CN216292903U

CN216292903U - Alkaline water rice cake manufacturing production line

Info

Publication number: CN216292903U
Application number: CN202122276707.3U
Authority: CN
Inventors: 左登良; 左齐
Original assignee: Individual
Current assignee: Individual
Priority date: 2021-09-22
Filing date: 2021-09-22
Publication date: 2022-04-15
Anticipated expiration: 2031-09-22

Abstract

The utility model belongs to the technical field of rice processing, and relates to a soda water cake production line. The production line equipment comprises a boiler device, a multifunctional rice soaking device, an auxiliary material preparation device, a pulping machine, a pulp charging barrel, a pulp pumping machine, a pulp mixing device, a curing device, a conveying device, a forming device, a cake charging plate, a disc pushing vehicle, a steaming device, a vacuum packaging machine, a working ladder and the like. The multifunctional rice soaking device, the pulping machine, the pulp charging barrel, the pulp mixing device, the curing device, the conveying device, the forming device, the disc pushing vehicle, the steaming device and the vacuum packaging machine are sequentially arranged or placed, the boiler device is arranged at a far place, the auxiliary material preparing device is arranged at the side edge of the pulping machine, and the pulp pumping machine is arranged in the pulp charging barrel. The production line completes the mechanized production of the soda water cake through the working procedures of heat supply, rice washing, rice soaking, hot water soaking, auxiliary material preparation, grinding, slurry mixing, curing, conveying, molding, steaming and packaging. The utility model solves the problem of mechanized production of the soda rice cake and is suitable for the modern industrial development.

Description

Alkaline water rice cake manufacturing production line

Technical Field

The utility model belongs to the technical field of rice processing, and particularly relates to a soda water cake production line.

Background

The alkali rice cake is also called as an alkali rice cake, is light brown yellow, is long and oblate or oblate, is generally about 15 cm long, about 7 cm wide and about 3 cm thick, is generally about 13 cm in diameter and about 3 cm thick, is mainly prepared from glutinous rice long-shaped rice in rice, mainly comprises water and glutinous rice, also comprises alkali, edible vegetable oil and gardenia jasminoides by mass percent: 36.95-40.77% of rice, 57.09-59.13% of water, about 0.05% of sodium carbonate (or vegetable alkali), about 2.85% of edible vegetable oil and about 0.1% of gardenia jasminoides. The soda cake can be used as staple food or snack after being fried and boiled.

The alkaline water cake is one of rice processing food products which people like to eat in Jingdezhen of Jiangxi and surrounding areas, and at present, with the continuous improvement of living standard of people, people pay attention to the diversity of food on dining tables, and the market demand of the alkaline water cake is increasing. The traditional soda rice cake production process comprises rice washing, rice soaking, hot water soaking, grinding, pulp frying, forming and steaming, the production from rice washing to steaming mainly depends on manpower, a few production processes use single-function machinery, the processing production efficiency is low, the production cost is high, and the modern industrial development cannot be adapted.

Chinese patent (patent number: ZL 201921246636.9) discloses a multifunctional rice soaking device for producing soda water cake, which can be used for washing rice, soaking rice and soaking in hot water; chinese patent (patent number: ZL 202021280821.2) discloses a rice paste curing device for producing alkali rice cakes, which can cure rice paste into rice cakes; chinese patent (patent number: ZL 202021746500.7) discloses a rice cake forming device for producing an alkaline rice cake, which can make the rice cake into a fixed shape. However, the devices have single functions and can only complete part of the procedures of the processing process of the glutinous rice cake.

Disclosure of Invention

The utility model aims to overcome the defects of the prior art, provides a production line for making the glutinous rice cake, reduces the cost of conventional production of the glutinous rice cake, solves the problem of mechanical production of the glutinous rice cake, and is suitable for the modern industrial development of the glutinous rice cake.

In order to achieve the purpose, the utility model provides the technical scheme that:

a production line of soda water cakes is composed of a boiler device, a multifunctional rice soaking device, an auxiliary material preparation device, a pulping machine, a pulp filling barrel, a pulp pumping machine, a pulp mixing device, a curing device, a conveying device, a forming device, a cake filling disc, a disc pushing vehicle, a steaming device, a vacuum packaging machine, a working ladder and the like. The multifunctional rice soaking device, the pulping machine, the pulp charging barrel, the pulp mixing device, the curing device, the conveying device, the forming device and the steaming device are sequentially installed or placed, the boiler device is installed at a far place, the auxiliary material preparing device is installed on the side edge of the pulping machine, and the pulp pumping machine is placed in the pulp charging barrel. The boiler device, the multifunctional rice soaking device, the auxiliary material preparation device, the pulping machine, the pulp mixing device, the curing device, the conveying device, the forming device and the steaming device are fixed on the ground.

The boiler device is provided with a hot water output pipe and a hot gas output pipe.

Multifunctional rice soaking device comprises rice soaking bucket, transparent plate, first temperature-sensing ware, vibrating motor, rice soaking device control panel, first drain pipe, first support frame, first mixer, water purifier etc.: the rice soaking barrel is welded and fixed on the middle upper part of the first support frame, the upper part of the rice soaking barrel is cylindrical, a transparent plate is arranged on the front side of the rice soaking barrel, the lower part of the rice soaking barrel is funnel-shaped, a vibrating motor is arranged outside the rice soaking barrel, a first temperature sensor is arranged inside the rice soaking barrel, a discharging pipe is arranged at the bottom of the rice soaking barrel, and a discharging gate valve and a water outlet are arranged on the discharging pipe; the water outlet is provided with a water filter and a water discharge gate valve, and is externally connected with a first water discharge pipe; the first support frame is provided with three upright posts, a main beam is welded above each upright post, and the middle lower part of one upright post is provided with a rice soaking device control plate; a first stirrer is hung below the main beam; a first water faucet is arranged above the operation opening at the upper part of the rice soaking barrel.

The auxiliary material preparation device comprises an auxiliary material barrel, a second support frame, a second stirrer, an auxiliary material pipe, a stirring control panel and the like; the auxiliary material barrel is a cylindrical body and is welded and fixed at the middle upper part of the second support frame; the second support frame is provided with four upright posts, two upright posts are higher, and a cross rod is welded above the upright posts; a second stirrer is hung below the cross rod; an opening is formed in the left side of the bottom of the auxiliary material barrel, and an auxiliary material pipe is connected to the opening; the auxiliary material pipe is provided with a gate valve; and a material mixing control plate is arranged on one front part of the second support frame.

The slurry mixing device comprises a slurry mixing barrel, a perspective plate, a slurry mixing control plate, a third support frame, a second water faucet, a third stirrer, a slurry outlet pipe, a slurry guiding pipe and the like: the slurry mixing barrel is welded and fixed on the middle upper part of the third support frame; the upper part of the slurry mixing barrel is a cylindrical body, the lower part of the slurry mixing barrel is funnel-shaped, and the bottom of the slurry mixing barrel is connected with a slurry outlet pipe; the front surface of a cylindrical body at the upper part of the slurry mixing barrel is provided with a perspective plate; a pulp outlet gate valve is arranged on the pulp outlet pipe; the third support frame is provided with three upright posts, cross beams are welded above the upright posts, a third stirrer is hung below the cross beams, the cross beams are extended leftwards by a small section, and a hook is welded below the extension beams; the middle part of one upright post of the third supporting frame is provided with a slurry mixing control plate; a second water faucet is arranged on the right side above the slurry mixing barrel; a slurry guiding pipe is arranged below the slurry outlet pipe.

The curing device comprises a fourth support frame, a second water discharge pipe, a curing conveying motor, a transmission belt, a first scraper, a first passive rotating shaft, a first oil brushing device, a thickness control device, a temperature prompter, an air supply pipe, a curing cage, a curing control plate, a first transmission belt, a first power rotating shaft and the like; the upper part of the fourth supporting frame is sequentially provided with a first passive rotating shaft, a first oil brushing device, a thickness control device, a curing cage and a curing control plate from left to right, the upper part of the fourth supporting frame is extended rightwards, a first scraper blade and a first power rotating shaft are arranged on the extended part of the fourth supporting frame, and a curing conveying motor is arranged on the lower part of the fourth supporting frame; the curing cage is a hollow body, the upper part, the lower part, the front part and the rear part of the curing cage are closed, two sides of the curing cage are closed, a first conveyor belt passing port is reserved on the curing cage, a temperature prompter and an air supply pipe are arranged on the upper part of the curing cage, the front side and the rear side of the bottom of the curing cage are welded and fixed on a cross frame on the upper part of a fourth support frame, a water outlet is also arranged on the bottom of the curing cage, and a second drain pipe is connected below the water outlet; the curing conveying motor and the first power rotating shaft are driven by a transmission belt; the first conveyor belt is arranged on the first power rotating shaft and the first driven rotating shaft, the first oil brushing device and the thickness control device are arranged above the left side of the upper portion, and the middle and the right side of the upper portion are inserted through the curing cage.

Conveyer comprises fifth support frame, second power rotation axis, second conveyer belt, the passive rotation axis of second, conveyer control panel, conveyer power motor etc.: the fifth supporting frame is low at the left and high at the right, a second power rotating shaft and a second driven rotating shaft are arranged on the fifth supporting frame, and a power motor of a conveying device is arranged at the lower part of the fifth supporting frame; a conveying device control plate is arranged on one upright column in front of the fifth supporting frame; the second conveyor belt is mounted on a second powered rotating shaft and a second passive rotating shaft.

