveyer belt is provided with the positioning and clamping mechanism for clamping framework of steel reinforcement, positioning and clamping mechanism is positioned on work platforms, described pre-bending mechanism includes material stock groove and is hinged on the cake of press of material stock groove one end, described cake of press connects horizon bar, horizon bar is provided with the groove depositing steel wire, the free end of horizon bar connects strut, strut connects promotion cylinder.
The lower section of described positioning and clamping mechanism is fixedly connected with gripper shoe, gripper shoe connects rotating shaft, rotating shaft is connected with the outfan of servomotor, the side of described work platforms is provided with bearing, the first suspension beam and second that holder top is provided with straight down hangs beam, hang first and be respectively equipped with welding gun, welding gun and electric box electrical connection on beam and the second suspension beam.
nullThe principle of this base case is: in use，First reinforcing bar is placed in the groove of material stock groove and horizon bar，Start and promote cylinder，Cylinder is promoted to drive strut to move，Strut can drive horizon bar to interlock，Owing to cake of press is the one end being hinged on material stock groove，Reinforcing bar in horizon bar and groove can rotate around cake of press，It is thus possible to complete the pre-bending of reinforcing bar，The framework of steel reinforcement that pre-bending is good is delivered on conveyer belt，Motor energy band movable belt pulley rotates，And drive conveyer belt to carry out reinforcing bar transmission with this，During this period of time，By being disposed about workman at conveyer belt，Workman pre-fixes (typically by manually using iron wire banding) to the reinforcing bar on conveyer belt，Period，The rotating speed of motor is preferably turned down，To stop the operating time of abundance to workman，The framework of steel reinforcement pre-fixed can be delivered to the side of positioning and clamping mechanism along with conveyer belt，By workman, the framework of steel reinforcement pre-fixed is carried out clamping；The first suspension beam and second that holder top is provided with straight down hangs beam, first welding gun hanging beam and the second suspension beam is started working, specifically electric box inputs electric souffle to welding gun, framework of steel reinforcement on work platforms can be welded by welding gun, when needs are to when on framework of steel reinforcement, different azimuth is welded, start servomotor, servomotor drives gripper shoe to start to rotate by rotating shaft, it is thus possible to conversion framework of steel reinforcement is relative to the orientation of welding gun, the solder joint in different azimuth on framework of steel reinforcement can be operated.
The advantage of this base case is: this utility model is by being all integrated in the welding of the pre-bending of reinforcing bar and framework of steel reinforcement on an equipment, the most all operate on the work platforms on main stand, and the good reinforcing bar of pre-bending is by carrying out pre-fixing operation during transmitting at conveyer belt, it is greatly saved the connecting time repeatedly, the framework of steel reinforcement fixed again can rapidly clamping on positioning and clamping mechanism, the equipment that two sets are different need not be purchased, the input cost of enterprise and the labor intensity of workman can be substantially reduced；Double two welding guns hung on beam are used to coordinate electric box, can welding automatic to framework of steel reinforcement, labor intensity is low, when needing the angle converting framework of steel reinforcement to be welded, gripper shoe and positioning and clamping mechanism is driven to rotate by servomotor, it is achieved different angles, the welding in orientation, it is to avoid human weld needs ceaselessly changing location, working (machining) efficiency can be promoted, also can be substantially reduced the labor intensity of workman.
Preferred version 1: based on a kind of improvement of scheme, described first suspension beam and second hangs and slidably connects positioning sliding block on beam, rotary head is installed on positioning sliding block, installing described welding gun on rotary head, positioning sliding block can hang first and move on beam and the second suspension beam, and scalable welding gun is relative to the vertical height and position of framework of steel reinforcement on work platforms, before welding, by the rotary head on artificial rotational positioning slide block, the convenient angle of inclination regulating welding gun, use more convenient.
Preferred version 2: preferably a kind of improvement of 1, described positioning sliding block is provided with regulation bolt, regulates positioning sliding block by regulation bolt and hang the vertical position on beams two, before using every time all can flexible, easy to use.
Preferred version 3: preferably a kind of improvement of 2, described positioning and clamping mechanism includes pedestal and is located at four support columns of pedestal corner, the bottom of pedestal and the fixing connection of gripper shoe, the top of each support column is mounted on hinge-rod, free end at hinge-rod is provided with rubber squeeze head, framework of steel reinforcement is placed on pedestal, the support column of pedestal corner is provided that supporting role, coordinate the hinge-rod on support column that some positions on framework of steel reinforcement are compressed, thus realize the location to framework of steel reinforcement and clamp, use rubber squeeze head also can play the effect of protection framework of steel reinforcement.
Accompanying drawing explanation
Fig. 1 is the structural representation of this utility model embodiment.
Fig. 2 is the partial top view of pre-bending mechanism in this utility model embodiment.
