CN216300089U - Steel wire tensioning device for corrugated pipe production line - Google Patents
Steel wire tensioning device for corrugated pipe production line Download PDFInfo
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- CN216300089U CN216300089U CN202122505423.7U CN202122505423U CN216300089U CN 216300089 U CN216300089 U CN 216300089U CN 202122505423 U CN202122505423 U CN 202122505423U CN 216300089 U CN216300089 U CN 216300089U
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- steel wire
- corrugated pipe
- production line
- tensioning device
- spiral
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Abstract
The utility model discloses a steel wire tensioning device for a corrugated pipe production line, and aims to overcome the defects that the steel wire tensioning force cannot be reliably controlled in the corrugated pipe machining process, and corrugated pipe waste materials in a traction stage cannot be automatically cut off. The utility model comprises a frame, a torque output device with controllable output torque, a traction rope, a cutting mechanism, a bellows detection sensor, a glue discharging machine and a steel wire screw machine; the steel wire forms a spiral steel wire after passing through the steel wire spiral machine, one end of the traction rope is connected to the torque follower, the other end of the traction rope is connected with the spiral steel wire after passing through the cutting mechanism, and the torque follower tensions the traction rope to provide stable tension for the spiral steel wire; the cutting mechanism is used for cutting off the corrugated pipe. The steel wire tensioning device for the corrugated pipe production line can realize control on the tensioning force of the steel wire and can automatically cut off corrugated pipe waste materials generated in the traction stage.
Description
Technical Field
The utility model relates to a corrugated pipe processing technology, in particular to a steel wire tensioning device for a corrugated pipe production line.
Background
At present, an automatic steel wire adjusting mechanism of a corrugated pipe production line mainly comprises a rack, two guide rods, a sliding seat, a roller and a spring, wherein the two guide rods are fixedly connected to the rack, the sliding seat is connected with the two guide rods in a sliding manner, one end of the spring is fixedly connected with the rack, the other end of the spring is fixedly connected with the sliding seat, the roller seat is fixedly connected to the sliding seat, the roller is in running fit with the roller seat, and a threading space is formed between the roller and the sliding seat. The automatic steel wire adjusting mechanism cannot reliably control the tension force of the steel wire and cannot automatically cut off corrugated pipe waste materials generated in the traction stage.
SUMMERY OF THE UTILITY MODEL
In order to overcome the defects, the utility model provides a steel wire tensioning device for a corrugated pipe production line, which can realize the control of the tensioning force of the steel wire and can automatically cut off corrugated pipe waste materials generated in the traction stage.
In order to solve the technical problems, the utility model adopts the following technical scheme: a steel wire tensioning device for a corrugated pipe production line comprises a rack, a torque output device with controllable output torque, a traction rope, a cutting mechanism, a corrugated pipe detection sensor, a glue discharging machine and a steel wire screw machine; the steel wire forms a spiral steel wire after passing through the steel wire spiral machine, one end of the traction rope is connected to the torque follower, the other end of the traction rope is connected with the spiral steel wire after passing through the cutting mechanism, and the torque follower tensions the traction rope to provide stable tension for the spiral steel wire; after the bellows detection sensor detects the bellows, the cutting mechanism is operated to cut off the bellows.
After the device is started, the torque output device works to pull the traction rope and drive the steel wire, the torque output device outputs constant torque in the pulling process, the real-time accurate control of the tension force of the steel wire is realized, the condition that the steel wire is loosened or the tension force is too large to influence the machining of the corrugated pipe due to too small tension force is avoided, and the stable traction is ensured. The output torque of the torque output device can be adjusted and controlled to adapt to different processing requirements. Through stable traction, the steel wire generates a spiral steel wire with a specified pitch on the steel wire spiral machine, and the corrugated pipe is formed after the steel wire is subjected to rubber coating forming by a rubber outlet machine. After the corrugated pipe is formed, the traction rope continues to be pulled forwards under the action of the torque output device, and when the corrugated pipe detection sensor detects the corrugated pipe, the cutting mechanism is used for cutting off the corrugated pipe to cut off the corrugated pipe waste at the end part. After the steps are finished, the device finishes the traction work, and then the normal corrugated pipe machining process can be carried out. The output torque of the torque output device can be regulated and controlled and can be stably output, so that the control of the tension force of the steel wire is realized. The steel wire tensioning device for the corrugated pipe production line can realize control on the tensioning force of the steel wire and can automatically cut off corrugated pipe waste materials generated in the traction stage.