Forming device comprises sixth support frame, third power rotation axis, second brushing oil device, cutting device, return bend, charging hopper, two auger devices, shaping control panel device, third brushing oil device, the head of brushing oil, die mould device, die mould head, layer board, third conveyer belt, the passive rotation axis of third, brushing oil cloth cover, third brushing oil induction system, third brushing oil device oilcan, die mould induction system, die mould, crossbearer, second scraper blade etc.: stainless steel iron plates are welded on the periphery and the upper part of the upper half part of the sixth supporting frame to form a box body, an oil pot, a double-auger device, a forming control plate device, a third oil brushing device, an oil pot and a profiling device of the second oil brushing device are arranged on the box body from left to right, and a forming conveying motor, a double-auger device motor, an oil brushing device motor and a profiling device motor are arranged at the lower position of the lower half part of the sixth supporting frame from left to right; a third power rotating shaft, a second oil brushing device, a cutting device, a supporting plate and a cross frame are arranged in front of the box body; the upper part of the double-auger device is provided with a charging hopper, and the front end of the double-auger device is provided with a bent pipe; the upper end of the bent pipe is bent and connected with the front end of the double-auger device, and the lower end of the bent pipe is connected with the cutting device; an oil brushing head is arranged at the lower part of the front end of the third oil brushing device, and an oil brushing cloth sleeve is arranged at the lower part of the oil brushing head; the lower part of the front end of the profiling device is provided with a profiling head, and the lower part of the profiling head is provided with a profiling mold; the right side of the transverse frame is provided with a supporting leg, a second scraper and a third driven rotating shaft; a third conveying belt is arranged between the third power rotating shaft and the third driven rotating shaft; a third oil brushing sensing device and a profiling sensing device are arranged above the front side of the supporting plate; and the sensing heads of the third oil brushing sensing device and the profiling sensing device vertically face the upper surface of the third conveying belt.

The cake containing plate is rectangular, the upper part is open, the two sides of the upper part are provided with strip-shaped chucks, and the lower part is designed to be porous.

The tray pushing trolley is of a rectangular structure and is provided with a plurality of layers of cake tray clamping grooves, and four small pushing wheels are arranged at the bottom of the tray pushing trolley; a certain distance is reserved between the cake tray clamping groove and the inner wall; the front end of the cake tray clamping groove is higher than the rear end.

The steaming device comprises a steaming chamber, a steam inlet pipe, a third drain pipe, a door lock clamp, an inlet door, an outlet door, a pressure reducing valve, a pressure sensor, a second temperature sensor, a steaming control device, a safety valve, a steam electromagnetic valve and the like: the middle lower part of the steaming chamber is cuboid, the upper part of the steaming chamber is a half-moon-shaped top, a safety valve is arranged on the top, an access door and a steaming control device are arranged in the front, a third water discharge pipe is arranged on the left side of the lower part of the front, a pressure sensor and a second temperature sensor are arranged on the inner wall of the front, steam inlet pipes are arranged on the lower parts of two sides, a pressure reducing valve is arranged on the upper part of the left side, and a door lock clamp is arranged between the pressure reducing valve and the access door; and a steam electromagnetic valve is arranged on the steam inlet pipe.

The boiler device comprises: the hot water output pipe provides boiled water for the multifunctional rice soaking device to perform boiled water soaking work; the hot gas output pipe provides hot gas for the curing device to perform curing work on the one hand, and provides hot gas for the steaming device to perform steaming work on the other hand.

The multifunctional rice soaking device comprises: a stirring paddle of the first stirrer extends downwards into the rice soaking barrel from an operation opening of the rice soaking barrel; the first water tap is a cold and hot water dual-purpose water tap which is respectively connected with a normal temperature water supply pipe and a hot water supply pipe, and the hot water supply pipe is connected with a hot water output pipe of the boiler device; the rice soaking barrel is higher in installation position, and a pulping machine can be placed below the rice soaking barrel; the rice soaking barrel is higher in position and is provided with a working ladder for convenient work; a stirring operation button, a stirring power switch, a vibration operation button, a vibration power switch and a first temperature display meter are arranged on a control panel of the rice soaking device; the first temperature display meter is connected with the first temperature sensor and displays the temperature in the rice soaking barrel; the water filter has the function that water can be discharged through the water outlet, and rice materials cannot be discharged through the water outlet.

The auxiliary material preparation device comprises: the second stirrer is hung below the cross bar, and a stirring paddle of the second stirrer extends downwards into the auxiliary material barrel; a mixing operation button and a mixing power switch are arranged on the mixing control panel; the second support frame is higher, and the water material in the auxiliary material bucket can flow to the feed inlet of fiberizer through the auxiliary material pipe.

The pulping machine comprises: the rice material outlet pipe is arranged below the discharge pipe of the multifunctional rice soaking device, and the rice material discharged from the discharge pipe can directly flow into the feed inlet of the pulping machine; the lower opening of the auxiliary material pipe of the auxiliary material preparing device faces to the feed inlet of the pulping machine.

The slurry filling barrel comprises: is placed below the pulp outlet of the pulping machine.

The slurry pumping machine comprises: comprises a pump body and a slurry conveying pipe connected with a slurry outlet of the pump body; the pump body is arranged in the slurry filling barrel, and the slurry conveying pipe is lifted to the slurry mixing barrel of the slurry mixing device at the higher position.

The slurry stirring device comprises: a slurry mixing paddle of the third stirrer extends downwards into the slurry mixing barrel; the hook on the beam is extended leftwards and is used for hanging a pulp conveying pipe of the pulp extractor; a slurry mixing operation button and a slurry mixing power switch are arranged on the slurry mixing control plate; the mounting position of the slurry mixing barrel is higher, and the rice slurry flowing out of the slurry outlet pipe can flow to a first conveyor belt of the curing device through the slurry guide pipe; the second water tap is connected with a normal temperature water pipe; the mixing barrel is arranged at a higher position and is provided with a working ladder for working convenience.

The curing device comprises: the first oil brushing device is an oil brushing device of the first conveyor belt, and oil brushing is carried out on the first conveyor belt through an oil brush during work; the gas supply pipe is connected with a hot gas output pipe of the boiler device; the gas supply pipe is provided with a gas supply gate valve; the temperature prompter displays the temperature in the curing cage, when the temperature in the curing cage reaches the curing temperature, a green light is displayed, and when the temperature in the curing cage does not reach the curing temperature, a red light is displayed; a curing working button and a curing power switch are arranged on the curing control plate; the lower end of a slurry guiding pipe of the slurry mixing device is arranged above the conveying belt between the first oil brushing device and the thickness control device.

The transfer device: the conveyor control panel is provided with a conveyor power switch and a conveyor working button, the fifth support frame is low on the left and high on the right, the left side of the fifth support frame is arranged below the right side of the curing device, the right side of the fifth support frame is higher, and the fifth support frame is arranged above a charging hopper of the forming device.

The molding device comprises: the second oil brushing device is an oil brushing device of a third conveyor belt, and oil brushing is carried out on the third conveyor belt through an oil brush during working; the third oil brushing device is a rice cake oil brushing device, and the rice cake oil brushing device brushes oil for the rice cake through an oil brushing cloth bag during working; the profiling mold is designed into a long oblate shape or an oblate shape; the cutting volume of the cutting device is adjustable and is adjusted to be the size corresponding to the size of the profiling mold; the forming control panel device is provided with a forming power supply main switch, a forming and conveying working button, a forming and conveying power supply switch, a double-auger device working button, a double-auger device power supply switch, a third oil brushing working button, a third oil brushing power supply switch, a profiling working button and a profiling power supply switch which respectively control the induction device and the motor to be electrified and work; the forming conveying motor, the double-auger device motor, the third oil brushing device motor and the profiling device motor respectively drive the third conveying belt, the double-auger device, the third oil brushing device and the profiling device to work through the conveying belt; an oil pipe is arranged at the bottom of the oil pot of the third oil brushing device and is connected with an oil brushing cloth sleeve, a gate valve is arranged on the oil pipe, and the oil pipe is a hose and does not influence the up-and-down movement of an oil brushing head; the third power rotating shaft is provided with an inner shaft and an outer shaft, a clutch device is arranged between the inner shaft and the outer shaft, and when the forming conveying motor works, the clutch device controls whether the third conveying belt runs or not through the third oil brushing induction device and the profiling induction device; the third oil brushing sensing device is connected with a clutch device of a third power rotating shaft and a third oil brushing device through a lead and an integrated circuit board, and controls a third conveyor belt and an oil brushing head to work coordinately; the profiling sensing device is connected with the clutch device and the profiling device of the third power rotating shaft through a lead and an integrated circuit board, and controls the third conveying belt and the profiling head to work in coordination.

The cake loading plate comprises: the lower porous part is convenient for water leakage and ventilation.

The jigger comprises: the size of the cake plate clamping groove is set to be convenient for putting in a cake plate; a certain distance is reserved between the cake tray clamping groove and the inner wall, so that the cake tray is convenient to ventilate during steaming; the front end of the cake tray clamping groove is higher than the rear end, so that the cake containing tray is not easy to fall off after being placed; four small push wheels at the bottom are convenient for pushing.

The steaming device comprises: a sealing gasket is arranged between the steaming chamber and the access door; the surface of the steaming control device is provided with a power switch, a pressure gauge, a second temperature display meter, a pressure maintaining time adjusting button, a pressure maintaining pressure adjusting button and a steaming switch, and the inside of the steaming control device is provided with an integrated circuit consisting of a time integrator and the like; the second temperature display meter is connected with the second temperature sensor and displays the temperature in the steaming room; the pressure gauge is connected with the pressure sensor and used for displaying the pressure in the steaming chamber; the pressure maintaining time table displays the time after the pressure maintaining pressure of the steaming chamber is reached; the pressure maintaining time adjusting button is used for setting the pressure maintaining time; the pressure maintaining pressure regulating button is used for setting the pressure during pressure maintaining; the steaming switch is used for starting steaming work; the steaming switch and the pressure maintaining time meter are connected with the pressure sensor and the steam electromagnetic valve through the integrated circuit to control the opening and closing of the steam electromagnetic valve and time keeping of the pressure maintaining time meter; a gate valve is arranged on the third water drainage pipe; the materials of the wall of the steamed chamber and the door are pressure-resistant materials with good heat preservation effect; the steam inlet pipe is connected with a hot gas output pipe of the boiler device.

The production line comprises twelve production processes of heat supply, rice washing, rice soaking, hot water soaking, auxiliary material preparation, grinding, slurry mixing, curing, conveying, molding, steaming and vacuum packaging, and the technical scheme is as follows:

step one, heat supply: the boiler device is ignited to provide hot water and hot air for the following production process needing hot water and hot air.