Detailed description of the invention
Below by detailed description of the invention, this utility model is described in further detail:
Reference in Figure of description includes: main stand 1, work platforms 2, electric box 3, servomotor 4, framework of steel reinforcement 5, pedestal 6, support column 7, hinge-rod 8, rubber squeeze head 9, gripper shoe 10, rotating shaft 11, bearing 12, first hang beam 13, second and hang beam 14, positioning sliding block 15, regulation bolt 16, rotary head 17, welding gun 18, conveyer belt 19, material stock groove 20, cake of press 21, horizon bar 22, groove 23, strut 24, promote cylinder 25, motor 26.
nullEmbodiment is basic such as accompanying drawing 1、Shown in Fig. 2: the pre-bending welder of integrated form framework of steel reinforcement 5，Including main stand 1 and the work platforms 2 being located on main stand 1，Main stand 1 is provided with electric box 3 and servomotor 4，Work platforms 2 is provided with conveyer belt 19，Conveyer belt 19 is driven by belt wheel，Belt wheel connects motor 26，The side of conveyer belt 19 is provided with the pre-bending mechanism being positioned on work platforms 2，The opposite side of conveyer belt 19 is provided with the positioning and clamping mechanism for clamping framework of steel reinforcement 5，Positioning and clamping mechanism is positioned on work platforms 2，Positioning and clamping mechanism includes pedestal 6 and is located at four support columns 7 of pedestal 6 four jiaos，The top of each support column 7 is mounted on hinge-rod 8，Free end at hinge-rod 8 is provided with rubber squeeze head 9，Pre-bending mechanism includes material stock groove 20 and is hinged on the cake of press 21 of material stock groove 20 one end，Cake of press 21 connects horizon bar 22，Horizon bar 22 is provided with the groove 23 depositing steel wire，The free end of horizon bar 22 connects strut 24，Strut 24 connects promotion cylinder 25.
The lower section of positioning and clamping mechanism is fixedly connected with gripper shoe 10, gripper shoe 10 connects rotating shaft 11, rotating shaft 11 is connected with the outfan of servomotor 4, the side of work platforms 2 is provided with bearing 12, the first suspension beam 13 and second that bearing 12 top is provided with straight down hangs beam 14, hang first and be respectively equipped with welding mechanism on beam 13 and the second suspension beam 14, welding mechanism includes that being slidably connected at the first suspension beam 13 and second respectively hangs the positioning sliding block 15 on beam 14, regulation bolt 16 and rotary head 17 are installed on positioning sliding block 15, rotary head 17 is provided with welding gun 18, welding gun 18 is connected on electric box 3 by trachea.
nullDuring work，First reinforcing bar is placed in the groove 23 of material stock groove 20 and horizon bar 22，Start and promote cylinder 25，Cylinder 25 is promoted to drive strut 24 to move，Strut 24 can drive horizon bar 22 to interlock，Owing to cake of press 21 is the end being hinged on material stock groove 20，Reinforcing bar in horizon bar 22 and groove 23 can rotate around cake of press 21，It is thus possible to complete the pre-bending of reinforcing bar，Framework of steel reinforcement 5 good for pre-bending is delivered on conveyer belt 19，Motor 26 can rotate by band movable belt pulley，And drive conveyer belt 19 to carry out reinforcing bar transmission with this，During this period of time，By being disposed about workman at conveyer belt 19，Workman pre-fixes (typically by manually using iron wire banding) to the reinforcing bar on conveyer belt 19，Period，The rotating speed of motor 26 is preferably turned down，To stop the operating time of abundance to workman，The framework of steel reinforcement 5 pre-fixed can be delivered to the side of positioning and clamping mechanism along with conveyer belt 19，By workman, the framework of steel reinforcement 5 pre-fixed is carried out clamping；The first suspension beam 13 and second that bearing 12 top is provided with straight down hangs beam 14, first welding gun 18 hanging beam 13 and the second suspension beam 14 is started working, specifically electric box 3 inputs electric souffle by trachea to welding gun 18, framework of steel reinforcement 5 on work platforms 2 can be welded by welding gun 18, when needs are to when on framework of steel reinforcement 5, different azimuth is welded, start servomotor 4, servomotor 4 drives gripper shoe 10 to start to rotate by rotating shaft 11, it is thus possible to conversion framework of steel reinforcement 5 is relative to the orientation of welding gun 18, solder joint in different azimuth on framework of steel reinforcement 5 can be operated.
In the present embodiment; framework of steel reinforcement 5 is placed on pedestal 6; the support column 7 that pedestal is 6 four jiaos is provided that supporting role; coordinate the hinge-rod 8 on support column 7 that some positions on framework of steel reinforcement 5 are compressed; thus realize the location to framework of steel reinforcement 5 and clamp, use rubber squeeze head 9 also can play the effect of protection framework of steel reinforcement 5；Regulate positioning sliding block 15 by regulation bolt 16 and hang the vertical position on beams two, before using every time all can flexible, easy to use.
Positioning sliding block 15 can hang first and move on beam 13 and the second suspension beam 14, scalable welding gun 18 is relative to the vertical height and position of framework of steel reinforcement 5 on work platforms 2, before welding, by the rotary head 17 on artificial rotational positioning slide block 15, the convenient angle of inclination regulating welding gun 18, uses more convenient.