Preferably, a guide shaft is mounted on the frame, and the traction rope is wound around the guide shaft. The guide shaft is convenient for the haulage rope to realize turning, and the haulage rope walks around the guide shaft, and the direction is effectual.
Preferably, the outer wall of the guide shaft is provided with a V-shaped ring groove. The V-shaped ring groove enables the guide shaft to be suitable for the traction ropes with different diameters, shaking of the traction ropes is effectively prevented, and stability of the steel wire during tensioning is guaranteed.
Preferably, the frame is provided with a limit groove for the corrugated pipe to pass through. The limiting groove is arranged to be beneficial to ensuring the reliable conveying of the corrugated pipe.
Preferably, the torque output device is provided with a winding wheel, one end of the traction rope is connected to the winding wheel, and the outer wall of the winding wheel is provided with a V-shaped winding ring groove. The traction rope is connected in a winding ring groove on the winding wheel, and the winding is stable and reliable. The V-shaped winding ring groove is suitable for the traction ropes with different diameters, the shaking of the traction ropes is effectively prevented, and the stability of the steel wire during tensioning is ensured.
Preferably, the cutting mechanism comprises a cutter, a driver, a positioning seat and two positioning blocks arranged on the positioning seat, the distance between the two positioning blocks is adjustable, the corrugated pipe is clamped between the two positioning blocks, and the driver drives the cutter to rotate so as to cut off the corrugated pipe.
The cutting of bellows is realized through the rotation of cutter, sets up between two locating pieces among the bellows cutting process, has avoided the deformation of bellows, prevents that the cutting from leading to bellows lateral shifting, has guaranteed the precision of cutting and the reliability of follow-up bellows processing. The distance between the two positioning blocks is adjustable so as to adapt to corrugated pipes with various pipe diameters.
Preferably, the cutter is of an S-shaped structure, a cutter detector is arranged between the two positioning blocks, and the cutter detector is arranged above the corrugated pipe. And after the corrugated pipe is cut, the cutter deviates from the position of the cutter detector. After the corrugated pipe is cut, whether the cutter returns to the initial position or not is judged through the detection of the cutter detector on the cutter, and the corrugated pipe is not interfered.
Preferably, the positioning block is provided with an avoiding groove for the cutter to pass through. Set up on the locating piece and dodge groove worker's cutter to pass through, avoid taking place the interference phenomenon between cutter and the locating piece.
Preferably, the end of the hauling cable is connected with a connecting ring, and the steel wire passes through the connecting ring and is knotted and fastened. The connecting ring can adapt to steel wires with different diameters.
Preferably, the steel wire spiral machine is provided with a wire outlet head and a tooling mandrel, the steel wire is sent out from the wire outlet head and wound on the tooling mandrel to form a spiral steel wire, and the glue outlet head of the glue outlet machine is used for coating glue to the spiral steel wire on the tooling mandrel.
Compared with the prior art, the utility model has the beneficial effects that: the steel wire tensioning device of the corrugated pipe production line can control the tensioning force of the steel wire and can automatically cut off corrugated pipe waste materials generated in the traction stage.
Drawings
FIG. 1 is a top view of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic end view of the present invention;
fig. 4 is a schematic view of a reel according to the present invention;
FIG. 5 is a schematic structural view of the cutting mechanism of the present invention;
FIG. 6 is a cross-sectional view of the severing mechanism of the present invention;
FIG. 7 is a schematic view showing a connection structure of a traction rope and a spiral wire according to the present invention;
in the figure: 1. the device comprises a rack, 2, a torque output device, 3, a traction rope, 4, a cutting mechanism, 5, a corrugated pipe detection sensor, 6, a glue outlet machine, 7, a steel wire spiral machine, 8, a spiral steel wire, 9, a corrugated pipe, 10, a reel, 11, a winding ring groove, 12, a guide shaft, 13, a V-shaped ring groove, 14, a connecting ring, 15, a limiting groove, 16, a cutter, 17, a driver, 18, a positioning seat, 19, a positioning block, 20, a sliding rail, 21, a cutter detector, 22, an avoiding groove, 23, a driving motor, 24, a speed reducer, 25, a pressing wheel, 26, a traction roller, 27, a thread outlet head, 28 and a tooling mandrel.