Step two, a rice washing method: is finished in a multifunctional rice soaking device. Closing a discharge gate valve of a discharge pipe and a drainage gate valve of a first drainage pipe, putting rice into a rice soaking barrel from an operation opening of the rice soaking barrel, wherein the putting amount is less than two thirds of the volume of a transparent plate, opening a first faucet to a normal-temperature water supply pipe, putting water into the rice soaking barrel, after putting water to a required water level, closing the first faucet, pressing a stirring operation button, working the first stirrer, rotating a stirring paddle, driving the rice to rotate in water to achieve the purpose of washing the rice, closing a stirring power switch after washing the rice, opening the drainage gate valve of the first drainage pipe, discharging the rice washing water, closing the drainage gate valve after discharging the rice washing water, and completing the rice washing process. After the procedure of washing rice once is finished, if the washing rice does not achieve the washing effect, the procedure can be repeated to wash the rice once again. In the working process, the cleaning effect can be observed through the transparent plate.

Step three, a rice soaking method: is finished in a multifunctional rice soaking device. The water draining gate valve of the first water draining pipe is closed after rice washing, the first water faucet is opened to a normal-temperature water supply pipe, water is put into the rice soaking barrel, the first water faucet is closed when the water level reaches the water level of rice soaking, the water draining gate valve of the first water draining pipe is opened after the rice soaking is carried out for preset time, the rice soaking water is drained, and the rice soaking process is completed.

Step four, a hot water infiltration method: is finished in a multifunctional rice soaking device. After the rice soaking procedure is completed, the drainage gate valve of the first drainage pipe is closed, the first faucet is opened, the water temperature is adjusted to 50-60 ℃, hot water at the temperature is placed into the rice soaking barrel, the water temperature in the rice soaking barrel can be read from the first temperature display table on the rice soaking device control panel, when the temperature of the rice soaking barrel does not reach 50 ℃, the drainage gate valve of the first drainage pipe can be properly opened, low-temperature water at the bottom of the rice soaking barrel is discharged, hot water is continuously placed at the same time, when the temperature of the lower portion of the rice soaking barrel reaches 50 ℃, hot water is placed to be 5-10 cm above a meter level, and the rice soaking is performed for about 30-40 minutes.

And step five, an auxiliary material preparation method comprises the following steps: auxiliary materials are prepared before pulping and are completed in an auxiliary material preparation device, and the method comprises the following steps:

firstly, grinding dried gardenia jasminoides into powder;

secondly, discharging water to the position of about two thirds of the auxiliary material barrel;

thirdly, measuring an alkali material and yellow gardenia powder according to the proportion of the alkali material and the yellow gardenia required for preparing the glutinous rice cake, and putting the alkali material and the yellow gardenia powder into water in an auxiliary material barrel;

and fourthly, turning on a material mixing operation button, stirring to uniformly mix all the components, turning off a material mixing power switch after uniform stirring, and using the material mixing power switch when grinding.

And a sixth step of grinding: the procedure of rice soaking and the procedure of auxiliary material preparation are carried out after the completion. The multifunctional rice soaking device, the auxiliary material preparation device and the first water tap provide materials, and the process is completed by a pulping machine. And (3) starting the pulping machine, after the pulping machine normally operates, opening a discharge gate valve of the discharge pipe, a first water faucet to a normal-temperature water supply pipe and an auxiliary material pipe gate valve to proper positions, and enabling rice material, water and auxiliary material mixture liquid to sequentially enter the pulping machine at the same time. In order to prevent the rice material from being clamped above the discharging pipe occasionally, the vibration motor can be started to vibrate the operation button, so that the vibration motor drives the rice soaking barrel to vibrate. The pulping machine mixes rice material, gardenia jasminoides, alkali material and water to be ground into rice pulp, and the rice pulp flows into a pulp charging barrel from a pulp outlet of the pulping machine.

The seventh procedure is a slurry mixing method: is finished in a slurry mixing device. The purpose of the slurry mixing is to ensure that all components of the rice slurry are uniformly stirred according to the requirements of the components of the glutinous rice cake. When the pulping machine is used for pulping, rice pulp flows into the pulp charging barrel from the pulp outlet of the pulping machine, the size of the pulp charging barrel is small, the pulp charging amount is small, the position is low, the pulp stirring barrel is high, the pulp charging amount is large, and the rice pulp is pumped into the pulp stirring barrel of the pulp stirring device from the pulp charging barrel by the pulp pumping machine in time during pulping; after the rice slurry is pumped to a slurry mixing barrel, the using amounts of water, alkali materials and gardenia jasminoides are calculated according to the mass percentage of the alkaline water cake according to the mass of rice, if the using amount of certain ingredients during slurry grinding is less, a mixture liquid can be prepared and added into the slurry mixing barrel, and if the using amount of water is less, a second water faucet is opened and a proper amount of water is added. Pressing a slurry mixing operation button, starting a third stirrer to work, uniformly mixing the components of the rice slurry in the slurry mixing barrel, and turning off a slurry mixing power switch after uniform mixing. The effect of stirring the pulp can be observed through the perspective board in the process of stirring the pulp.

Step eight, a curing method: mixing the slurry, then developing the slurry, and finishing the slurry in a curing device, wherein the working procedure comprises the following steps:

step one, starting a curing working motor: pressing a curing working button, and starting a curing conveying motor; the curing conveying motor rotates and drives the first power rotating shaft to rotate through the driving belt; the first power rotating shaft rotates to drive the first conveyor belt to rotate clockwise around the first power rotating shaft and the first driven rotating shaft;

and step two, opening gas supply: opening a gas supply gate valve of a gas supply pipe, conveying hot gas in the boiler device into the curing cage through a hot gas output pipe and the gas supply pipe, continuously raising the temperature in the curing cage, observing a temperature prompter, and when the temperature prompter is changed into a green light, indicating that the temperature in the curing cage reaches the curing temperature;

and step three, opening the first conveyor belt for brushing oil and feeding: when the temperature prompter becomes a green light, the gate valve of the first oil brushing device is opened firstly to brush oil for the first conveyor belt, then the gate valve of the slurry outlet pipe of the slurry mixing device is opened, and rice slurry flows to the first conveyor belt through the slurry guide pipe. The function of brushing oil is to generate an oil film interlayer between the rice slurry and the rice cake and the first conveyor belt, so that the rice slurry and the cured rice cake are not adhered to the first conveyor belt;

step four, normal curing production and processing: the first conveyor belt rotates clockwise around the first power rotating shaft and the first driven rotating shaft, rice slurry flows to the first conveyor belt from the slurry guiding pipe, is firstly carried by the first conveyor belt to pass through the thickness control device and the curing cage, when the rice slurry passes through the thickness control device, the rice slurry is scraped flat due to the fact that the rice slurry is soft and is limited by the height of a transverse plate of the thickness control device, and when the rice slurry passes through the curing cage, the rice slurry is cured into rice cakes after being treated by high-temperature hot gas in the curing cage; and then, the cured rice cakes move out of the curing cage along with the first conveyor belt, fall down when moving to the outer side of the first power rotating shaft, and a small amount of rice cakes adhered to the first conveyor belt are scraped by the first scraper blade when passing through the first scraper blade, so that the steps of curing the rice pulp are performed in order.

Nine procedures of rice cake conveying: the rice cake is transferred from the end of the curing device to the charging hopper of the forming device and is completed by the transfer device. And when the rice cakes are cured in the curing device, move to the outer side of the first power rotating shaft and fall onto the second conveying belt of the conveying device, the rice cakes are conveyed into a charging hopper of the forming device.

Step ten, a molding method: the above curing process is carried out at the beginning and is completed in a molding apparatus, and the process comprises the following steps:

step one, starting a power supply to start a motor: opening a forming power main switch of a forming control panel device, supplying power to an induction device and a motor, and pressing a forming and conveying working button, a double-auger device working button, a third oil brushing working button and a profiling working button to enable the machine of the device to run for 1-3 minutes in preparation;

step two, opening a third conveyor belt for brushing oil: opening an oil pipe gate valve of the second oil brushing device to brush oil for the third conveyor belt;

and step three, opening a third oil brushing device for brushing oil: opening an oil pipe gate valve of the third oil brushing device, enabling oil in an oil pot of the third oil brushing device to flow to an oil brushing cloth sleeve, and adjusting the oil pipe gate valve of the third oil brushing device to a proper position according to the required oil brushing amount;

step four, feeding materials and normally processing: the rice cake is orderly conveyed by the conveying device and thrown into the charging hopper, the double-auger device twists the material rice cake, the material rice cake is extruded and pushed forwards while being twisted, the material rice cake is pushed into the cutting device by the elbow pipe, the material rice cake is clamped into a cylinder-like body with a certain length in the cutting device, the cylinder-like body falls down from an outlet below the cutting device, the cylinder-like body falls onto a third conveying belt and is conveyed to the lower part below a third oil brushing device by the third conveying belt, when the material rice cake passes through the third oil brushing sensing device, the third oil brushing sensing device senses the material rice cake, a clutch device of a third power rotating shaft feeds back a signal to temporarily separate, the third conveying belt temporarily stops, the third oil brushing device is started by feeding back a signal, an oil brushing head rapidly extends downwards, an oil brushing cloth sleeve covers the upper part of the material rice cake, oil below the oil brushing cloth sleeve adheres to the material rice cake, the material rice cake is brushed by the oil, after the oil brushing is finished, the clutch device of the third power rotating shaft is closed, the oil brushing head retracts, the material rice cake is conveyed to the right along with the third conveying belt and conveyed to the lower part of the profiling device, when the material rice cake passes through the profiling sensing device, the profiling sensing device senses the material rice cake, the clutch device of the third power rotating shaft feeds back a signal to be temporarily separated, the third conveying belt stops temporarily, the profiling device is started by feeding back a signal to start the profiling device, the profiling head extends downwards rapidly, the profiling mold presses the material rice cake on the third conveying belt to press the cylindrical rice cake into a mold type, after the profiling is finished, the clutch device of the third power rotating shaft is closed, the profiling head retracts, the profiled semi-finished alkaline water cake is continuously conveyed to the right along with the third conveying belt, the rice cake is shaped and manually picked up, the procedures are repeated and are carried out in order, and the third oil brushing device brushes the material rice cake, in the profiling process, the material rice cake can not be adhered in the profiling mold, so that the profiling effect is good.