Above-described is only embodiment of the present utility model, and in scheme, the known general knowledge such as concrete structure and/or characteristic too much describes at this.Should be understood that; for a person skilled in the art, on the premise of without departing from this utility model structure, it is also possible to make some deformation and improvement; these also should be considered as protection domain of the present utility model, and these are all without affecting effect and the practical applicability that this utility model is implemented.The protection domain that this application claims should be as the criterion with the content of its claim, and the detailed description of the invention in description etc. records the content that may be used for explaining claim.
Claims (4)
1. the pre-bending welder of integrated form framework of steel reinforcement, including main stand and the work platforms being located on main stand, it is characterized in that, described main stand is provided with electric box and servomotor, described work platforms is provided with conveyer belt, conveyer belt is driven by belt wheel, belt wheel connects motor, the side of described conveyer belt is provided with the pre-bending mechanism being positioned on work platforms, the opposite side of conveyer belt is provided with the positioning and clamping mechanism for clamping framework of steel reinforcement, positioning and clamping mechanism is positioned on work platforms, described pre-bending mechanism includes material stock groove and is hinged on the cake of press of material stock groove one end, described cake of press connects horizon bar, horizon bar is provided with the groove depositing steel wire, the free end of horizon bar connects strut, strut connects promotion cylinder；
The lower section of described positioning and clamping mechanism is fixedly connected with gripper shoe, gripper shoe connects rotating shaft, rotating shaft is connected with the outfan of servomotor, the side of described work platforms is provided with bearing, the first suspension beam and second that holder top is provided with straight down hangs beam, hang first and be respectively equipped with welding gun, welding gun and electric box electrical connection on beam and the second suspension beam.
The pre-bending welder of integrated form framework of steel reinforcement the most according to claim 1, it is characterised in that: described first suspension beam and second hangs and slidably connects positioning sliding block on beam, positioning sliding block is provided with rotary head, installs described welding gun on rotary head.
The pre-bending welder of integrated form framework of steel reinforcement the most according to claim 2, it is characterised in that: regulation bolt is installed on described positioning sliding block.
The pre-bending welder of integrated form framework of steel reinforcement the most according to claim 3, it is characterized in that: described positioning and clamping mechanism includes pedestal and is located at four support columns of pedestal corner, the bottom of pedestal and the fixing connection of gripper shoe, the top of each support column is mounted on hinge-rod, and the free end at hinge-rod is provided with rubber squeeze head.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620392852.4U CN205600296U (en) | 2016-05-04 | 2016-05-04 | Integrated form steel bones RACK's preflex welding set |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620392852.4U CN205600296U (en) | 2016-05-04 | 2016-05-04 | Integrated form steel bones RACK's preflex welding set |
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| Publication Number | Publication Date |
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| CN205600296U true CN205600296U (en) | 2016-09-28 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201620392852.4U Expired - Fee Related CN205600296U (en) | 2016-05-04 | 2016-05-04 | Integrated form steel bones RACK's preflex welding set |
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| CN (1) | CN205600296U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734743A (en) * | 2017-02-15 | 2017-05-31 | 许科 | A kind of angle-bender |
| CN109623379A (en) * | 2019-02-25 | 2019-04-16 | 王东明 | Big-canopy framework is forming and welding integrated |
| CN110181205A (en) * | 2019-05-31 | 2019-08-30 | 建科机械（天津）股份有限公司 | A kind of framework of steel reinforcement piece welding production line |
| CN113732148A (en) * | 2021-11-05 | 2021-12-03 | 太原科技大学 | Full-hydraulic pre-bending device and method for thick-wall metal straight welded pipe plate edge |
-
2016
- 2016-05-04 CN CN201620392852.4U patent/CN205600296U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106734743A (en) * | 2017-02-15 | 2017-05-31 | 许科 | A kind of angle-bender |
| CN106734743B (en) * | 2017-02-15 | 2019-01-22 | 贾咸峰 | A kind of angle-bender |
| CN109623379A (en) * | 2019-02-25 | 2019-04-16 | 王东明 | Big-canopy framework is forming and welding integrated |
| CN109623379B (en) * | 2019-02-25 | 2024-05-03 | 王东明 | Greenhouse skeleton forming and welding integrated machine |
| CN110181205A (en) * | 2019-05-31 | 2019-08-30 | 建科机械（天津）股份有限公司 | A kind of framework of steel reinforcement piece welding production line |
| CN110181205B (en) * | 2019-05-31 | 2024-02-27 | 建科机械（天津）股份有限公司 | Steel reinforcement framework sheet welding production line |
| CN113732148A (en) * | 2021-11-05 | 2021-12-03 | 太原科技大学 | Full-hydraulic pre-bending device and method for thick-wall metal straight welded pipe plate edge |
| CN113732148B (en) * | 2021-11-05 | 2022-01-18 | 太原科技大学 | Full-hydraulic pre-bending device and method for thick-wall metal straight welded pipe plate edge |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160928 Termination date: 20170504 |