Detailed Description
The technical scheme of the utility model is further described in detail by the following specific embodiments in combination with the attached drawings:
example (b): a steel wire tensioning device for a corrugated pipe production line (see attached figures 1 to 7) comprises a frame 1, a torque output device 2 with controllable output torque, a traction rope 3, a cutting mechanism 4, a corrugated pipe detection sensor 5, a glue discharging machine 6 and a steel wire spiral machine 7; the steel wire forms a spiral steel wire 8 after passing through the steel wire spiral machine, one end of the traction rope is connected to the torque follower, the other end of the traction rope is connected with the spiral steel wire after passing through the cutting mechanism, and the torque follower tensions the traction rope to provide stable tension force for the spiral steel wire; when the bellows detection sensor detects the bellows 9, the cutting mechanism operates to cut the bellows. The torque output device is provided with a winding wheel 10, one end of a traction rope is connected to the winding wheel, and the outer wall of the winding wheel is provided with a V-shaped winding ring groove 11. The torque output device adopts a torque motor, the reel is arranged on an output shaft of the torque motor, the output torque of the torque motor can be adjusted and controlled, and the output torque is stable and reliable.
The frame is provided with a guide shaft 12, and the traction rope passes around the guide shaft. The outer wall of the guide shaft is provided with a V-shaped ring groove 13. The annular connecting ring 14 is connected with the steel wire connecting end to the haulage rope, and the steel wire is tied off after passing through the connecting ring and is fastened, and the connecting ring is adaptable to steel wires of different diameters. The rack is provided with a limit groove 15 for the corrugated pipe to pass through, and the processed corrugated pipe is conveyed in the limit groove. The corrugated pipe detection sensor is installed on the frame and is arranged above the limit groove.
The cutting mechanism comprises a cutter 16, a driver 17, a positioning seat 18 and two positioning blocks 19 arranged on the positioning seat, the distance between the two positioning blocks is adjustable, the corrugated pipe is clamped between the two positioning blocks, and the driver drives the cutter to rotate so as to cut off the corrugated pipe. The positioning seat and the positioning block are correspondingly provided with slide rails 20, the positioning block is provided with slide grooves, and the slide grooves on the positioning block are connected on the slide rails in a sliding manner. The cutter is of an S-shaped structure, a cutter detector 21 is arranged between the two positioning blocks, and the cutter detector is arranged above the corrugated pipe. The positioning block is provided with an avoiding groove 22 for the cutter to pass through. The driver comprises a driving motor 23 and a speed reducer 24, an output shaft of the driving motor is connected with an input shaft of the speed reducer, and the cutter is installed on the output shaft of the speed reducer.
A pinch roller 25 and two traction rollers 26 are arranged on the frame, the pinch roller and the two traction rollers are arranged along the circumferential direction of the corrugated pipe, and the traction rollers rotate to drag the corrugated pipe. The two traction rollers rotate to realize the traction of the corrugated pipe, and the corrugated pipe is stable and reliable. The steel wire spiral machine is provided with a wire outlet head 27 and a tooling mandrel 28, the steel wire is sent out from the wire outlet head and wound on the tooling mandrel to form a spiral steel wire, the glue outlet head of the glue outlet machine is coated with glue towards the spiral steel wire on the tooling mandrel, and the spiral steel wire advances while being coated with the glue to process a corrugated pipe.
