CN212754126U - Bean curd production line - Google Patents

Bean curd production line Download PDF

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Publication number
CN212754126U
CN212754126U CN202021035951.XU CN202021035951U CN212754126U CN 212754126 U CN212754126 U CN 212754126U CN 202021035951 U CN202021035951 U CN 202021035951U CN 212754126 U CN212754126 U CN 212754126U
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station
pipe
production line
bean curd
boil
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CN202021035951.XU
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黄伟
段智勇
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Changsha Zhuochuang Machinery Technology Co ltd
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Changsha Zhuochuang Machinery Technology Co ltd
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Abstract

The utility model relates to a bean curd production line, including the mill thick liquid station that sets gradually, boil and transfer production station and press forming station, the mill thick liquid station includes the fiberizer at least, it transfers the mechanism at least including boiling to boil to transfer the production station, press forming station is at least including shaping frame and pressing means, the fiberizer through advance the thick liquid pipe with it is linked together to boil and transfer the mechanism, it transfers the mechanism to boil and includes frame and revolving stage, the hoop is equipped with a plurality of stations that load on the revolving stage, it all is fixed with on the station and boils and transfers the bucket to load, it includes a plurality of processing stations to boil and transfer the mechanism, the revolving stage is used for driving it transfers on the processing station of difference to boil and transfer the bucket, pressing means sets up the top of shaping frame and can the downstream accomplish the suppression action. The implementation of the invention can greatly reduce manual operation, effectively reduce production cost, greatly improve production efficiency and provide a structural basis for full automation of the whole production line.