Step eleven, a steaming method: the molding step is performed when an appropriate amount is completed, and is completed in the steaming apparatus. The pressed semi-finished alkaline water cake is orderly conveyed out rightwards along a third conveyor belt, manually picked up and placed into a cake loading plate; one cake containing plate can contain a plurality of semi-finished glutinous rice cakes made of soda, and the cake containing plate is placed on the plate pushing trolley after being filled; a plurality of cake containing discs are sequentially inserted into each layer of cake disc clamping grooves of the disc pushing trolley, and the cake disc clamping grooves are pushed into a steaming chamber of the steaming device after being filled; a plurality of the plate pushing carts can be placed in the steaming chamber; after the tray pushing vehicle in the steaming chamber is placed well, the access door is closed, the lock clamp is locked, the pressure reducing valve is closed, and the gate valve of the third drain pipe is closed; pressing a power switch, adjusting the pressure maintaining time to the required time, and adjusting the pressure maintaining pressure to the required pressure; pressing a steaming switch to steam; during steaming, the steaming condition in the steaming chamber can be known from the pressure gauge, the second temperature display meter and the pressure maintaining time meter; if the steaming control device works abnormally, and the pressure in the steaming chamber is too high, the safety valve is jacked open to exhaust and reduce pressure; after the steaming time, the steam electromagnetic valve is automatically closed; naturally cooling to normal pressure; after the water is cooled to the normal pressure, the pressure reducing valve is opened firstly to ensure that the steaming chamber is reduced to the normal pressure, the gate valve of the third drain pipe is opened to drain water produced by distillation in the steaming chamber, then the lock catch and the access door are opened, the steaming process is completed, and the semi-finished product of the soda cake is steamed into the soda cake.

Step twelve, vacuum packaging: after the soda cake is steamed, pushing the tray cart out of the steaming chamber for cooling; and cooling to about 50 ℃, and putting the alkaline water cakes into a vacuum packaging machine one by one for vacuum packaging. The vacuum package enables the water-reducing rice cake to be stored for a long time.

Drawings

FIG. 1 is a schematic structural diagram of an alkaline rice cake production line of the present invention;

FIG. 2 is a schematic structural diagram of a boiler device of the alkaline water cake production line of the present invention;

FIG. 3 is a schematic structural view of a multifunctional rice soaking device of the alkaline water cake production line of the utility model;

FIG. 4 is a schematic structural diagram of an auxiliary material preparation device of the production line for making the alkali rice cake;

FIG. 5 is a schematic structural view of a slurry mixing device of the alkaline water cake production line of the present invention;

FIG. 6 is a schematic structural view of a curing device of the production line for making the glutinous rice cake containing soda according to the present invention;

FIG. 7 is a schematic structural view of a conveying device of an alkaline glutinous rice cake production line according to the present invention;

FIG. 8 is a schematic structural diagram of a forming device of an alkaline rice cake production line according to the present invention;

fig. 9 is a schematic top view of a forming device of the alkaline water cake production line of the present invention;

fig. 10 is a schematic structural view of a steaming device of the alkaline water cake production line of the utility model.

The labels in the figures are: 1 boiler device, 2 multifunctional rice soaking device, 3 auxiliary material preparing device, 4 slurry mixing device, 5 curing device, 6 conveying device, 7 forming device, 8 steaming device, 9 working ladder, 10 pulping machine, 11 slurry charging barrel, 12 pulp pumping machine, 13 cake charging disk, 14 disc pushing vehicle, 15 vacuum packaging machine, 101 hot water output pipe, 102 hot gas output pipe, 201 rice soaking barrel, 202 transparent plate, 203 first temperature sensor, 204 vibration motor, 205 rice soaking device control board, 206 discharge pipe, 207 first discharge pipe, 208 first support frame, 209 first water tap, 210 first stirring machine, 211 water filter, 301 auxiliary material barrel, 302 second support frame, 303 second stirring machine, 304 auxiliary material pipe, 305 material control board, 401 slurry mixing barrel, 402 perspective board, 403 slurry mixing control board, 404 third support frame, 405 second water tap, 406 third stirring machine, 407 slurry discharge pipe, 408 slurry guiding pipe, 501 fourth support frame, 502 second drain pipe, 503 ripening conveyor motor, 504 transmission belt, 505 first scraper, 506 first driven rotating shaft, 507 first oil brushing device, 508 thickness control device, 509 temperature prompter, 510 air supply pipe, 511 ripening cage, 512 ripening control board, 513 first transmission belt, 514 first power rotating shaft, 601 fifth support frame, 602 second power rotating shaft, 603 second transmission belt, 604 second driven rotating shaft, 605 transmission device control board, 606 transmission device power motor, 701 sixth support frame, 702 third power rotating shaft, 703 second oil brushing device, 704 cutting device, 705 elbow pipe, 706 bucket, 707 double auger device, 708 shaping control board device, 709 third oil brushing device, 710 oil brushing head 714, 711 profiling device, 712 profiling head, 713 pallet, third transmission belt, 715 third driven rotating shaft, 716 oil brushing cloth cover, 717 third oil brushing sensing device, 718 third oil brushing device oilcan, 719 pressing type sensing device, 720 pressing type die, 721 cross frame, 722 second scraping plate, 801 steaming chamber, 802 steam inlet pipe, 803 third drain pipe, 804 door locking clamp, 805 door access, 806 pressure reducing valve, 807 pressure sensor, 808 second temperature sensor, 809 steaming control device, 810 safety valve and 811 steam electromagnetic valve.

Detailed Description

The present invention will be described in further detail with reference to the accompanying drawings 1 to 10 and specific embodiments.

The equipment comprises a boiler device 1, a multifunctional rice soaking device 2, an auxiliary material preparation device 3, a pulping machine 10, a pulp charging barrel 11, a pulp pumping machine 12, a pulp mixing device 4, a curing device 5, a conveying device 6, a forming device 7, a cake charging disc 13, a disc pushing vehicle 14, a steaming device 8, a vacuum packaging machine 15, a working ladder 9 and the like. The multifunctional rice soaking device 2, the pulping machine 10, the pulp charging barrel 11, the pulp mixing device 4, the curing device 5, the conveying device 6, the forming device 7 and the steaming device 8 are sequentially installed or placed, the boiler device 1 is installed at a far position, the auxiliary material preparing device 3 is installed on the side edge of the pulping machine 10, and the pulp pumping machine 12 is placed in the pulp charging barrel 11. The boiler device 1, the multifunctional rice soaking device 2, the auxiliary material preparing device 3, the pulping machine 10, the pulp mixing device 4, the curing device 5, the conveying device 6, the forming device 7 and the steaming device 8 are fixed on the cement ground.

The boiler device 1 is provided with a hot water outlet pipe 101 and a hot gas outlet pipe 102.

The multifunctional rice soaking device 2 comprises a rice soaking barrel 201, a transparent plate 202, a first temperature sensor 203, a vibration motor 204, a rice soaking device control panel 205, a first drainage pipe 207, a first support frame 208, a first stirring machine 210, a water filter 211 and the like: the rice soaking barrel 201 is fixedly welded on the middle upper part of the first supporting frame 208, the upper part of the rice soaking barrel 201 is cylindrical, a transparent plate 202 is arranged on the front surface of the rice soaking barrel 201, the lower part of the rice soaking barrel 201 is funnel-shaped, a vibrating motor 204 is arranged outside the rice soaking barrel, a first temperature sensor 203 is arranged inside the rice soaking barrel, a discharging pipe 206 is arranged at the bottom of the rice soaking barrel 201, and a discharging gate valve and a water discharging port are arranged on the discharging pipe 206; the water outlet is provided with a water filter 211 and a water outlet gate valve, and is externally connected with a first water outlet pipe 207; the first support frame 208 is provided with three upright columns, a main beam is welded above each upright column, and the middle lower part of one upright column is provided with a rice soaking device control plate 205; a first stirrer 210 is hung below the main beam; a first water tap 209 is arranged above the operation opening on the rice soaking barrel 201.

The auxiliary material preparing device 3 comprises an auxiliary material barrel 301, a second supporting frame 302, a second stirrer 303, an auxiliary material pipe 304, a material mixing control plate 305 and the like; the auxiliary material barrel 301 is a cylindrical body and is welded and fixed at the middle upper part of the second support frame 302; the second support frame 302 has four upright posts, two of the upright posts are higher, and a cross rod is welded above the upright posts; a second stirrer 303 is hung below the cross rod; an opening is formed in the left side of the bottom of the auxiliary material barrel 301, and an auxiliary material pipe 304 is connected to the opening; a gate valve is arranged on the auxiliary material pipe 304; a material mixing control plate 305 is arranged on one front part of the second support frame 302.

The slurry mixing device 4 comprises a slurry mixing barrel 401, a perspective plate 402, a slurry mixing control plate 403, a third support frame 404, a second water faucet 405, a third stirrer 406, a slurry outlet pipe 407, a slurry guiding pipe 408 and the like: the slurry mixing barrel 401 is fixedly welded at the middle upper part of the third supporting frame 404; the upper part of the slurry mixing barrel 401 is a cylindrical body, the lower part is a funnel-shaped body, and the bottom is connected with a slurry outlet pipe 407; a perspective plate 402 is arranged on the front surface of a cylindrical body at the upper part of the slurry mixing barrel 401; a slurry outlet gate valve is arranged on the slurry outlet pipe 407; the third support frame 404 is provided with three upright posts, cross beams are welded above the upright posts, a third stirrer 406 is hung below the cross beams, the cross beams are extended leftwards by a small section, and a hook is welded below the extension beams; a slurry mixing control plate 403 is arranged in the middle of one upright column of the third support frame 404; a second water faucet 405 is arranged on the right side above the slurry mixing barrel 401; a slurry guiding pipe 408 is arranged below the slurry outlet pipe 407.