After the device is started, the torque output device works to pull the traction rope and drive the steel wire, the torque output device outputs constant torque in the pulling process, the real-time accurate control of the tension force of the steel wire is realized, the condition that the steel wire is loosened or the tension force is too large to influence the machining of the corrugated pipe due to too small tension force is avoided, and the stable traction is ensured. The output torque of the torque output device can be adjusted and controlled to adapt to different processing requirements. Through stable traction, the steel wire generates a spiral steel wire with a specified pitch on the steel wire spiral machine, and the corrugated pipe is formed after the steel wire is subjected to rubber coating forming by a rubber outlet machine. After the corrugated pipe is formed, the traction rope continues to be pulled forwards under the action of the torque output device, and when the corrugated pipe detection sensor detects the corrugated pipe, the cutting mechanism is used for cutting off the corrugated pipe to cut off the corrugated pipe waste at the end part. After the steps are finished, the device finishes the traction work, and then the normal corrugated pipe machining process can be carried out. The output torque of the torque output device can be regulated and controlled and can be stably output, so that the control of the tension force of the steel wire is realized. The steel wire tensioning device for the corrugated pipe production line can realize control on the tensioning force of the steel wire and can automatically cut off corrugated pipe waste materials generated in the traction stage.
The above-described embodiments are merely preferred embodiments of the present invention, which is not intended to be limiting in any way, and other variations and modifications are possible without departing from the scope of the utility model as set forth in the appended claims.
Claims (10)
1. A steel wire tensioning device for a corrugated pipe production line is characterized by comprising a rack, a torque output device with controllable output torque, a traction rope, a cutting mechanism, a corrugated pipe detection sensor, a glue discharging machine and a steel wire screw machine; the steel wire forms a spiral steel wire after passing through the steel wire spiral machine, one end of the traction rope is connected to the torque follower, the other end of the traction rope is connected with the spiral steel wire after passing through the cutting mechanism, and the torque follower tensions the traction rope to provide stable tension for the spiral steel wire; the cutting mechanism is used for cutting off the corrugated pipe.
2. The steel wire tensioning device for the corrugated pipe production line as claimed in claim 1, wherein a guide shaft is mounted on the frame, and the traction rope is wound around the guide shaft.
3. The steel wire tensioning device for the corrugated pipe production line as claimed in claim 2, wherein the outer wall of the guide shaft is provided with a V-shaped ring groove.
4. The steel wire tensioning device for the corrugated pipe production line as claimed in claim 1, wherein the frame is provided with a limiting groove for the corrugated pipe to pass through.
5. The corrugated pipe production line steel wire tension device as claimed in claim 1, wherein the torque output device is provided with a winding wheel, one end of the traction rope is connected to the winding wheel, and the outer wall of the winding wheel is provided with a V-shaped winding ring groove.
6. The steel wire tensioning device for the corrugated pipe production line as claimed in claim 1, wherein the cutting mechanism comprises a cutter, a driver, a positioning seat, and two positioning blocks mounted on the positioning seat, the distance between the two positioning blocks is adjustable, the corrugated pipe is clamped between the two positioning blocks, and the driver drives the cutter to rotate to cut the corrugated pipe.
7. The corrugated pipe production line steel wire tensioning device as claimed in claim 6, wherein the cutter is S-shaped, a cutter detector is arranged between the two positioning blocks, and the cutter detector is arranged above the corrugated pipe.
8. The corrugated pipe production line steel wire tensioning device as claimed in claim 6, wherein the positioning block is provided with an avoiding groove for the cutter to pass through.
9. The corrugated pipe production line steel wire tensioning device as claimed in any one of claims 1 to 8, wherein a connecting ring is connected to an end of the pulling rope, and the steel wire is tied and fastened after passing through the connecting ring.
10. The corrugated pipe production line steel wire tensioning device as claimed in any one of claims 1 to 8, wherein a wire outlet head and a tooling core rod are arranged on the steel wire spiral machine, the steel wire is sent out from the wire outlet head and wound on the tooling core rod to form a spiral steel wire, and a glue outlet head of the glue outlet machine is used for applying glue to the spiral steel wire on the tooling core rod.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122505423.7U CN216300089U (en) | 2021-10-15 | 2021-10-15 | Steel wire tensioning device for corrugated pipe production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202122505423.7U CN216300089U (en) | 2021-10-15 | 2021-10-15 | Steel wire tensioning device for corrugated pipe production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN216300089U true CN216300089U (en) | 2022-04-15 |
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ID=81114096
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202122505423.7U Active CN216300089U (en) | 2021-10-15 | 2021-10-15 | Steel wire tensioning device for corrugated pipe production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN216300089U (en) |
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2021
- 2021-10-15 CN CN202122505423.7U patent/CN216300089U/en active Active
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