Description

Bean curd production line
Technical Field
The utility model belongs to the technical field of bean curd production processing, concretely relates to bean curd production line.
Background
With the general improvement of the living standard of people, the functional requirements of people on food safety, sanitation, nutrition, health care and the like are higher and higher. Meanwhile, the environmental protection knowledge is comprehensively improved. Due to scientific progress and development and rise of high-efficiency agricultural industrialization, food industry in China is formed, the eastern food is exported to be superior after being closed, and the competitiveness is obvious and outstanding. Due to historical and cultural reasons, people who are just rich do not know, pay attention to and are unscientific to nutrition consciousness, have a certain bias on diet, think that eating well is 'good', and in short more than ten years, people suffering from dietary nutrition imbalance rapidly increase. The obesity of children, cardiovascular diseases of the elderly, diabetes, tumors and the like are common diseases, and the abnormal pathological changes of human bodies prompt people to start research on diet nutrition and lead the diseases to enter from the mouth. The soybean food, namely the bean curd, the oriental soul treasure is newly selected by people. At present, in the field of bean curd production, some semi-automatic bean curd machines exist.
Generally, in the bean curd making process, there are some automatic machines such as a refiner and a press for each step, but basically, the bean curd making process is operated manually, and each step is manually transferred to the next step after the completion of the bean curd making process. Although the labor cost is saved to a certain extent compared with the traditional full-manual production, the saving effect is not ideal.
In view of the above, it is desirable to provide a bean curd production line capable of effectively reducing the production cost and greatly improving the production efficiency.
SUMMERY OF THE UTILITY MODEL
The utility model aims at providing a can effectual reduction in production cost improve production efficiency's bean curd production line greatly simultaneously.
The above purpose is realized by the following technical scheme: the utility model provides a bean curd production line, includes the mill thick liquid station that sets gradually, boils transfers production station and press forming station, the mill thick liquid station includes the fiberizer at least, it transfers the mechanism at least including boiling to boil to transfer production station, press forming station is including shaping frame and pressing means at least, the fiberizer through advance the thick liquid pipe with it is linked together to boil to transfer the mechanism, it includes frame and revolving stage to boil to transfer the mechanism, the hoop is equipped with a plurality of loading stations on the revolving stage, it is fixed with on the station all to boil to transfer the bucket to load, it includes a plurality of processing stations to boil to transfer the mechanism, the revolving stage is used for driving it transfers on the processing station of difference to boil to transfer the bucket, pressing means sets up but the top of shaping frame and the downward motion completion suppression action.
The bean curd production line comprises a grinding station, a cooking production station and a pressing forming station which are sequentially arranged, wherein a plurality of cooking barrels of the rotary circulating type cooking production line of the cooking production station can rotate around the center of a frame and enter different stations to realize different processes, each cooking barrel realizes different functions at the position through time control and then rotates to the next station to finish corresponding operation, the cooking barrels on different stations are unloaded to a forming frame to finish the pressing forming process until the whole cooking production process is finished, and the cooking barrels rotate to the initial position (a feeding station). The implementation of the invention can greatly reduce manual operation, effectively reduce production cost, greatly improve production efficiency and provide a structural basis for full automation of the whole production line.
A further technical scheme is that a rotary bearing is arranged between the rotary table and the rack, an outer ring of the rotary bearing is fixedly connected with the rotary table, an inner ring of the rotary bearing is fixedly connected with the rack, an outer ring of the rotary bearing is fixedly provided with a driven gear, the driven gear is meshed with a driving gear, and the driving gear is in transmission connection with a rotary motor.
Specifically, the lower surface of revolving stage is connected with the pivot, slewing bearing's outer lane has the mounting hole, fastener and slewing bearing's outer lane fixed connection is passed through in the pivot, be equipped with the axle sleeve in the slewing bearing, axle sleeve and slewing bearing's inner circle interference fit, the axle sleeve passes through fastener and frame fixed connection, slewing bearing's inner circle has the mounting hole, the axle sleeve passes through fastener and slewing bearing's inner circle fixed connection.
The cooking mechanism further comprises a steam heating pipe, a cold water pipe and a bittern adding spray pipe, the processing station of the cooking mechanism comprises a feeding station, a heating station, a water adding station, a brewing station and a discharging station, an outlet of the pulp feeding pipe is arranged above the cooking barrel on the feeding station, the steam heating pipe, the cold water pipe and the bittern adding spray pipe are respectively communicated with the cooking barrels on the heating station, the water adding station and the brewing station, and the cooking barrel on the discharging station can transfer cooked materials to a forming frame.
The further scheme is that a metering device is arranged at the feeding station, and temperature sensors for detecting the temperature of the materials are arranged at all processing stations of the boiling and adjusting mechanism.
The technical scheme is that the processing station of the boiling and adjusting mechanism further comprises a water pumping station, the water pumping station is arranged between the adjusting station and the discharging station, a water pumping pipe is arranged on the water pumping station, and the water pumping pipe is communicated with the boiling and adjusting barrel on the water pumping station.
The technical scheme is that the pumping station further comprises a lifting mechanism for adjusting the depth of the pumping pipe extending into the boiling and adjusting barrel.
The technical scheme is that at least the brewing station and the discharging station are provided with lifting stirrers, and the lifting stirrers can stretch into the brewing barrel and stir the materials in the brewing barrel.