The curing device 5 comprises a fourth support frame 501, a second water discharge pipe 502, a curing conveying motor 503, a transmission belt 504, a first scraper 505, a first passive rotating shaft 506, a first oil brushing device 507, a thickness control device 508, a temperature prompter 509, an air supply pipe 510, a curing cage 511, a curing control plate 512, a first transmission belt 513, a first power rotating shaft 514 and the like; a first passive rotating shaft 506, a first oil brushing device 507, a thickness control device 508, a curing cage 511 and a curing control plate 512 are sequentially arranged on the upper part of the fourth supporting frame 501 from left to right, and extend rightwards, a first scraping plate 505 and a first power rotating shaft 514 are arranged on the extending part, and a curing conveying motor 503 is arranged on the lower part; the curing cage 511 is a hollow body, the upper part, the lower part, the front part and the rear part are closed, the two sides are closed, a first conveying belt 513 passing port is reserved on the two sides, a temperature prompter 509 and an air supply pipe 510 are arranged on the upper part, the front side and the rear side of the bottom are welded and fixed on a cross frame on the upper part of the fourth support frame 501, a water outlet is also arranged on the bottom, and a second water drainage pipe 502 is connected below the water outlet; the curing conveyor motor 503 and the first power rotating shaft 514 are driven by a transmission belt 504; the first belt 513 is mounted on the first power rotating shaft 514 and the first driven rotating shaft 506, the first oil brushing device 507 and the thickness control device 508 are mounted above the left side of the upper part, and the middle and the right side of the upper part are inserted through the curing cage 511.

The conveying device 6 comprises a fifth supporting frame 601, a second power rotating shaft 602, a second conveying belt 603, a second driven rotating shaft 604, a conveying device control board 605, a conveying device power motor 606 and the like: the fifth supporting frame 601 is low at the left and high at the right, a second power rotating shaft 602 and a second driven rotating shaft 604 are installed on the fifth supporting frame, and a conveying device power motor 606 is installed at the lower part of the fifth supporting frame; a conveying device control plate 605 is arranged on a vertical column in front of the fifth supporting frame 601; the second conveyor belt 603 is mounted on a second power rotating shaft 602 and a second passive rotating shaft 604.

The forming device 7 comprises a sixth supporting frame 701, a third power rotating shaft 702, a second oil brushing device 703, a profile cutting device 704, a bent pipe 705, a charging hopper 706, a double auger device 707, a forming control panel device 708, a third oil brushing device 709, an oil brushing head 710, a profiling device 711, a profiling head 712, a supporting plate 713, a third conveying belt 714, a third driven rotating shaft 715, an oil brushing cloth sleeve 716, a third oil brushing sensing device 717, a third oil brushing device oil pot 718, a profiling sensing device 719, a profiling mold 720, a cross frame 721, a second scraping plate 722 and the like: the periphery and the upper part of the upper half part of the sixth supporting frame 701 are welded with stainless steel iron plates to form a box body, an oil pot, a double-auger device 707, a forming control plate device 708, a third oil brushing device 709, a third oil brushing device oil pot 718 and a profiling device 711 of a second oil brushing device 703 are arranged on the box body from left to right, and a forming conveying motor, a double-auger device motor, an oil brushing device motor and a profiling device motor are arranged at the lower position of the lower half part of the sixth supporting frame 701 from left to right; a third power rotating shaft 702, a second oil brushing device 703, a cutting device 704, a supporting plate 713 and a cross frame 721 are arranged on the front of the box body; the upper part of the double-auger device 707 is provided with a charging hopper 706, and the front end is provided with an elbow 705; the upper end of the bent pipe 705 is bent and connected with the front end of a double-auger device 707, and the lower end of the bent pipe is connected with a cutting device 704; an oil brushing head 710 is arranged at the lower part of the front end of the third oil brushing device 709, and an oil brushing cloth sleeve 716 is arranged at the lower part of the oil brushing head 710; a profiling head 712 is arranged at the lower part of the front end of the profiling device 711, and a profiling mold 720 is arranged at the lower part of the profiling head 712; the right side of the cross frame 721 is provided with a supporting leg, a second scraping plate 722 and a third driven rotating shaft 715; a third conveyor belt 714 is arranged between the third power rotating shaft 702 and the third driven rotating shaft 715; a third oil brushing sensing device 717 and a profiling sensing device 719 are arranged above the front side of the supporting plate 713; the sensing heads of the third brushing sensing device 717 and the profiling sensing device 719 are directed vertically above the third conveyor 714.

The cake containing plate 13 is cuboid, the upper part is open, the two sides of the upper part are provided with strip-shaped chucks, and the lower part is designed to be porous.

The tray pushing trolley 14 is of a rectangular structure and is provided with a plurality of layers of cake tray clamping grooves, and four small pushing wheels are arranged at the bottom of the tray pushing trolley; a certain distance is reserved between the cake tray clamping groove and the inner wall; the front end of the cake tray clamping groove is higher than the rear end.

The steaming device 8 comprises a steaming chamber 801, a steam inlet pipe 802, a third drain pipe 803, a door lock card 804, an access door 805, a pressure reducing valve 806, a pressure sensor 807, a second temperature sensor 808, a steaming control device 809, a safety valve 810, a steam electromagnetic valve 811 and the like: the middle lower part of the steaming chamber 801 is cuboid, the upper part is a half-moon-shaped top, a safety valve 810 is arranged on the top, an access door 805 and a steaming control device 809 are arranged in the front, a third water discharge pipe 803 is arranged on the left side of the lower part of the front, a pressure sensor 807 and a second temperature sensor 808 are arranged on the inner wall of the front, a steam inlet pipe 802 is arranged on the lower parts of two sides, a pressure reducing valve 806 is arranged on the upper part of the left side, and a door lock 804 is arranged between the pressure reducing valve 806 and the access door 805; the steam inlet pipe 802 is provided with a steam solenoid valve 811.

The boiler device 1: the hot water output pipe 101 provides boiled water for the multifunctional rice soaking device 2 to perform boiled water soaking work; the hot gas outlet pipe 102 supplies hot gas to the ripening device 5 when it performs the ripening work, and supplies hot gas to the steaming device 8 when it performs the steaming work.

The multifunctional rice soaking device 2: the stirring paddle of the first stirrer 210 extends downwards from the operation opening of the rice soaking barrel to the rice soaking barrel 201; the first water tap 209 is a cold and hot water dual-purpose water tap, and is respectively connected with a normal temperature water supply pipe and a hot water supply pipe, and the hot water supply pipe is connected with the hot water output pipe 101 of the boiler device 1; the rice soaking barrel 201 is higher in installation position, the discharge pipe 206 is about 0.8 m higher from the ground, and a pulping machine 10 can be placed below the discharge pipe; the rice soaking barrel 201 is higher and is provided with a working ladder 9 for convenient work; a stirring operation button, a stirring power switch, a vibration operation button, a vibration power switch and a first temperature display meter are arranged on the rice soaking device control panel 205; the first temperature display meter is connected with the first temperature sensor 203 and displays the temperature in the rice soaking barrel 201; the water filter 211 is used to allow water to be discharged through the water outlet, and rice materials are not discharged through the water outlet.

The auxiliary material preparation device 3: the second stirrer 303 is hung below the cross bar, and a stirring paddle of the second stirrer 303 extends downwards into the auxiliary material barrel 301; a material mixing operation button and a material mixing power switch are arranged on the material mixing control panel 305; the second support frame 302 is higher, and the water material in the auxiliary material barrel 301 can flow to the feeding hole of the refiner 10 through the auxiliary material pipe 304.

The refiner 10: the model is 130, the multifunctional rice soaking device is arranged below a discharge pipe 206 of the multifunctional rice soaking device 2, and rice discharged from the discharge pipe 206 can directly flow into a feed inlet of the pulping machine 10; the lower opening of the auxiliary material pipe 304 of the auxiliary material preparing device 3 faces the feeding hole of the refiner 10.

The slurry filling barrel 11: an alloy rust-proof barrel with the height slightly lower than the pulp outlet of the pulping machine 10 is selected and placed below the pulp outlet of the pulping machine 10.

The slurry extractor 12: comprises a pump body and a slurry conveying pipe connected with a slurry outlet of the pump body; the pump body is arranged in the slurry filling barrel 11, and the slurry conveying pipe is lifted to the slurry mixing barrel 401 of the slurry mixing device 4 at the higher position; a double-sail electric water pump is selected, and the model is 1100W cutting pump 2 inches.

The slurry mixing device 4: the stirring paddle of the third stirrer 406 extends downwards into the stirring barrel 401; the hook on the beam is extended leftwards and is used for hanging the pulp conveying pipe of the pulp extractor 12; a slurry mixing operation button and a slurry mixing power switch are arranged on the slurry mixing control plate 403; the mounting position of the slurry mixing barrel 401 is higher, the height of the slurry outlet pipe 407 from the ground is about 1.2 m, and the rice slurry flowing out of the slurry outlet pipe 407 can flow to the first conveyor belt 513 of the curing device 5 through the slurry guide pipe 408; the second water tap 405 is connected with a normal temperature water supply pipe; the mixing barrel 401 is arranged at a higher position and is provided with a working ladder for working convenience.

The curing device 5: the first brushing device 507 is a brushing device of the first conveyor belt 513, and brushes the first conveyor belt 513 with oil through an oil brush during operation; the gas supply pipe 510 is connected to the hot gas output pipe 102 of the boiler plant 1; the gas supply pipe 510 is provided with a gas supply gate valve; the temperature indicator 509 displays the temperature inside the curing cage 511, when the temperature inside the curing cage 511 reaches the curing temperature, a green light is displayed, and when the temperature inside the curing cage 511 does not reach the curing temperature, a red light is displayed; a curing working button and a curing power switch are arranged on the curing control plate 512; the lower end of the slurry guiding pipe 408 of the slurry mixing device 4 is arranged above the conveyor belt between the first oil brushing device 507 and the thickness control device 508.

The conveying device 6: a conveyor power switch and a conveyor operating button are mounted on the conveyor control panel 605; the fifth supporting frame 601 is low at the left and high at the right, the left side is arranged below the right side of the curing device 5, the right side is higher, and the fifth supporting frame is arranged above the charging hopper 706 of the forming device 7.

The molding device 7: the second oil brushing device 703 is an oil brushing device of the third conveyor belt 714, and oil is brushed on the third conveyor belt 714 through an oil brush during operation; the third oil brushing device 709 is a rice cake oil brushing device, and oil brushing is performed on the rice cake through the oil brushing cloth bag 716 during work; the profiling mold 720 is designed into a long oblate shape or an oblate shape, with a length of 15 cm, a width of 7 cm and a height of 3 cm; the cutting volume of the cutting device 704 is adjustable and is adjusted to be the size corresponding to the size of the profiling mold 720; the forming control panel device 708 is provided with a forming power main switch, a forming and transmitting working button, a forming and transmitting power switch, a double-auger device working button, a double-auger device power switch, a third oil brushing working button, a third oil brushing power switch, a profiling working button and a profiling power switch, and respectively controls the induction device and the motor to be electrified and work; the forming conveying motor, the double-auger device motor, the third brushing device motor and the profiling device motor respectively drive the third conveying belt 714, the double-auger device 707, the third brushing device 709 and the profiling device 711 to work through the conveying belts; an oil pipe is arranged at the bottom of the third oil brushing device oil pot 718 and is connected with an oil brushing cloth sleeve 716, a gate valve is arranged on the oil pipe, and the oil pipe is a hose and does not influence the up-and-down movement of the oil brushing head 710; the third power rotating shaft 702 is provided with an inner shaft and an outer shaft, a clutch device is arranged between the inner shaft and the outer shaft, and when the molding conveying motor works, the clutch device controls whether the third conveying belt 714 runs or not through the third oil brushing induction device 717 and the compression induction device 719; the third brushing sensing device 717 is connected with the clutch device of the third power rotating shaft 702 and the third brushing device 709 through a conducting wire and an integrated circuit board, and controls the third conveyor belt 714 and the brushing head 710 to work in a coordinated manner; the profiling sensing device 719 is connected with the clutch device of the third power rotating shaft 702 and the profiling device 711 through wires and an integrated circuit board, and controls the third conveyor belt 714 and the profiling head 712 to work in coordination.

The cake loading plate 13: the design is 60 cm long, 40 cm wide and 7 cm deep; the lower porous part is convenient for water leakage and ventilation.

The cart 14: the design is 70 cm long, 50 cm wide and 130 cm high; the size of each layer of the cake plate clamping groove is set to be convenient for putting the cake plate 13; a certain distance is reserved between the cake tray clamping groove and the inner wall, so that the cake tray is convenient to ventilate during steaming; the front end of the cake tray clamping groove is higher than the rear end, so that the cake containing tray 13 is not easy to fall off after being placed; four small push wheels at the bottom are convenient for pushing.

The steaming device 8: a sealing gasket is arranged between the steaming chamber 801 and the access door 805; the steaming control device 809 is provided with a power switch, a pressure gauge, a second temperature display gauge, a pressure maintaining time adjusting button, a pressure maintaining pressure adjusting button and a steaming switch on the surface, and an integrated circuit composed of a time integrator and the like is arranged in the steaming control device; the second temperature display meter is connected with the second temperature sensor 808 and displays the temperature in the steaming chamber 801; the pressure gauge is connected with the pressure sensor 807 and displays the pressure in the steaming chamber 801; the pressure maintaining time table displays the time after the pressure maintaining pressure of the steaming chamber is reached; the pressure maintaining time adjusting button is used for setting the pressure maintaining time; the pressure maintaining pressure regulating button is used for setting the pressure during pressure maintaining; the steaming switch is used for starting steaming work; the steaming switch and the pressure maintaining time table are connected with the pressure sensor 807 and the steam solenoid valve 811 through an integrated circuit to control the opening and closing of the steam solenoid valve 811 and time keeping of the pressure maintaining time table; a gate valve is arranged on the third water drainage pipe 803; the material of the 801 wall and the 805 door of the steaming chamber is a built-in foam sealing heat insulation stainless steel skin plate; a steam inlet pipe 802 is connected to the hot gas outlet pipe 102 of the boiler plant.

The vacuum packaging machine 15: a vacuum packaging machine produced by Xiamengzhongbang mechanical equipment Limited company is selected, the brand is Chengningbang, and the product model is hr-500.

The vibration motor 204 is a common Tian brand vibration motor with the model of 220V 30W; the motor of the first stirrer 210, the motor of the third stirrer 406, the curing conveying motor 503, the power motor 606 of the conveying device, the molding conveying motor, the motor of the double auger device, the motor of the oil brushing device and the motor of the profiling device are motors with speed reducers, the motors are three-phase asynchronous motors with the model of YS7144, and the matched speed reducers are cycloidal pin wheel speed reducers with the model of BLYO-43-0.75; the motor working button is selected from LISCN, model XY-19 KAN-9A; the power switch is a DZ 47-6316A air switch.

step one, heat supply: the boiler device 1 is fired to supply hot water gas for the following production process requiring hot water gas.

Step two, a rice washing method: is finished in the multifunctional rice soaking device 2. Closing a discharge gate valve of a discharge pipe 206 and a drainage gate valve of a first drainage pipe 207, putting rice into the rice soaking barrel 201 from an operation opening of the rice soaking barrel 201, wherein the putting amount is less than two thirds of the volume standard of a transparent plate 202, opening a first water faucet 209 to a normal-temperature water supply pipe, putting water into the rice soaking barrel 201, draining the water to a required water level, closing the first water faucet 209, pressing a stirring operation button, operating a first stirrer 210, rotating a stirring paddle to drive the rice to rotate in the water to achieve the purpose of rice washing, closing a stirring power switch after the rice is washed, opening a drainage gate valve of the first drainage pipe 207, discharging the rice washing water, closing the drainage gate valve after the rice washing water is discharged, and completing a rice washing process. After the rice washing procedure is completed, the above procedures are repeated to wash the rice again. And after the rice is washed twice, the rice washing procedure is finished. During operation, the cleaning effect can be observed through the transparent plate 202.

Step three, a rice soaking method: is finished in the multifunctional rice soaking device 2. And after the rice is washed, closing the drainage gate valve of the first drainage pipe 207, opening the first water tap 209 to a normal-temperature water supply pipe, putting water into the rice soaking barrel 201, closing the first water tap 209 when the water level reaches the rice soaking water level, and after the rice is soaked for 12 hours, opening the drainage gate valve of the first drainage pipe 207 to discharge the rice soaking water, so that the rice soaking process is completed.

Step four, a hot water infiltration method: is finished in the multifunctional rice soaking device 2. After the rice soaking procedure is completed, the drainage gate valve of the first drainage pipe 207 is closed, the first water faucet 209 is opened, the water temperature is adjusted to 50-60 ℃, hot water at the temperature is placed into the rice soaking barrel 201, the water temperature in the rice soaking barrel 201 can be read from the first temperature display table on the rice soaking device control panel 205, when the temperature of the rice soaking barrel 201 does not reach 50 ℃, the drainage gate valve of the first drainage pipe 207 can be properly opened, low-temperature water at the bottom of the rice soaking barrel 201 is discharged, meanwhile, hot water is continuously placed, when the temperature of the lower portion of the rice soaking barrel 201 reaches 50 ℃, the hot water is placed to be 10 cm above the meter level, and the rice is soaked for 40 minutes.

And step five, an auxiliary material preparation method comprises the following steps: auxiliary materials are prepared before pulping and are finished in an auxiliary material preparation device 3, and the method comprises the following steps:

firstly, grinding dried gardenia jasminoides into powder;

secondly, discharging water to two thirds of the position in the auxiliary material barrel 301;

thirdly, measuring sodium carbonate and yellow gardenia powder according to the proportion of the sodium carbonate and the yellow gardenia required for preparing the soda water cake, and putting the sodium carbonate and the yellow gardenia powder into water in an auxiliary material barrel 301;

And a sixth step of grinding: the procedure of rice soaking and the procedure of auxiliary material preparation are carried out after the completion. The multifunctional rice soaking device 2, the auxiliary material preparation device 3 and the first water tap 209 are used for providing materials, and the process is completed by the pulping machine 10. And (3) starting the pulping machine 10, and after the pulping machine 10 normally operates, opening a discharge gate valve of the discharge pipe 206, the first water faucet 209 to a normal-temperature water supply pipe and a gate valve of the auxiliary material pipe 304 to proper positions so that rice material, water and auxiliary material mixture liquid simultaneously and orderly enter the pulping machine 10. In order to prevent the rice material from being accidentally stuck above the discharging pipe 206, the vibration motor can be started to vibrate the operation button, so that the vibration motor 204 drives the rice soaking barrel 201 to vibrate. The pulping machine 10 mixes rice material, gardenia jasminoides, soda and water to be ground into rice pulp, and the rice pulp flows into the pulp containing barrel 11 from the pulp outlet of the pulping machine 10.

The seventh procedure is a slurry mixing method: is finished in a slurry mixing device 4. The purpose of the slurry mixing is to ensure that all components of the rice slurry are uniformly stirred according to the requirements of the components of the glutinous rice cake. When the pulping machine 10 is used for pulping, rice pulp flows into the pulp charging barrel 11 from a pulp outlet of the pulping machine 10, the pulp charging barrel 11 is small in size, small in pulp charging amount, low in position, high in position of the pulp stirring barrel 401 and large in pulp charging amount, and the rice pulp is pumped into the pulp stirring barrel 401 of the pulp stirring device 4 from the pulp charging barrel 11 by the pulp pumping machine 12 in time during pulping; after the rice slurry is pumped to a slurry mixing barrel 401, according to the mass of rice, the use amounts of water, soda ash and gardenia jasminoides are calculated according to the mass percentage of the alkaline water cake (36.95-40.77% of rice, 57.09-59.13% of water, about 0.05% of soda ash and about 0.1% of gardenia jasminoides), if the use amount of certain ingredients during slurry grinding is small, a mixture liquid can be prepared and added into the slurry mixing barrel 401, and if the use amount of water is small, a second water tap 405 is opened and a proper amount of water is added. Pressing the slurry mixing operation button starts the third stirrer 406 to work, the slurry mixing paddle rotates to uniformly mix the rice slurry components in the slurry mixing barrel 401, and the slurry mixing power switch is turned off after uniform mixing. The effect of mixing the pulp can be observed through the perspective plate 402 during the mixing process.