The further technical scheme is that the soybean milk grinder comprises a soybean milk grinding module and a heating module for heating soybean milk, the heating module comprises a heating barrel, and the soybean milk inlet pipe is communicated with the heating barrel.
The technical scheme is that a first delivery pump is arranged on the pulp inlet pipe, and a second delivery pump is arranged on the water pumping pipe.
A further technical scheme is, it still includes the conveyer still to boil and transfer the mechanism including being used for the compression molding station, the conveyer passes through support frame fixed stay, and is a plurality of the shaping frame sets up on the conveyer, it sets up to boil the ejection of compact station of transferring the mechanism the initiating terminal of conveyer, it is equipped with ejection of compact valve to boil the lower part of transferring the bucket, pressing mechanism includes clamp plate, cylinder and guide bar, the guide bar is fixed on the support frame and with the clamp plate links to each other, the stiff end and the expansion end of cylinder respectively with support frame and clamp plate link to each other, pressing mechanism sets up the top of conveyer headquarters.
The technical scheme is that three pressing mechanisms are arranged in parallel along the conveying direction of the conveyor, so that bean curd is formed after three times of pressing continuously, and the production efficiency is improved.
The bean curd production line further comprises a controller, and the power equipment is in communication connection with the electric control valve, the electric control butterfly valve, the first delivery pump, the second delivery pump, the rotating motor, the air cylinder and the conveyor. The controller is preferably a PLC, so that the PLC can be adopted to control the time, the temperature, the brine adding amount, the stirring frequency and times and the pressing pressure of each step of process, and the full-automatic control of the bean curd production process is realized.
Drawings
The accompanying drawings, which form a part hereof, are included to provide a further understanding of the invention, and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the invention without undue limitation.
FIG. 1 is a schematic structural view of a bean curd production line according to an embodiment of the present invention;
fig. 2 and 3 are schematic structural diagrams of a cooking mechanism according to an embodiment of the present invention from different viewing angles;
fig. 4 and 5 are layout diagrams of different viewing angles of a press forming station according to an embodiment of the present invention.
In the figure:
1 pulping station, 2 boiling and adjusting production station, 3 pressing and forming station and 4 machine frames
5 boiling and adjusting barrel 6, first delivery pump 7, pulp inlet pipe 8 and steam heating pipe
9 electric control valve 10 cold water pipe 11 bittern spraying pipe 12 lifting type stirrer
13 suction pipe 14, second delivery pump 15, rotating motor 16 and slewing bearing
17 electronic control butterfly valve 18 conveyer 19 forming frame 20 support frame
21 platen 22 cylinder 23 guide bar
Detailed Description
The present invention will be described in detail with reference to the drawings, which are provided for illustrative and explanatory purposes only and should not be construed as limiting the scope of the present invention in any way. Furthermore, features from embodiments in this document and from different embodiments may be combined accordingly by a person skilled in the art from the description in this document.
The embodiment of the utility model is as follows, referring to figures 1-3, a bean curd production line comprises a grinding station 1, a boiling production station 2 and a pressing forming station 3 which are arranged in sequence, the pulping station 1 at least comprises a pulping machine, the cooking production station 2 at least comprises a cooking mechanism, the press forming station 3 at least comprises a forming frame 19 and a pressing mechanism, the pulping machine is communicated with the boiling mechanism through a pulp inlet pipe 7, the boiling and adjusting mechanism comprises a frame 4 and a rotating platform, a plurality of loading stations are annularly arranged on the rotating platform, the loading stations are all fixed with a cooking barrel 5, the cooking mechanism comprises a plurality of processing stations, the rotating platform is used for driving the boiling and adjusting barrel 5 to circulate on different processing stations, and the pressing mechanism is arranged above the forming frame 19 and can move downwards to complete pressing action.
The bean curd production line comprises a grinding station 1, a cooking production station 2 and a pressing forming station 3 which are sequentially arranged, wherein a plurality of cooking barrels 5 of a rotary circulating type cooking production line of the cooking production station 2 can rotate around the center of a frame 4 and enter different stations to realize different processes, each cooking barrel 5 realizes different functions at the position through time control and then rotates to the next station to finish corresponding operation, the cooking barrels 5 on different stations unload to a forming frame 19 to finish the pressing forming process until the whole cooking production process is finished, and the cooking barrels 5 rotate to the initial position (feeding station). The implementation of the invention can greatly reduce manual operation, effectively reduce production cost, greatly improve production efficiency and provide a structural basis for full automation of the whole production line.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 2 and 3, the rotating platform and the rotating frame are provided with a slewing bearing 16 therebetween, the outer ring of the slewing bearing 16 is fixedly connected to the rotating platform, the inner ring of the slewing bearing 16 is fixedly connected to the frame 4, the outer ring of the slewing bearing 16 is fixedly provided with a driven gear, the driven gear is engaged with a driving gear, and the driving gear is in transmission connection with a rotating electrical machine 15.
Specifically, the lower surface of revolving stage is connected with the pivot, slew bearing 16's outer lane has the mounting hole, fastener and slew bearing 16's outer lane fixed connection is passed through in the pivot, be equipped with the axle sleeve in the slew bearing 16, axle sleeve and slew bearing 16's inner circle interference fit, the axle sleeve passes through fastener and 4 fixed connection of frame, slew bearing 16's inner circle has the mounting hole, the axle sleeve passes through fastener and slew bearing 16's inner circle fixed connection.