Step eight, a curing method: mixing the slurry, and then carrying out the mixing and the mixing in a curing device 5, wherein the working procedure comprises the following steps:

step one, starting a curing working motor: pressing the curing work button starts the curing conveyor motor 503; the curing conveying motor 503 rotates to drive the first power rotating shaft 514 to rotate through the transmission belt 504; the first power rotating shaft 514 rotates to drive the first conveyor belt 513 to rotate clockwise around the first power rotating shaft 514 and the first driven rotating shaft 506;

and step two, opening gas supply: opening the gate valve of the air supply pipe 510, delivering hot air in the boiler device 1 into the curing cage 511 through the hot air output pipe 102 and the air supply pipe 510, continuously raising the temperature in the curing cage 511, observing the temperature indicator 509, and when the temperature indicator 509 is changed into a green light, indicating that the temperature in the curing cage 511 reaches the curing temperature;

third, opening the first conveyor belt 513 for brushing oil and feeding: when the temperature indicator 509 is turned to green, the gate valve of the first brushing device is opened to brush the first conveyor 513, then the gate valve of the slurry outlet pipe 407 of the slurry mixing device 4 is opened, and the rice slurry flows to the first conveyor 513 through the slurry guide pipe 408. The function of brushing oil is to generate an oil film interlayer between the rice slurry and the rice cake and the first conveyor belt 513, so that the rice slurry and the cured rice cake are not adhered to the first conveyor belt 513;

step four, normal curing production and processing: the first conveyor belt 513 rotates clockwise around the first power rotating shaft 514 and the first driven rotating shaft 506, the rice pulp flows to the first conveyor belt 513 from the pulp guide pipe 408, is firstly carried by the first conveyor belt 513 to pass through the thickness control device 508 and the curing cage 511, when the rice pulp passes through the thickness control device 508, the rice pulp is scraped flat due to the fact that the rice pulp is soft and is limited by the height of a transverse plate of the thickness control device 508, and when the rice pulp passes through the curing cage 511, the rice pulp is cured into rice cake after being treated by high-temperature hot air in the curing cage 511; then, the cured rice cakes move out of the curing cage 511 along with the first conveyor belt 513 and fall down when moving to the outer side of the first power rotating shaft 514, and a small amount of rice cakes adhered to the first conveyor belt 513 are scraped by the first scraper 505 when passing through the first scraper 505, and the process is circulated, so that the rice pulp curing process is performed orderly.

Nine procedures of rice cake conveying: the rice cake is transferred from the end of the curing device 5 to the charging hopper 706 of the forming device 7 by the transfer device 6. When the conveyor operating button is pressed to start the conveyor 6, the second conveyor 603 rotates clockwise around the second power rotating shaft 602 and the second driven rotating shaft 604, and when the rice cake is cured in the curing device 5 and moves to the outer side of the first power rotating shaft 514 and falls onto the second conveyor 603 of the conveyor 6, the rice cake is conveyed into the charging hopper 706 of the forming device 7.

Step ten, a molding method: the above curing process, which is carried out at the beginning and is completed in the forming device 7, comprises the following steps:

step one, starting a power supply to start a motor: a forming power supply main switch of the forming control panel device 7 is turned on to supply power to the induction device and the motor, and a forming and conveying working button, a double-auger device working button, a third oil brushing working button and a profiling working button are pressed down to allow the machine of the device to run for 2 minutes in preparation;

second, opening the third conveyor belt 714 for brushing oil: opening the oil pipe gate valve of the second oil brushing device 703 to brush oil for the third conveyor belt 714;

step three, opening a third oil brushing device 709 for brushing oil: opening the oil pipe gate valve of the third brushing device 709, wherein oil in the oil pot of the third brushing device 709 flows to the brushing cloth 716, and the oil pipe gate valve of the third brushing device 709 is adjusted to a proper position according to the required brushing oil amount;

step four, feeding materials and normally processing: the rice cake is sequentially conveyed and thrown into the charging hopper 706 by the conveying device 6, the double-auger device 707 twists the material rice cake, the material rice cake is squeezed and pushed forward while being twisted, the material rice cake is pushed into the cutting device 704 by the bent pipe 705, the material rice cake is pinched into a cylinder with the length of about 6 centimeters in the cutting device 704, the cylinder falls from an outlet below the cutting device 704 and falls onto the third conveying belt 714, the cylinder is conveyed to the position below the third oil brushing device 709 through the third conveying belt 714, when the cylinder passes through the third oil brushing sensing device 717, the third oil brushing sensing device 717 senses the material rice cake, a signal is fed back to temporarily separate a clutch device of the third power rotating shaft 702, the third conveying belt 714 temporarily stops, a signal is fed back to start the third oil brushing device 709, the oil brushing head 710 rapidly extends downwards, the oil brushing cloth 716 covers the material rice cake, oil below the oil brushing cloth 716 adheres to the rice cake, after the material rice cake is brushed with oil, after brushing of the oil is completed, the clutch device of the third power rotating shaft 702 is closed, the oil brushing head 710 retracts, the material rice cake is conveyed to the right along with the third conveying belt 714 and conveyed to the position below the profiling device 711, when the material rice cake passes through the profiling sensing device 719, the profiling sensing device 719 senses the material rice cake, the clutch device of the third power rotating shaft 702 is fed back to give a signal for temporary separation, the third conveying belt 714 stops temporarily, the profiling device 711 is started by feeding back a signal simultaneously, the profiling head 712 extends downwards rapidly, the profiling mold 720 presses the material rice cake on the third conveying belt 714 to press the cylindrical rice cake into a mold, after profiling is completed, the clutch device of the third power rotating shaft 702 is closed, the profiling head 712 retracts, the profiled semi-finished product rice cake is conveyed to the right along with the third conveying belt 714, the rice cake molding is completed, the manual picking up is adopted, such process is repeated, and rice cake shaping process goes on in order, and the effect of third brushing oil device 709 to material rice cake brushing oil is, and at the die mould in-process, material rice cake can not adhere in die mould 720, makes the die mould effectual.

Step eleven, a steaming method: the molding step is performed when an appropriate amount is completed, and is completed in the steaming apparatus 8. The pressed semi-finished alkaline water cake is orderly conveyed out rightwards along the third conveyor belt 714, manually picked up and placed into the cake loading plate 13; one cake containing plate 13 can contain a plurality of semi-finished glutinous rice cakes, and the cake containing plate 13 is placed on the plate pushing trolley 14 after being filled; a plurality of cake containing discs 13 are sequentially inserted into each layer of cake disc clamping grooves of the disc pushing trolley 14, and the cake disc clamping grooves are pushed into a steaming chamber 801 of the steaming device 8 after being filled; a plurality of the jiggers 14 can be placed in the steaming chamber 801; after the barring 14 in the steaming chamber 801 is put, the access door 805 is closed, the locking clip 804 is locked, the pressure reducing valve 806 is closed, and the gate valve of the third drain pipe 803 is closed; pressing a power switch, adjusting the pressure maintaining time to the required time, and adjusting the pressure maintaining pressure to the required pressure; pressing a steaming switch to steam; during steaming, the steaming condition in the steaming chamber 801 can be known from a pressure gauge, a second temperature display meter and a pressure maintaining time meter; if the steaming control device 809 works abnormally, and the pressure in the steaming chamber 801 is too high, the safety valve 810 is pushed open to exhaust and reduce pressure; after the steaming time, the steam electromagnetic valve 811 is automatically closed; naturally cooling to normal pressure; after the temperature is cooled to the normal pressure, the pressure reducing valve 806 is opened to ensure that the steaming chamber 801 is reduced to the normal pressure, the gate valve of the third water discharging pipe 803 is opened to discharge water generated by distillation in the steaming chamber 801, the locking clamp 804 and the access door 805 are opened, the steaming process is completed, and the semi-finished product of the soda cake is steamed into the soda cake.

Step twelve, vacuum packaging: after the soda cake is steamed, the trolley 14 is pushed out from the steaming chamber 801 to be cooled; when the temperature is cooled to about 50 ℃, the alkaline rice cakes are placed into a vacuum packaging machine 15 one by one for vacuum packaging. The vacuum package enables the water-reducing rice cake to be stored for a long time.

The above description is directed to the preferred embodiments of the present invention, but the scope of the present invention is not limited thereto, and the technical solutions, technical principles and inventive concepts of the present invention can be modified and covered within the scope of the present invention.

Claims

1. The utility model provides a buck cake preparation production line which characterized in that: the equipment consists of a boiler device (1), a multifunctional rice soaking device (2), an auxiliary material preparation device (3), a pulping machine (10), a slurry filling barrel (11), a slurry pumping machine (12), a slurry mixing device (4), a curing device (5), a conveying device (6), a forming device (7), a cake filling disc (13), a disc pushing vehicle (14), a steaming device (8), a vacuum packaging machine (15) and a working ladder (9); the multifunctional rice soaking device (2), the pulping machine (10), the pulp charging barrel (11), the pulp mixing device (4), the curing device (5), the conveying device (6), the forming device (7) and the steaming device (8) are sequentially installed or placed, the boiler device (1) is installed at a far position, the auxiliary material preparation device (3) is installed on the side edge of the pulping machine (10), and the pulp pumping machine (12) is placed in the pulp charging barrel (11); the device comprises a boiler device (1), a multifunctional rice soaking device (2), an auxiliary material preparation device (3), a pulping machine (10), a pulp mixing device (4), a curing device (5), a conveying device (6), a forming device (7) and a steaming device (8) which are fixed on the ground;

the boiler device (1) is provided with a hot water output pipe (101) and a hot gas output pipe (102);

multifunctional rice soaking device (2) comprises rice soaking bucket (201), transparent plate (202), first temperature-sensing ware (203), vibrating motor (204), rice soaking device control panel (205), first drain pipe (207), first support frame (208), first mixer (210), water purifier (211): the rice soaking barrel (201) is fixedly welded on the middle upper part of the first supporting frame (208), the upper part of the rice soaking barrel (201) is cylindrical, a transparent plate (202) is arranged on the front surface of the rice soaking barrel, the lower part of the rice soaking barrel (201) is funnel-shaped, a vibration motor (204) is arranged outside the rice soaking barrel, a first temperature sensor (203) is arranged inside the rice soaking barrel, a discharging pipe (206) is arranged at the bottom of the rice soaking barrel (201), and a discharging gate valve and a water outlet are arranged on the discharging pipe (206); the water outlet is provided with a water filter (211) and a water outlet gate valve, and is externally connected with a first water discharge pipe (207); the first support frame (208) is provided with three upright posts, a main beam is welded above each upright post, and the middle lower part of one upright post is provided with a rice soaking device control plate (205); a first stirrer (210) is hung below the main beam; a cold and hot water faucet (209) is arranged above an operation opening of the rice soaking barrel (201);