On the basis of the above-mentioned embodiment, in the utility model discloses in another embodiment, like fig. 2 and fig. 3, the boiling and dispatching mechanism still includes steam heating pipe 8, cold water pipe 10 and bittern spray tube 11, the processing station of boiling and dispatching mechanism includes pan feeding station, heating station, adds water station, modulation station and ejection of compact station, it sets up to advance thick liquid pipe 7 export the top of the boiling and dispatching bucket 5 on the pan feeding station, steam heating pipe 8, cold water pipe 10 and bittern spray tube 11 respectively with heating station, add water station and the boiling and dispatching bucket 5 on the modulation station and be linked together, the material after the boiling and dispatching can be shifted into shaping frame 19 to the boiling and dispatching bucket 5 on the ejection of compact station.
On the basis of the above embodiment, the utility model discloses in another embodiment, the pan feeding station is equipped with the counter, and all processing stations of boiling and transferring the mechanism are equipped with the temperature sensor who is used for detecting material temperature.
On the basis of the above embodiment, in another embodiment of the utility model, as shown in fig. 2, the processing station of cooking and adjusting mechanism still includes the station of drawing water, the station setting of drawing water is between modulation station and ejection of compact station, the station of drawing water is equipped with drinking-water pipe 9, drinking-water pipe 9 with it is linked together to draw water to cook bucket 5 on the station.
On the basis of the above embodiment, in another embodiment of the present invention, the pumping station further comprises an elevating mechanism for adjusting the depth of the pumping pipe 9 extending into the boiling and adjusting barrel 5.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 2 and fig. 3, at least the brewing station and the discharging station are provided with an elevating agitator 12, and the elevating agitator 12 can extend into the brewing barrel 5 and agitate the material in the brewing barrel 5.
On the basis of the embodiment, in another embodiment of the utility model, the fiberizer includes the pulping module and is used for heating the heating module of soybean milk, the heating module includes the heating bucket, advance thick liquid pipe 7 with the heating bucket is linked together. Thus, the soymilk heating process can be carried out in the soymilk grinder, and the boiling and seasoning production station 2 can be reduced by one heating station.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 1 to 3, the slurry inlet pipe 7 is provided with the first delivery pump 6, and the water pumping pipe 9 is provided with the second delivery pump 14.
On the basis of the above-mentioned embodiment, in another embodiment of the utility model, as in fig. 4 and 5, it still includes conveyer 18 still to boil and transfer the mechanism including being used for press forming station 3, conveyer 18 passes through support frame 20 fixed stay, and is a plurality of shaping frame 19 sets up on the conveyer 18, it sets up to boil the ejection of compact station of transferring the mechanism conveyer 18's initiating terminal, it is equipped with ejection of compact valve to boil the lower part of transferring bucket 5, pressing mechanism includes clamp plate 21, cylinder 22 and guide bar 23, guide bar 23 is fixed on the support frame 20 and with clamp plate 21 links to each other, the stiff end and the expansion end of cylinder 22 respectively with support frame 20 and clamp plate 21 link to each other, pressing mechanism sets up the top of conveyer 18 headquarters.
On the basis of the above embodiment, in another embodiment of the present invention, as shown in fig. 4 and 5, three pressing mechanisms are arranged side by side along the conveying direction of the conveyor 18, so that after three times of pressing are continuously performed, bean curd is formed, and the production efficiency is improved.
On the basis of the above embodiment, in another embodiment of the utility model, all be equipped with automatically controlled valve 9 on steam heating pipe 8, cold water pipe 10 and the steamed spray tube 11 of point, discharge valve is automatically controlled butterfly valve 17, the bean curd production line still includes the controller, the power equipment communication connection of automatically controlled valve 9, automatically controlled butterfly valve 17, first delivery pump 6, second delivery pump 14, rotating electrical machines 15, cylinder 22 and conveyer 18. The controller is preferably a PLC, so that the PLC can be adopted to control the time, the temperature, the brine adding amount, the stirring frequency and times and the pressing pressure of each step of process, and the full-automatic control of the bean curd production process is realized.
In one embodiment of the present invention, after the soybean milk is ground into soybean milk by the soybean milk grinder, the soybean milk is transferred to the first cooking barrel 5 through the first transfer pump 6 and the milk inlet pipe 7, each barrel is provided with a meter, and when the soybean milk volume reaches a set value of the meter, the rotary motor 15 is started to drive the rotary bearing 16 to rotate the first cooking barrel 5 by an angle to enter the next station. On this station, insert steam heating pipe 8 and heat the soybean milk, after the soybean milk temperature heated the setting value, rotatory next station. At the station, cold water is added through an electric control valve 9 and a cold water pipe 10 to cool the soybean milk, and when the temperature of the soybean milk is heated to a set value, the soybean milk is rotated to the next station. At the station, brine is added through a brine adding spray pipe 11 (other materials can be added according to the requirement), and a liftable stirrer is used for stirring properly, and the jellied bean curd is formed and then enters the next station. At this station, the excess water on the upper layer in the barrel is pumped out by a water pump and a water pumping pipe 9 and enters the next station. At the station, after the uncongealed tofu is smashed by a liftable stirrer, the electrically controlled butterfly valve 17 at the bottom of the barrel is opened, the uncongealed tofu is placed into the forming frame 19, the forming frame 19 is conveyed to the next station through the conveyor 18, at the station, the air cylinder 22 drives the pressing plate 21 to press downwards for pressing, and after three times of pressing are continuously carried out, the uncongealed tofu is formed. The whole process is controlled by a PLC program.
The foregoing is only a preferred embodiment of the present invention, and it should be noted that, for those skilled in the art, a plurality of modifications and decorations can be made without departing from the principle of the present invention, and these modifications and decorations should also be regarded as the protection scope of the present invention.