the auxiliary material preparing device (3) consists of an auxiliary material barrel (301), a second supporting frame (302), a second stirrer (303), an auxiliary material pipe (304) and a stirring control panel (305); the auxiliary material barrel (301) is a cylindrical body and is welded and fixed at the middle upper part of the second support frame (302); the second support frame (302) is provided with four upright posts, two of the upright posts are higher, and a cross rod is welded above the upright posts; a second stirrer (303) is hung below the cross bar; an opening is formed in the left side of the bottom of the auxiliary material barrel (301), and an auxiliary material pipe (304) is connected to the opening; a gate valve is arranged on the auxiliary material pipe (304); a material mixing control plate (305) is arranged on one vertical rod in front of the second support frame (302);

mix thick liquid device (4) by mixing thick liquid bucket (401), perspective board (402), mix thick liquid control panel (403), third support frame (404), second tap (405), third mixer (406), play thick liquid pipe (407), draw thick liquid pipe (408) to constitute: the slurry mixing barrel (401) is fixedly welded at the middle upper part of the third support frame (404); the upper part of the slurry mixing barrel (401) is a cylindrical body, the lower part of the slurry mixing barrel is funnel-shaped, and the bottom of the slurry mixing barrel is connected with a slurry outlet pipe (407); the front surface of a cylindrical body at the upper part of the slurry mixing barrel (401) is provided with a perspective plate (402); a pulp outlet gate valve is arranged on the pulp outlet pipe (407); the third support frame (404) is provided with three upright posts, a cross beam is welded above the upright posts, a third stirrer (406) is hung below the cross beam, the cross beam is extended to the left by a small section, and a hook is welded below the extension beam; the middle part of one upright post of the third support frame (404) is provided with a slurry mixing control plate (403); a second water faucet (405) is arranged on the right side above the slurry mixing barrel (401); a slurry guiding pipe (408) is arranged below the slurry outlet pipe (407);

the curing device (5) consists of a fourth support frame (501), a second drain pipe (502), a curing conveying motor (503), a transmission belt (504), a first scraper blade (505), a first passive rotating shaft (506), a first oil brushing device (507), a thickness control device (508), a temperature prompter (509), an air supply pipe (510), a curing cage (511), a curing control plate (512), a first conveying belt (513) and a first power rotating shaft (514); a first passive rotating shaft (506), a first oil brushing device (507), a thickness control device (508), a curing cage (511) and a curing control plate (512) are sequentially arranged on the upper part of the fourth supporting frame (501) from left to right and extend rightwards, a first scraper blade (505) and a first power rotating shaft (514) are arranged on the extending part of the fourth supporting frame, and a curing conveying motor (503) is arranged on the lower part of the fourth supporting frame; the curing cage (511) is a hollow body, the upper part and the lower part and the front part and the rear part are closed, the two sides are closed and provided with a first conveying belt (513) through hole, the upper part is provided with a temperature prompter (509) and an air supply pipe (510), the front side and the rear side of the bottom are welded and fixed on a cross frame at the upper part of the fourth support frame (501), the bottom is also provided with a water outlet, and a second water drainage pipe (502) is connected below the water outlet; the curing conveyor motor (503) and the first power rotating shaft (514) are driven by a driving belt (504); the first conveyor belt (513) is installed on the first power rotating shaft (514) and the first driven rotating shaft (506), the first oil brushing device (507) and the thickness control device (508) are installed above the left side of the upper part, and the middle and the right side of the upper part are inserted through the curing cage (511);

the conveying device (6) consists of a fifth supporting frame (601), a second power rotating shaft (602), a second conveying belt (603), a second driven rotating shaft (604), a conveying device control plate (605) and a conveying device power motor (606): the fifth supporting frame (601) is low at the left and high at the right, a second power rotating shaft (602) and a second driven rotating shaft (604) are installed on the fifth supporting frame, and a power motor (606) of a conveying device is installed at the lower part of the fifth supporting frame; a conveying device control plate (605) is arranged on one upright column in front of the fifth supporting frame (601); the second conveyor belt (603) is mounted on a second powered rotating shaft (602) and a second passive rotating shaft (604);

the forming device (7) is composed of a sixth supporting frame (701), a third power rotating shaft (702), a second oil brushing device (703), a shape cutting device (704), a bent pipe (705), a charging hopper (706), a double-auger device (707), a forming control panel device (708), a third oil brushing device (709), an oil brushing head (710), a shape pressing device (711), a shape pressing head (712), a supporting plate (713), a third conveying belt (714), a third driven rotating shaft (715), an oil brushing cloth cover (716), a third oil brushing sensing device (717), a third oil brushing device oilcan (718), a shape pressing sensing device (719), a shape pressing mold (720), a transverse frame (721) and a second scraping plate (722): stainless steel iron plates are welded on the periphery and the upper part of the upper half part of the sixth supporting frame (701) to form a box body, an oil pot, a double-auger device (707), a forming control plate device (708), a third oil brushing device (709), a third oil brushing device oil pot (718) and a profiling device (711) of the second oil brushing device (703) are arranged on the box body from left to right, and a forming transmission motor, a double-auger device motor, an oil brushing device motor and a profiling device motor are arranged at the lower position of the lower half part of the sixth supporting frame (701) from left to right; a third power rotating shaft (702), a second oil brushing device (703), a cutting device (704), a supporting plate (713) and a cross frame (721) are arranged in front of the box body; the upper part of the double-auger device (707) is provided with a charging hopper (706), and the front end of the double-auger device is provided with a bent pipe (705); the upper end of the bent pipe (705) is bent and connected with the front end of the double-auger device (707), and the lower end of the bent pipe is connected with the cutting device (704); an oil brushing head (710) is arranged at the lower part of the front end of the third oil brushing device (709), and an oil brushing cloth sleeve (716) is arranged at the lower part of the oil brushing head (710); the lower part of the front end of the profiling device (711) is provided with a profiling head (712), and the lower part of the profiling head (712) is provided with a profiling mold (720); the right side of the transverse frame (721) is provided with supporting legs, a second scraper (722) and a third driven rotating shaft (715); a third conveyor belt (714) is arranged between the third power rotating shaft (702) and the third driven rotating shaft (715); a third oil brushing sensing device (717) and a profiling sensing device (719) are arranged above the front side of the supporting plate (713); the sensing heads of the third oil brushing sensing device (717) and the profiling sensing device (719) vertically face to the upper side of the third conveyor belt (714);

the cake containing plate (13) is cuboid, the upper part is open, strip-shaped chucks are arranged on two sides of the upper part, and the lower part is designed to be porous;

the tray pushing trolley (14) is of a cuboid structure and is provided with a plurality of layers of cake tray clamping grooves, and four small pushing wheels are arranged at the bottom of the tray pushing trolley; a certain distance is reserved between the cake tray clamping groove and the inner wall; the front end of the cake tray clamping groove is higher than the rear end;

the steaming device (8) comprises a steaming chamber (801), a steam inlet pipe (802), a third drain pipe (803), a door lock card (804), an access door (805), a pressure reducing valve (806), a pressure sensor (807), a second temperature sensor (808), a steaming control device (809), a safety valve (810) and a steam electromagnetic valve (811): the middle lower part of the steaming chamber (801) is cuboid, the upper part of the steaming chamber is a half-moon-shaped top, a safety valve (810) is arranged on the top of the steaming chamber, an access door (805) and a steaming control device (809) are arranged in the front of the steaming chamber, a third water drainage pipe (803) is arranged on the left side of the lower part of the front of the steaming chamber, a pressure sensor (807) and a second temperature sensor (808) are arranged on the inner wall of the front of the steaming chamber, steam inlet pipes (802) are arranged on the lower parts of two sides of the steaming chamber, a pressure reducing valve (806) is arranged on the upper part of the left side of the steaming chamber, and a door locking clamp (804) is arranged between the steaming chamber and the access door (805); and a steam electromagnetic valve (811) is arranged on the steam inlet pipe (802).

2. The alkaline rice cake manufacturing production line as claimed in claim 1, characterized in that: the auxiliary material preparation device (3): the second stirrer (303) is hung below the cross bar, and a stirring paddle of the second stirrer (303) extends downwards into the auxiliary material barrel (301); a material mixing operation button and a material mixing power switch are arranged on the material mixing control panel (305); the second supporting frame (302) is higher, and water materials in the auxiliary material barrel (301) can flow to a feeding hole of the pulping machine (10) through the auxiliary material pipe (304).

3. The alkaline rice cake manufacturing production line as claimed in claim 1, characterized in that: the slurry mixing device (4): a slurry mixing paddle of the third stirrer (406) extends downwards into the slurry mixing barrel (401); the hook on the beam is extended leftwards and is used for hanging a pulp conveying pipe of the pulp extractor (12); a slurry mixing operation button and a slurry mixing power switch are arranged on the slurry mixing control plate (403); the mixing barrel (401) is arranged at a higher position, and the rice pulp flowing out of the pulp outlet pipe (407) can flow to a first conveyor belt (513) of the curing device (5) through a pulp guide pipe (408).

4. The alkaline rice cake manufacturing production line as claimed in claim 1, characterized in that: the steaming device (8): a sealing gasket is arranged between the steaming chamber (801) and the access door (805); the surface of the steaming control device (809) is provided with a power switch, a pressure gauge, a second temperature display gauge, a pressure maintaining time adjusting button, a pressure maintaining pressure intensity adjusting button and a steaming switch, and an integrated circuit is arranged in the steaming control device; the second temperature display meter is connected with the second temperature sensor (808) and displays the temperature in the steaming chamber (801); the pressure gauge is connected with the pressure sensor (807) and displays the pressure in the steaming chamber (801); the pressure maintaining time table displays the time after the pressure maintaining pressure of the steaming chamber is reached; the pressure maintaining time adjusting button is used for setting the pressure maintaining time; the pressure maintaining pressure regulating button is used for setting the pressure during pressure maintaining; the steaming switch is used for starting steaming work; the steaming switch and the pressure maintaining time table are connected with the pressure sensor (807) and the steam electromagnetic valve (811) through an integrated circuit, and the opening and the closing of the steam electromagnetic valve (811) are controlled and the timing of the pressure maintaining time table is carried out; a gate valve is arranged on the third water discharge pipe (803); the wall of the steaming chamber (801) and the material of the access door (805) are made of pressure-resistant materials with good heat insulation effect; the steam inlet pipe (802) is connected to the hot gas outlet pipe (102) of the boiler device.