Claims (10)

1. The utility model provides a bean curd production line, its characterized in that, including the mill thick liquid station that sets gradually, boil and transfer production station and press forming station, the mill thick liquid station includes the fiberizer at least, it transfers the mechanism at least including boiling to boil to transfer the production station, press forming station is including shaping frame and pressing means at least, the fiberizer through advance the thick liquid pipe with it is linked together to boil to transfer the mechanism, it transfers the mechanism to include frame and revolving stage to boil, the hoop is equipped with a plurality of stations that load on the revolving stage, it is fixed with on the station and boils and transfers the bucket to load, it includes a plurality of processing stations to boil and transfer the mechanism, the revolving stage is used for driving it transfers on the processing station of difference to boil and transfer the bucket, pressing means sets up the top of shaping frame and can the downstream accomplish the.
2. A bean curd production line according to claim 1, wherein a rotary bearing is arranged between the rotary table and the rack, the outer ring of the rotary bearing is fixedly connected with the rotary table, the inner ring of the rotary bearing is fixedly connected with the rack, a driven gear is fixedly arranged on the outer ring of the rotary bearing, the driven gear is meshed with a driving gear, and the driving gear is in transmission connection with a rotary motor.
3. The bean curd production line according to claim 2, wherein the cooking mechanism further comprises a steam heating pipe, a cold water pipe and a bittern adding spray pipe, the processing stations of the cooking mechanism comprise a feeding station, a heating station, a water adding station, a brewing station and a discharging station, the outlet of the pulp inlet pipe is arranged above the cooking barrel on the feeding station, the steam heating pipe, the cold water pipe and the bittern adding spray pipe are respectively communicated with the cooking barrels on the heating station, the water adding station and the brewing station, and the cooking barrel on the discharging station can transfer the cooked materials to the forming frame.
4. A bean curd production line according to claim 3, wherein the processing station of the cooking mechanism further comprises a water pumping station, the water pumping station is arranged between the brewing station and the discharging station, the water pumping station is provided with a water pumping pipe, and the water pumping pipe is communicated with the cooking barrel on the water pumping station.
5. A tofu production line according to claim 4, wherein the pumping station further comprises a lifting mechanism for adjusting the depth of the pumping tube into the brew barrel.
6. A bean curd production line according to claim 5, wherein at least the brewing station and the discharge station are provided with an elevating agitator that is extendable into the brewing barrel and agitates the contents of the brewing barrel.
7. A bean curd production line according to claim 2, wherein the soybean milk grinder comprises a grinding module and a heating module for heating soybean milk, the heating module comprises a heating barrel, and the soybean milk inlet pipe is communicated with the heating barrel.
8. A bean curd production line according to any one of claims 4 to 6, wherein a first delivery pump is arranged on the pulp inlet pipe, and a second delivery pump is arranged on the water pumping pipe.
9. A bean curd production line according to claim 8, wherein the cooking mechanism further comprises a conveyor for pressing and forming stations, the conveyor is fixedly supported by a support frame, a plurality of forming frames are arranged on the conveyor, a discharging station of the cooking mechanism is arranged at the starting end of the conveyor, a discharging valve is arranged at the lower part of the cooking barrel, the pressing mechanism comprises a pressing plate, an air cylinder and a guide rod, the guide rod is fixed on the support frame and connected with the pressing plate, the fixed end and the movable end of the air cylinder are respectively connected with the support frame and the pressing plate, and the pressing mechanism is arranged above the general part of the conveyor.
10. A bean curd production line according to claim 9, wherein the steam heating pipe, the cold water pipe and the brine dripping spray pipe are all provided with electric control valves, the discharge valve is an electric control butterfly valve, the bean curd production line further comprises a controller, and the electric control valves, the electric control butterfly valves, the first delivery pump, the second delivery pump, the rotating motor, the air cylinder and the power equipment of the conveyor are in communication connection.
CN202021035951.XU 2020-06-08 2020-06-08 Bean curd production line Active CN212754126U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202021035951.XU CN212754126U (en) 2020-06-08 2020-06-08 Bean curd production line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202021035951.XU CN212754126U (en) 2020-06-08 2020-06-08 Bean curd production line

Publications (1)

Publication Number Publication Date
CN212754126U true CN212754126U (en) 2021-03-23

Family

ID=75071305

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202021035951.XU Active CN212754126U (en) 2020-06-08 2020-06-08 Bean curd production line

Country Status (1)

Country Link
CN (1) CN212754126U (en)

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